CN206391989U - A kind of environment-friendly type paint production device - Google Patents
A kind of environment-friendly type paint production device Download PDFInfo
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- CN206391989U CN206391989U CN201621435607.3U CN201621435607U CN206391989U CN 206391989 U CN206391989 U CN 206391989U CN 201621435607 U CN201621435607 U CN 201621435607U CN 206391989 U CN206391989 U CN 206391989U
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Abstract
The utility model provides a kind of environment-friendly type paint production device, including the first raw material stirred tank, the second raw material stirred tank and pulse filter, and the air inlet connection air inlet pipeline of pulse filter, air outlet connects air outlet pipeline, wherein：Air inlet pipeline includes the air inlet main pipe being connected with air inlet and some winding pipes separated from air inlet main pipe, the end connection flexible pipe of winding pipe, the flexible pipe of two winding pipes therein is inserted in the first raw material stirred tank and the second raw material stirred tank separately down；Set gradually to fill in blower fan, the first absorber and the second absorber, the first absorber on air outlet pipeline and the molecular sieves of hydrophobicity ZSM 5 are filled in activated carbon, the second absorber.The utility model will effectively paint the dust absorbing produced in preparation process and recovery, significantly improve production environment, production efficiency can be improved, reduce production cost, dual absorber is set in wind pipe, volatile harmful material in air can be effectively adsorbed, safe operating environment is improved.
Description
Technical field
The utility model belongs to paint technology field, specifically, is on a kind of environment-friendly type paint production device.
Background technology
In the prior art, the production of paint usually requires key component and pigment, filler, auxiliary agent etc. being added to stirred tank
In be stirred, wherein 60% raw material be powder, therefore feed intake and whipping process in can all produce substantial amounts of dust so that
Contain a large amount of dust in workshop in air, cause workshop condition to deteriorate, the life security to operating personnel brings great safety
Hidden danger.Meanwhile, add the workload of workshop cleaning, the production to other processes impacts, thus influence production efficiency and
The quality of production.Contain substantial amounts of volatile organic matter, some volatile organic matters such as benzene, toluene pair in air in paint shop
Human body harm is larger, except research and development aqueous paint, to reduce harm, can also be purified to air as far as possible from paint formulation,
To reduce the content for the volatile organic content being harmful in air.
Therefore, it is necessary to be improved to existing paint production device, to reduce the negative effect that dust is brought, improve
Production efficiency and the quality of production, while reducing the amount of volatile harmful material in air, improve the security of operating environment.
Utility model content
First purpose of the present utility model is to provide a kind of environment-friendly type paint production device, to overcome in the prior art
Drawbacks described above, can greatly reduce the negative effect that dust is brought, improve production efficiency and the quality of production, while reducing empty
The amount of volatility Organic Hazardous Compounds in gas, improves safe operating environment.
To achieve the above object, the utility model uses following technical scheme：
A kind of environment-friendly type paint production device, including the first raw material stirred tank, the second raw material stirred tank and pulse filter,
The air inlet connection air inlet pipeline of the pulse filter, air outlet connection air outlet pipeline, wherein：
The air inlet pipeline includes the air inlet main pipe being connected with the air inlet and some separated from air inlet main pipe
Winding pipe, the end connection flexible pipe of winding pipe, the flexible pipe of two winding pipes therein inserts the first raw material separately down
In stirred tank and the second raw material stirred tank；
Set gradually in blower fan, the first absorber and the second absorber, first absorber and fill out on the air outlet pipeline
Fill in activated carbon, the second absorber and fill hydrophobic ZSM-5 molecular sieve.
According to the utility model, the pulse filter includes shell, the dividing plate being arranged in the middle of enclosure and bottom
Dust storage chamber, correspondence under several stomatas, the stomata is opened up on the dividing plate and is fixed with several filter cylinders, the dust storage chamber
Dust-exhausting port is set；
The pulse filter also includes pulse-control system, the pulse backblowing system controlled by the pulse-control system
System, material level detector and dust collection pipeline, the material level detector and dust collection pipeline are arranged at the inside of the dust storage chamber.
According to the utility model, the pulse cleaning system includes being arranged at the horizontal tracheae at the top of pulse filter, with
The compressed air line of one end connection of the horizontal tracheae and the nozzle being connected with the other end of the horizontal tracheae；The pressure
Pulse valve is set on contracting air pipe line, and the pulse-control system controls the switch of pulse valve.
According to the utility model, the dust storage chamber is taper, and the dust-exhausting port is arranged on the bottom of the dust storage chamber of taper.
According to the utility model, the air inlet is arranged at the bottom of the pulse filter, and the air outlet is arranged at
The top of the pulse filter.
According to the utility model, the working flow of the pulse filter is 10000~13000m3/ h, operating pressure is 0
~0.08Mpa, operating temperature is 10~450 DEG C, 5~40 μm of filtering accuracy.
According to the utility model, a diameter of 800~1600mm of the first raw material stirred tank, the second raw material stirred tank
A diameter of 1000~1800mm, the length × width × height of the pulse filter for (900~1500) × (800~1400) ×
(1600~2200) mm.
Second purpose of the present utility model be to provide a kind of environment-friendly type paint production workshop, is provided with above-mentioned environmental protection
Type paint production device, including semi-enclosed workshop main body and the environment-friendly type paint production dress for being arranged at the workshop body interior
Put.
According to the utility model, the workshop main body is by some supporting elastic supports, and the top of support column is workshop master
Two through holes are opened up in the middle part of the floor of body, the floor, the first raw material stirred tank and the second raw material stirred tank lead to through described
Hole and be fixedly attached on floor；
The air inlet pipeline, pulse filter, air outlet pipeline, blower fan, the first absorber and the second absorber are set respectively
In the rear portion of workshop main body；
Feedstock transportation window is opened up on the anterior wall of the workshop main body, air inlet main pipe is laid along wall, winding pipe
Laid along at the top of the main body of workshop, and extend respectively to the top of the first raw material stirred tank and the second raw material stirred tank.
According to the utility model, the length × width × height of the workshop main body for (5000~8000) × (3000~6000) ×
(5000~8000) mm.
Compared with prior art, environment-friendly type paint production device of the present utility model has following advantageous effects：
1) environment-friendly type paint production device of the present utility model, by pulse filter effectively by the first raw material stirred tank
The dust-filtering produced during processing paint with the second raw material stirred tank and recovery, significantly improve production environment, energy
It is enough preferably to ensure that operator's is healthy.
2) the first absorber and the second absorber are set in wind pipe, can effectively adsorb in Paint Production and volatilize
Organic Hazardous Compounds into air, improve the security of operating environment.Activated carbon in first absorber inexpensively is first
The organic substance of remaining a small amount of difficult absorption in Organic Hazardous Compounds, air is first adsorbed by the hydrophobicity inside the second absorber
ZSM-5 molecular sieve is adsorbed；First absorber and the second absorber provide dual suction-operated, it is ensured that the air in discharge workshop
Quality.
3) while two raw material stirred tanks are arranged in same workshop, focused on, drastically increase life
Efficiency is produced, airhandling equipment cost is reduced, and be easy to management.
Brief description of the drawings
Fig. 1 is the schematic flow sheet of environment-friendly type paint production device of the present utility model.
Fig. 2 is structure (including internal structure) schematic diagram of one embodiment pulse filter of the present utility model.
Fig. 3 is the structural representation front view in environment-friendly type paint production workshop of the present utility model.
Fig. 4 for Fig. 3 A-A to top view.
Fig. 5 is the Fig. 4 in environment-friendly type paint production workshop of the present utility model B-B direction front view.
Fig. 6 is structure (including internal structure) schematic diagram of the pulse filter of another embodiment of the present utility model.
In figure：The first raw materials of 1- stirred tank, the second raw materials of 2- stirred tank, 3- pulse filters, 4- air inlet pipelines, 5- air-out
Pipeline, 6- workshops main body, 31- air inlets, 32- air outlets, 33- shells, 34- dividing plates, 35- dust storage chambers, 36- Pulse Width Controls system
System, 37- pulse cleaning systems, 38- material level detectors, 39- dust collection pipelines, 341- stomatas, 342- filter cylinders, 351- dust-exhausting ports,
The horizontal tracheae of 352- journal stirrups, 371-, 372- compressed air lines, 373- pulse valves, 41- air inlet main pipes, 42- winding pipes,
421- flexible pipes, 51- blower fans, the absorbers of 52- first, the absorbers of 53- second, 61- support columns, 62- floors, 63- feedstock transportation windows
Mouthful.
Embodiment
Below in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail with specific embodiment.Should
Understand, following examples are merely to illustrate the utility model not for restriction scope of the present utility model.
As shown in figure 1, environment-friendly type paint production device of the present utility model, including the first raw material stirred tank 1, the second raw material
Stirred tank 2 and pulse filter 3, the connection air inlet pipeline 4 of air inlet 31 of the pulse filter 3, the connection air-out of air outlet 32
Pipeline 5, wherein：
The air inlet pipeline 4 includes the air inlet main pipe 41 that is connected with the air inlet 31 and separated from air inlet main pipe 41
Some winding pipes 42, the end connection flexible pipe 421 of winding pipe 42,421 points of the flexible pipe of two winding pipes 42 therein
It is not downwardly into the first raw material stirred tank 1 and the second raw material stirred tank 2；
Blower fan 51, the first absorber 52 and the second absorber 53 are set gradually on the air outlet pipeline 5.In first absorber
Fill in activated carbon, the second absorber and fill hydrophobic ZSM-5 molecular sieve.
By pulse filter effectively by the dust-filtering produced during paint process and recovery, significantly improve
Production environment, can preferably ensure that operator's is healthy.
Connected by flexible pipe as the winding pipe at connecting pipe and top, reduce the weight of connecting pipe, and flexible pipe
Without supporting members support, adjustable length improves the operability of connecting pipe, can rapid and convenient when flexible pipe appears corrupted
Change.
First absorber and hydrophobicity ZSM-5 absorbers are set in wind pipe, Paint Production can be effectively adsorbed
In evaporate into the Organic Hazardous Compounds in air, improve the security of operating environment.The first absorber inexpensively is first
The organic substance of difficult absorption a small amount of in Organic Hazardous Compounds, air is adsorbed by the ZSM-5 inside hydrophobicity ZSM-5 absorbers points
There is provided dual suction-operated for the absorption of son sieve, it is ensured that the quality of the air in discharge workshop.
As shown in Fig. 2 according to one embodiment of the present utility model, the pulse filter 3 includes shell 33, is arranged at
Several stomatas 341, the stomata are opened up on the dividing plate 34 of the bosom of shell 33 and the dust storage chamber 35 of bottom, the dividing plate 34
341 times correspondences are fixed with setting dust-exhausting port 351 on several filter cylinders 342, the dust storage chamber 35；
The pulse filter 3 also includes pulse-control system 36, and the pulse controlled by the pulse-control system 36 is anti-
System 37, material level detector 38 and dust collection pipeline 39 are blown, the material level detector 38 and dust collection pipeline 39 are arranged at the dust
The inside of room 35.
According to the utility model, the pulse cleaning system 37 includes the horizontal tracheae for being arranged at the top of pulse filter 3
371, the compressed air line 372 that is connected with one end of the horizontal tracheae 371 and connect with the other end of the horizontal tracheae 371
The nozzle (not shown) connect；Pulse valve 373 is set on the compressed air line 372, and the pulse-control system 36 is controlled
The switch of pulse valve 373 processed.
The automatic on-line blowback of pulse filter can be realized by pulse-control system and pulse cleaning system, is improved
The filter efficiency of pulse filter, it is ensured that the filter quality of dust laden air.
The dust collection pipeline is connected with blower fan, can produce certain negative pressure, so that powder of the absorption in filter cylinder outer surface
Dirt easily falls to dust storage chamber bottom, the thickness of the material level detector real-time detection dust house dust, when reaching setting value
When, pulse-control system is fed back in time, instruction is sent by control system, reminds operator to carry out dust discharge operation.
According to another embodiment of the present utility model, as shown in fig. 6, the dust storage chamber 35 is taper, the dust-exhausting port
351 are arranged on the bottom of the dust storage chamber of taper.The dust storage chamber of taper is conducive to the accumulation of dust, is unloaded from the bottom of taper dust storage chamber
Material, is conducive to the discharge and collection of dust.
According to the utility model, as shown in Figure 2 and Figure 5, the air inlet 31 is arranged under the pulse filter 3
Portion, the air outlet 32 is arranged at the top of the pulse filter 3.
According to the utility model, the working flow of the pulse filter 3 is 10000~13000m3/ h, operating pressure is
0~0.08Mpa, operating temperature is 10~450 DEG C, 5~40 μm of filtering accuracy.
According to the utility model, a diameter of 800~1600mm of the first raw material stirred tank 1, the second raw material stirred tank 2
A diameter of 1000~1800mm, the length × width × height of the pulse filter 3 for (900~1500) × (800~1400) ×
(1600~2200) mm.
According to the utility model, as shown in figure 1, the top of the first raw material stirred tank 1 opens up two openings, air inlet branch
The end branch of pipe 42 is two flexible pipes 421, is inserted respectively in two openings.
Second purpose of the present utility model be to provide a kind of environment-friendly type paint production workshop, as shown in Figures 3 to 5,
Described environment-friendly type paint production workshop, is provided with above-mentioned environment-friendly type paint production device, including semi-enclosed workshop main body 6
With the environment-friendly type paint production device being arranged inside the workshop main body 6.
By the way that the first big raw material stirred tank of Dust Capacity and the second raw material stirred tank are arranged on into same semi-enclosed car
Between in main body, and set pulse filter, blower fan, the first absorber and the second absorber to be concentrated in above-mentioned workshop main body
Processing, in limited space, will effectively paint the dust absorbing produced in preparation process and recovery, Chalk-dust filtering rate reaches
98%；, can be more preferable and the volatile organic matter in air is farthest adsorbed, and significantly improves production environment
Ground ensures that operator's is healthy, and can improve production efficiency, reduces equipment cost.
According to the utility model, as shown in Figure 3 and Figure 5, the workshop main body 6 is supported by some support columns 61, branch
The top of platen 61 is the floor 62 of workshop main body, and the middle part of the floor 62 opens up two through holes, the He of the first raw material stirred tank 1
Second raw material stirred tank 2 is fixedly attached on floor 62 through through hole；
As shown in figure 4, the air inlet pipeline 4, pulse filter 3, air outlet pipeline 5, blower fan 51, the first absorber 52 and
Two absorbers 53 are respectively arranged at the rear portion of workshop main body 6；
Feedstock transportation window 63 is opened up on the anterior wall of the workshop main body 6, the air inlet main pipe 41 is laid along wall,
Top of two winding pipes 42 therein along workshop main body 1 is laid, and it is former to extend respectively to the first raw material stirred tank 1 and second
Expect the top of stirred tank 2.
Semi-enclosed workshop main body is by supporting elastic supports, and underfloor leaves raw material stirred tank and high viscosity paint stirred tank is unloaded
Material and the space of maintenance.
According to the utility model, the length × width × height of the workshop main body 6 is (5000~8000) × (3000~6000)
× (5000~8000) mm.
According to the utility model, as shown in fig. 6, the dust storage chamber 35 is back taper, through hole is opened up on the floor 62, institute
State and journal stirrup 352 is set outside the dust storage chamber of pulse filter 3, the dust storage chamber 35 of back taper is through through hole and solid by journal stirrup 352
Surely it is supported on floor 62, the dust-exhausting port 351 is arranged on the bottom of dust storage chamber 35.
By the way that dust storage chamber is set into back taper, dust-exhausting port is arranged on the bottom of dust storage chamber, and wears pulse filter
On floor, valve can be opened from underfloor and carries out ash discharge, the automatic discharge downwards of dirt ash is very easy to ash discharge process.
Specific embodiment of the utility model is described in detail above, but it is only used as example, the utility model
It is not restricted to particular embodiments described above.To those skilled in the art, it is any that the practicality is equal
Modifications and substitutions are also all among category of the present utility model.Therefore, the institute in the case where not departing from spirit and scope of the present utility model
The impartial conversion and modification of work, should all cover in the range of the utility model.
Claims (10)
1. a kind of environment-friendly type paint production device, it is characterised in that including the first raw material stirred tank, the second raw material stirred tank and arteries and veins
Filter is broken through, the air inlet connection air inlet pipeline of the pulse filter, air outlet connects air outlet pipeline, wherein：
The air inlet pipeline includes the air inlet main pipe being connected with the air inlet and some air intakes separated from air inlet main pipe
Branch pipe, the end connection flexible pipe of winding pipe, the flexible pipe of two winding pipes therein inserts the stirring of the first raw material separately down
In kettle and the second raw material stirred tank；
Set gradually to fill in blower fan, the first absorber and the second absorber, first absorber on the air outlet pipeline and live
Hydrophobic ZSM-5 molecular sieve is filled in property charcoal, the second absorber.
2. environment-friendly type paint production device according to claim 1, it is characterised in that the pulse filter includes outer
Opened up on shell, the dividing plate and the dust storage chamber of bottom being arranged in the middle of enclosure, the dividing plate under several stomatas, the stomata
Correspondence, which is fixed with several filter cylinders, the dust storage chamber, sets dust-exhausting port；
The pulse filter also includes pulse-control system, the pulse cleaning system controlled by the pulse-control system, material
Location probe and dust collection pipeline, the material level detector and dust collection pipeline are arranged at the inside of the dust storage chamber.
3. environment-friendly type paint production device according to claim 2, it is characterised in that the pulse cleaning system includes setting
The horizontal tracheae being placed at the top of pulse filter, the compressed air line being connected with one end of the horizontal tracheae and with the water
The nozzle of the other end connection of flat tracheae；Pulse valve is set on the compressed air line, and the pulse-control system controls arteries and veins
Rush the switch of valve.
4. environment-friendly type paint production device according to claim 2, it is characterised in that the dust storage chamber is taper, described
Dust-exhausting port is arranged on the bottom of the dust storage chamber of taper.
5. environment-friendly type paint production device according to claim 1, it is characterised in that the air inlet is arranged at the arteries and veins
The bottom of filter is broken through, the air outlet is arranged at the top of the pulse filter.
6. environment-friendly type paint production device according to claim 1, it is characterised in that the workflow of the pulse filter
Measure as 10000~13000m3/ h, operating pressure is 0~0.08Mpa, and operating temperature is 10~450 DEG C, the μ of filtering accuracy 5~40
m。
7. environment-friendly type paint production device according to claim 1, it is characterised in that the first raw material stirred tank it is straight
Footpath is 800~1600mm, a diameter of 1000~1800mm of the second raw material stirred tank, the length × width × height of the pulse filter
For (900~1500) × (800~1400) × (1600~2200) mm.
8. a kind of environment-friendly type paint production workshop, it is characterised in that be provided with the environment-friendly type any one of claim 1-7
Paint production device, including semi-enclosed workshop main body and the environment-friendly type paint production dress for being arranged at the workshop body interior
Put.
9. environment-friendly type paint production workshop according to claim 8, it is characterised in that the workshop main body passes through some
Elastic supports are supported, the top of support column is to open up two through holes in the middle part of the floor of workshop main body, the floor, and the first raw material is stirred
Kettle and the second raw material stirred tank is mixed to be fixedly attached on floor through the through hole；
The air inlet pipeline, pulse filter, air outlet pipeline, blower fan, the first absorber and the second absorber are respectively arranged at car
Between main body rear portion；
Feedstock transportation window is opened up on the anterior wall of the workshop main body, air inlet main pipe is laid along wall, winding pipe is along car
Between lay at the top of main body, and extend respectively to the top of the first raw material stirred tank and the second raw material stirred tank.
10. environment-friendly type paint production workshop according to claim 8, it is characterised in that the length of the workshop main body × wide
× a height of (5000~8000) × (3000~6000) × (5000~8000) mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621435607.3U CN206391989U (en) | 2016-12-26 | 2016-12-26 | A kind of environment-friendly type paint production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621435607.3U CN206391989U (en) | 2016-12-26 | 2016-12-26 | A kind of environment-friendly type paint production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206391989U true CN206391989U (en) | 2017-08-11 |
Family
ID=59512283
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621435607.3U Active CN206391989U (en) | 2016-12-26 | 2016-12-26 | A kind of environment-friendly type paint production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206391989U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983227A (en) * | 2017-12-11 | 2018-05-04 | 湖南圣涂涂料科技有限公司 | A kind of paint production equipment for reducing pernicious gas and distributing |
-
2016
- 2016-12-26 CN CN201621435607.3U patent/CN206391989U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983227A (en) * | 2017-12-11 | 2018-05-04 | 湖南圣涂涂料科技有限公司 | A kind of paint production equipment for reducing pernicious gas and distributing |
| CN107983227B (en) * | 2017-12-11 | 2021-02-26 | 湖南圣涂涂料科技有限公司 | Paint production equipment capable of reducing harmful gas emission |
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