CN206383938U - A kind of Universal base tread sweeping device - Google Patents

A kind of Universal base tread sweeping device Download PDF

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Publication number
CN206383938U
CN206383938U CN201621341200.4U CN201621341200U CN206383938U CN 206383938 U CN206383938 U CN 206383938U CN 201621341200 U CN201621341200 U CN 201621341200U CN 206383938 U CN206383938 U CN 206383938U
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China
Prior art keywords
hole
hinge pin
pin hole
toothed edge
angle
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Withdrawn - After Issue
Application number
CN201621341200.4U
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Chinese (zh)
Inventor
吴波
江浪
金璟
冯畅
王子晨
张宇宸
徐昊
伍安旭
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CRRC Qishuyan Institute Co Ltd
CRRC Changzhou Tech Mark Industrial Co Ltd
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CRRC Qishuyan Institute Co Ltd
CRRC Changzhou Tech Mark Industrial Co Ltd
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Priority to CN201621341200.4U priority Critical patent/CN206383938U/en
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Publication of CN206383938U publication Critical patent/CN206383938U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model is related to a kind of Universal base tread sweeping device, belongs to technical field of vehicle.The device body has grinding block built with piston rod, piston rod overhanging end by grinding block support;Base has hinge pin hole, dowel hole, and toothed edge deep-slotted chip breaker;Body bottom portion has hinge hole, pin shaft hole, and curved groove;Inserting centring pin may be selected in hinge pin hole and hinge hole and dowel hole;Each sawtooth of toothed edge has in 2 θ minute of angle, toothed edge deep-slotted chip breaker respectively with respect to hinge pin hole loads compound bearing pin;The width of curved groove matches with centring pin diameter and center line is the curve determined by equation group.Each sawtooth of the utility model toothed edge has 2 θ minute of angle with respect to hinge pin hole, therefore each tooth has enough rigidity and intensity, can ensure that positioning security is reliable;And by the compensating action of curved groove, it is θ that can make angular adjustment precision;As a result various inclination angle installation accuracies are met for θ and safe and reliable requirement.

Description

A kind of Universal base tread sweeping device
Technical field
The utility model is related to a kind of tread sweeping device, especially a kind of to realize to wheel tread cleaning, correction of the flank shape and increasing Viscous Universal base tread sweeping device, belongs to technical field of vehicle.
Background technology
As rail traffic vehicles develop towards high speed, heavily loaded, many complex environment directions, for improving wheel table planar Condition, prevent skid cause to damage and can efficiently correct wheel pedal, avoid wheel produce polygonal tread sweeping device by Standard configuration of the step as rail traffic vehicles Disc brake systems.The typical structure such as application number of existing tread sweeping device 200720046475.X Chinese patent disclose, the cylinder body of its tubulose(Also known as body), should built with the piston rod of retraction is tended to The overhanging end of piston rod has by grinding block support to be formed with grinding block, piston rod on the chute extended along its length, cylinder body Equipped with the guide and limit part for stretching into chute and constituting therewith prismatic pair, thus can Pneumatic extension on demand, complete and wheel tread Contact is cleaned;It is equipped with addition, being also formed with piston rod on the groove for being embedded in rack of transferring the files into predetermined angular position with chute, cylinder body Tend to the latch engaged with teeth groove, so as to constitute gap adjusting mechanism, the engaged gear of latch and rack is altered as desired, you can be real Existing brake shoe and the adjustment in wheel tread gap, gap is overproof caused by abrasion between the two for supplement.
Due to disposing the train bogie species of tread sweeping device various, installation site is different, and different bogies are to step on Clearing apparatus reserved installation site in face is different therefore different to the setting angle and conditions dictate of tread sweeping device. Fig. 1, Fig. 2 be respectively the top of body 2 on the different typical tread sweeping device of existing two kinds of setting angles, base 1 have it is interior The tubular cylinder of piston rod is filled, the overhanging end of piston rod is equipped with grinding block 3 by grinding block support 4.Although its main part can be with It is general, but because base angle is different, it is therefore desirable to separately design, manufacture body, and body is casting, need to be re-molded, and is consumed When it is laborious, extend the R&D cycle.
Utility model content
The purpose of this utility model is:Improved by structure, propose that one kind can meet various inclination angle installation accuracies for θ And safe and reliable Universal base tread sweeping device, so that it is adapted to mount on the bogie of various trains.
In order to reach above primary and foremost purpose, Universal base tread sweeping device of the present utility model is supported on bottom including bottom Body on seat, the top of the body has the tubular cylinder of built-in piston rod, and the overhanging end of the piston rod passes through grinding Block support has grinding block;The base has hinge pin hole, the dowel hole positioned at hinge pin hole side, and another positioned at hinge pin hole Side and the toothed edge deep-slotted chip breaker by the center of circle of hinge pin hole;The body bottom portion have hinge hole corresponding with hinge pin hole site, with The corresponding pin shaft hole of toothed edge arc groove location, and curved groove corresponding with dowel hole position;The hinge pin hole and it is hinged Inserting centring pin may be selected in hole and dowel hole;Each sawtooth of the toothed edge respectively there are 2 θ to index with respect to hinge pin hole Load what is had with pin shaft hole matching cylinder section and constituted with sawtooth matching odd-shaped cross section section in angle, the toothed edge deep-slotted chip breaker Compound bearing pin;The width of the curved groove matches with centring pin diameter and center line is the curve determined by equation below group:
; ①
; ②
; ③
In equation:
θ --- meet the minimum angle adjustable of base of predetermined adjustment required precision(Positive count is may be configured as in theory Value);
When B ' C --- base is around hinge pin hole rotation β angle, the length of dowel hole and pin shaft hole circle center line connecting;
L --- the distance of hinge pin hole and dowel hole;
R --- hinge pin hole to toothed edge arc groove center line distance;
β --- base is set as 2 θ multiple around the anglec of rotation in hinge pin hole;
When α --- base is around hinge pin hole rotation β angle, the angle of dowel hole and pin shaft hole circle center line connecting and abscissa;
xB”--- using hinge pin hole as the abscissa of origin;
y B”--- using hinge pin hole as the ordinate of origin;
When B " C --- base is around hinge pin hole rotation β angle, dowel hole is counterclockwise around pin shaft hole with pin shaft hole circle center line connecting Rotate the position after θ.
So, when need carry out β(2 θ multiples)During angle adjustment, centring pin is inserted in hinge pin hole and hinge hole, and with It is that the center of circle relatively rotates body and base, then the cylindrical section insertion pin shaft hole of compound bearing pin, odd-shaped cross section section are caught in into sawtooth In the sawtooth breach of side deep-slotted chip breaker right position, then lock.When needing to carry out β-θ(Angular adjustment precision is θ)During angle adjustment, First carry out above step and be adjusted to immediate β Angle Positions bigger than normal, then extract centring pin, be slightly reverse using compound bearing pin as the center of circle Rotating base, centring pin is inserted in dowel hole through curved groove, because the curve characteristic of curved groove, it is ensured that reversely turned Dynamic angle is θ, so as to realize required angle adjustment.It is appreciated that each sawtooth of the utility model toothed edge is with respect to hinge pin hole With 2 θ minute of angle, therefore each tooth has enough rigidity and intensity, can ensure that positioning security is reliable;And by the benefit of curved groove The effect of repaying, it is θ that can make angular adjustment precision;As a result various inclination angle installation accuracies are met for θ and safe and reliable requirement.
The utility model, which is further improved, to be included:
The dowel hole and hinge pin hole are isometrical;
The hinge hole and hinge pin hole are isometrical;
Extend the forward and backward bearing clamping plate matched with bearing thickness in the bottom of the body;
Extend forward and backward two clamping plate matched with bearing thickness in the bottom of the body;
Extend support plate in the bottom of the body;
The base extended by bottom plate and plate upper surface with the forward and backward bearing clamping plate of body bottom portion in the middle of preset space The bearing of matching is constituted;
The toothed edge deep-slotted chip breaker both sides are triangle tooth form, and the compound bearing pin has diamond-shaped cross-section section;
The toothed edge deep-slotted chip breaker both sides are trapezoidal toothed, and the compound bearing pin has the trapezoidal convex cross section section in both sides;
The toothed edge deep-slotted chip breaker both sides arc tooth form, the compound bearing pin has both sides arc convex section.
Brief description of the drawings
The utility model is further described below in conjunction with the accompanying drawings.
Fig. 1 and Fig. 2 typical tread sweeping schematic device that to be respectively existing two kinds of setting angles different.
Fig. 3 is the structural representation of the utility model embodiment one.
Fig. 4 is the body bottom portion structural representation of the utility model embodiment one.
Fig. 5 is the understructure schematic diagram of the utility model embodiment one.
Fig. 6 is the compound pin shaft structure schematic diagram of the utility model embodiment one.
Fig. 7 is the compound bearing pin mounting structure schematic diagram of the utility model embodiment one.
Fig. 8 exaggerates schematic diagram for the curved groove geometrical relationship of the utility model embodiment one.
Fig. 9 is that the even number angle of the utility model embodiment one adjusts schematic diagram.
Figure 10 is that the odd number angle of the utility model embodiment one adjusts schematic diagram.
Embodiment
Embodiment one
The Universal base tread sweeping device basic structure of the present embodiment may refer to Fig. 3, including bottom is supported on base 1 On body 2, the top of body 2 has the tubular cylinder of built-in piston rod, and the overhanging end of piston rod is equipped with by grinding block support 4 Grinding block 3.In the present embodiment by taking 1 ° of base angular adjustment precision as an example, i.e. θ=1 °, then β is even number angle value, example convenient to carry out Understanding.
The concrete structure of base is as shown in figure 4, the bearing 1-2 extended by bottom plate 1-1 and plate upper surface is constituted, bearing Have on 1-2 hinge pin hole 1-J that the center of circle be A ', on the left of the hinge pin hole L apart from and be determining for B ' with the isometrical center of circle in hinge pin hole Position pin-and-hole 1-D, and positioned at hinge pin hole opposite side and by the center of circle of hinge pin hole, radius for R toothed edge deep-slotted chip breaker 1-H.The saw Tooth side deep-slotted chip breaker 1-H is shown in Fig. 4 with respect to the angular position size in hinge pin hole.
The bottom of body 2, which is extended on the forward and backward two clamping plates 2-1 matched with bearing 1-2 thickness, clamping plate, to be had and hinge pin hole 1-J positions correspondence and the equal center of circle of internal diameter be A hinge hole 2-J, the center of circle corresponding with toothed edge deep-slotted chip breaker 1-H positions be C Pin shaft hole 2-H(The bearing pin aperture of front plate is more than rear plate), and curved groove 2-D corresponding with dowel hole 1-D positions.
Inserting centring pin may be selected in hinge pin hole 1-J and hinge hole 2-J and dowel hole 1-D.Toothed edge deep-slotted chip breaker 1- Each sawtooth of H both sides triangular tooth toothed edge has 2 ° of minute of angle with respect to the hinge pin hole 1-J centers of circle respectively.In toothed edge deep-slotted chip breaker The compound bearing pin 5 of structure shown in load map 6, Fig. 7, the compound bearing pin 5 by respectively with large and small pin shaft hole phase on forward and backward two clamping plate Large and small cylindrical section 5-1,5-1 matched somebody with somebody ', and the diamond-shaped cross-section section with the sawtooth matching of toothed edge deep-slotted chip breaker 1-H both sides toothed edge 5-2 is constituted.
The curve that curved groove 2-D width matches with centring pin diameter and center line is determined by equation below group:
In equation:
θ --- predetermined base angular adjustment precision, subsequently with 1 ° of example of value;
When B ' C --- base is around hinge pin hole rotation β angle, the length of dowel hole and pin shaft hole circle center line connecting;
L --- the distance of hinge pin hole and dowel hole;
R --- hinge pin hole to toothed edge arc groove center line distance;
β --- base is predefined for even number angle value around the anglec of rotation in hinge pin hole;
When α --- base is around hinge pin hole rotation β angle, the angle of dowel hole and pin shaft hole circle center line connecting and abscissa;
xB”--- using hinge pin hole as the abscissa of origin;
y B”--- using hinge pin hole as the ordinate of origin;
When B " C --- base is around hinge pin hole rotation β angle, dowel hole is counterclockwise around pin shaft hole with pin shaft hole circle center line connecting Rotate the position behind θ=1 °.
By taking θ=1 ° as an example, now β is even number angle value, β -1 ° be odd number angle value, then above-mentioned equation group derivation Referring to Fig. 8:When base angle requirement is β -1 °, it is necessary to by putting rotation β angle around hinge pin hole 1-J centers of circle A ', after in place 5 center of circle C dot inversions of compound bearing pin, 1 ° of realization.
Solid line is base first around the centring pin rotation β angle for being inserted into A ' points in Fig. 8(Even number angle)Afterwards, hinge pin hole 1-J, fixed Position pin-and-hole 1-D and compound alignment pin geometric position state.Dotted line is extracts after the centring pin in hinge pin hole 1-J out in figure, bottom Seat rotates the geometric position state after 1 ° further around compound alignment pin center of circle C points, and now base angle is β -1 °;The state lower bottom base Dowel hole 1-D position B ' ' should just align matching with the deep-slotted chip breaker of body bottom portion, therefore be positioned according to conditions above is met Pin-and-hole 1-D center of circle B ' ' track is the center curve that can determine that curved groove.
If base is around hinge pin hole rotation β angle, the angle of dowel hole and pin shaft hole circle center line connecting and abscissa is α, then It can obtain following various according to geometric knowledges such as the cosine laws:
B ' ' point coordinate be:
According to current tread sweeping device pedestal angle use demand, base angle of regulation range is set as " -10 ° to+ 30 ° ", then β is the even number angle value in -10 ° to+30 °, the boundary condition is substituted into, by above-mentioned various simultaneous solution, you can try to achieve The movement locus of B ' ' points.The track is the curve of tread sweeping device body arc groove center.The body that processes accordingly with Base engagement is that a base angle minimum adjustment amount can be achieved to have level adjustment for 1 °.
As shown in figure 9, when needing to realize that base angle least regulating amount is 2 ° when having level adjustment, as long as centring pin is inserted In hinge pin hole and hinge hole, and relative rotation body and base using it as the center of circle, then the cylindrical section of compound bearing pin is inserted into pin Axis hole, diamond are caught in the sawtooth breach of toothed edge deep-slotted chip breaker right position, then are locked.
As shown in Figure 10, when needing to carry out odd number angle adjustment, first carry out above step and be adjusted to immediate idol bigger than normal Number Angle Position, then centring pin is extracted, rotating base is slightly reverse using compound bearing pin as the center of circle, centring pin is inserted through curved groove In dowel hole, the curve characteristic of curved groove will ensure that counter-rotational angle is 1 °, so that the odd number angle needed for realizing is adjusted It is whole.
The present embodiment uses simple cleverly structure to realize the minimum adjustment amount of base angle of tread sweeping device for 1 ° (Different θ angular configurations are set to realize remaining any minimum adjustment amount)Have level adjustable, it is clear not only to greatly increase tread Sweeping device makes it have the versatility for being sufficient for being actually needed, and have enough to the adaptability of various bogies Rigidity and intensity, it is safe and reliable, it is easy to adjust, significantly reduce research and development manufacture and maintenance cost.
In addition to the implementation, the utility model can also have other embodiment.For example, it is also possible to which the bottom of body is prolonged Support plate is stretched out, and the forward and backward bearing clamping plate matched with branch plate thickness that base is extended by bottom plate and plate upper surface is constituted.Again Such as, in addition to triangular tooth, toothed edge deep-slotted chip breaker both sides can also be stepped tooth, arc-shaped gear, and it is diamond-shaped cross-section that compound bearing pin, which is then removed, Section is outer, can be with corresponding both sides are trapezoidal or section of arc convex.All use equivalent substitutions or equivalent transformation are formed Technical scheme, all fall within the protection domain of the utility model requirement.

Claims (10)

1. a kind of Universal base tread sweeping device, including bottom are supported on the body on base, the top of the body has The tubular cylinder of built-in piston rod, the overhanging end of the piston rod has grinding block by grinding block support;It is characterized in that:It is described Base has hinge pin hole, positioned at hinge pin hole side and the dowel hole isometrical with hinge pin hole, and positioned at hinge pin hole opposite side and Toothed edge deep-slotted chip breaker by the center of circle of hinge pin hole;The body bottom portion has being hinged for and internal diameter corresponding with hinge pin hole site matching Hole, pin shaft hole corresponding with toothed edge arc groove location, and curved groove corresponding with dowel hole position;The hinge pin hole and Inserting centring pin may be selected in hinge hole and dowel hole;Each sawtooth of the toothed edge has 2 θ respectively with respect to hinge pin hole Load in minute of angle, the toothed edge deep-slotted chip breaker have with pin shaft hole matching cylinder section and with sawtooth matching odd-shaped cross section section structure Into compound bearing pin;The width of the curved groove matches with centring pin diameter and center line is the song determined by equation below group Line:
In equation:
θ --- meet the minimum angle adjustable of base of predetermined adjustment required precision;
When B ' C --- base is around hinge pin hole rotation β angle, the length of dowel hole and pin shaft hole circle center line connecting;
L --- the distance of hinge pin hole and dowel hole;
R --- hinge pin hole to toothed edge arc groove center line distance;
The anglec of rotation of β --- the base around hinge pin hole;
When α --- base is around hinge pin hole rotation β angle, the angle of dowel hole and pin shaft hole circle center line connecting and abscissa;
xB”--- using hinge pin hole as the abscissa of origin;
y B”--- using hinge pin hole as the ordinate of origin;
When B " C --- base is around hinge pin hole rotation β angle, dowel hole is with pin shaft hole circle center line connecting around pin shaft hole rotate counterclockwise θ Position afterwards.
2. Universal base tread sweeping device according to claim 1, it is characterised in that:The dowel hole and hinge pin hole It is isometrical.
3. Universal base tread sweeping device according to claim 2, it is characterised in that:The hinge hole and hinge pin hole etc. Footpath.
4. Universal base tread sweeping device according to claim 3, it is characterised in that:The base is by bottom plate and bottom plate The bearing that upper surface is extended is constituted.
5. Universal base tread sweeping device according to claim 4, it is characterised in that:Extend the bottom of the body The forward and backward bearing clamping plate matched with bearing thickness.
6. Universal base tread sweeping device according to claim 3, it is characterised in that:Extend the bottom of the body Support plate.
7. Universal base tread sweeping device according to claim 6, it is characterised in that:The base is by bottom plate and bottom plate What upper surface was extended is constituted with the bearing that preset space in the middle of the forward and backward bearing clamping plate of body bottom portion matches.
8. the Universal base tread sweeping device according to claim 5 or 7, it is characterised in that:The toothed edge deep-slotted chip breaker Both sides are triangle tooth form, and the compound bearing pin has diamond-shaped cross-section section.
9. the Universal base tread sweeping device according to claim 5 or 7, it is characterised in that:The toothed edge deep-slotted chip breaker Both sides are trapezoidal toothed, and the compound bearing pin has the trapezoidal convex cross section section in both sides.
10. the Universal base tread sweeping device according to claim 5 or 7, it is characterised in that:The toothed edge deep-slotted chip breaker Both sides arc tooth form, the compound bearing pin has both sides arc convex section.
CN201621341200.4U 2016-12-08 2016-12-08 A kind of Universal base tread sweeping device Withdrawn - After Issue CN206383938U (en)

Priority Applications (1)

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CN201621341200.4U CN206383938U (en) 2016-12-08 2016-12-08 A kind of Universal base tread sweeping device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621341200.4U CN206383938U (en) 2016-12-08 2016-12-08 A kind of Universal base tread sweeping device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106476765A (en) * 2016-12-08 2017-03-08 常州中车铁马科技实业有限公司 A kind of Universal base tread sweeping device
CN108001469A (en) * 2017-11-14 2018-05-08 西安铁路局西安动车段 One kind is used for EMU tread cleaner automatic exhaust system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106476765A (en) * 2016-12-08 2017-03-08 常州中车铁马科技实业有限公司 A kind of Universal base tread sweeping device
CN108001469A (en) * 2017-11-14 2018-05-08 西安铁路局西安动车段 One kind is used for EMU tread cleaner automatic exhaust system
CN108001469B (en) * 2017-11-14 2019-05-03 西安铁路局西安动车段 One kind being used for EMU tread cleaner automatic exhaust system

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Granted publication date: 20170808

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