CN206380590U - A kind of continuous pile-fermentation equipment of black tea - Google Patents
A kind of continuous pile-fermentation equipment of black tea Download PDFInfo
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- CN206380590U CN206380590U CN201621389290.4U CN201621389290U CN206380590U CN 206380590 U CN206380590 U CN 206380590U CN 201621389290 U CN201621389290 U CN 201621389290U CN 206380590 U CN206380590 U CN 206380590U
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- 244000269722 Thea sinensis Species 0.000 title claims abstract description 51
- 238000000855 fermentation Methods 0.000 title claims abstract description 48
- 235000006468 Thea sinensis Nutrition 0.000 title claims abstract description 28
- 235000020279 black tea Nutrition 0.000 title claims abstract description 28
- 235000013616 tea Nutrition 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 239000002274 desiccant Substances 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000010025 steaming Methods 0.000 claims abstract description 7
- 230000005611 electricity Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 230000004151 fermentation Effects 0.000 abstract description 30
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000005516 engineering process Methods 0.000 abstract description 8
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 4
- 244000005700 microbiome Species 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 235000019225 fermented tea Nutrition 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 244000062793 Sorghum vulgare Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 235000012976 tarts Nutrition 0.000 description 1
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Abstract
The utility model is related to a kind of continuous pile-fermentation equipment of black tea, belongs to Tea Production equipment correlative technology field.Including：Cylinder, vapour heating humidification mechanism, air cooling-down desiccant body, actuating unit, department's title machine, steaming tea machine structure and briquetting machine；The side of the cylinder is provided with the feed mechanism for conveying tealeaves to inner barrel；The opposite side of the cylinder, which is provided with tea outlet, tea outlet, is provided with discharging wind stopping device, and discharging wind stopping device is connected with taking charge of title machine, steaming tea machine structure and briquetting machine successively；The cylinder both sides have support shaft respectively, and support shaft is located in bearing block；One of support shaft protrudes from bearing block and receives the torsion from actuating unit；Jet pipe is installed, one end of jet pipe is connected with vapour heating humidification mechanism and air cooling-down desiccant body in the cylinder；Cylinder inner surface has flight.The present apparatus can shorten the time of pile-fermentation, realize tealeaves pile fermentation and the continuous production of compacting, improve production efficiency.
Description
Technical field
The utility model is related to Tea Production equipment correlative technology field, specifically, is that to be related to a kind of black tea continuously wet
Heap Zymolysis Equipment.
Background technology
Black tea is one of six traditional big teas of China, belong to full fermentation tea, in recent years the medical value of black tea increasingly by
Accreditation, yield and sales volume are also increasing.System and black tea finished product process two stages at the beginning of its process is divided into Dark Green Tea.Black tea
The processing technology of finished product typically includes screening, pile-fermentation, takes charge of scale, decatize, suppresses, grows dim and dry seven procedures, wherein pile fermentation
It is the final steps for determining black tea color, smell and taste, tea leaf fermentation is commonly called as pile fermentation, is substantially one centered on microbial activities
Biochemical action is planted, is the comprehensive function of biochemical power (ectoenzyme), materialization power (microorganism heat) and microorganism own metabolism,
The process of black tea special trait local flavor is moulded under the interaction of damp and hot, microorganism and ectoenzyme three.
With the development of modern technologies, tea processing field has stepped into automation age, and production of machinery starts greatly
Measure for traditional craft work, machinery production efficiency high, the yield of tealeaves are big, disclosure satisfy that the tealeaves risen steadily both at home and abroad
Demand.But because the operation of machinery is not fine enough, the tea quality of output is difficult to ensure, improved so putting into more energy researchs
The mechanical processing quality of tealeaves is very necessary.Pile fermentation refers to when tealeaves harvesting is after being just made for gross tea, manually
Method accelerates a kind of process of tea aging.Pile fermentation method in traditional tea-manufacturing technology is because of the temperature and humidity hardly possible in fermentation process
To control, tealeaves, which is easily produced, to go mouldy, and causes so-called " the old taste " often having in black tea, in fact here it is scientist can be early bright in the past
The musty really pointed out.So traditional black tea preparation method there are the peculiar smell such as musty, tart flavour, millet paste is muddy, also British plain spirits, after drinking
The shortcomings of dry, and traditional dark tea piling fermentation automaticity is not high, constrains the development of whole black tea industry.
Chinese utility model patent CN201085019Y discloses a kind of Chen Xiangcha pile fermentations device, and it uses a closed appearance
Device, the top and bottom of the container be respectively equipped with can push-and-pull charging aperture and discharging opening, top is additionally provided with temperature and humidity regulation
Window, and at least one of container is provided with observation window sideways.The technology is unable to the size of A.T.C and humidity, it is impossible to
Prevent tealeaves conglomeration from luming, and pile fermentation cycle and extraneous ambient condition influence are big, the pile fermentation cycle is long, low production efficiency.
Chinese invention patent CN102318696B discloses a kind of automatic pile fermentation device of black tea, and it uses closed pile fermentation cylinder
Body, realizes temperature and humidity monitoring in real time and adjusts, pile fermentation and compacting can not be carried out continuously by the technology, and automaticity is low,
And the bad accurate control of temperature and humidity, without heat-insulation layer, easily radiating.
Therefore, how to design a kind of with higher automaticity, and the relatively low black tea of energy consumption produces mechanism, is this area
The problem of technical staff's urgent need to resolve.
Utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art to be set there is provided a kind of continuous pile-fermentation of black tea
It is standby.The utility model structure brand-new by designing, enables its equipment A.T.C, the humidity, can automatic turning material,
Prevent tealeaves conglomeration from luming, and the time of pile-fermentation can be shortened, realize tealeaves pile fermentation and the continuous production of compacting, improve production effect
Rate.
In order to reach above-mentioned purpose, the utility model is adopted the following technical scheme that：
A kind of continuous pile-fermentation equipment of black tea, including：
Cylinder, vapour heating humidification mechanism, air cooling-down desiccant body, actuating unit, department's title machine, steaming tea machine structure and compacting
Mechanism；
The side of the cylinder is provided with the feed mechanism for conveying tealeaves to inner barrel；
The opposite side of the cylinder, which is provided with tea outlet, tea outlet, is provided with discharging wind stopping device, and discharging wind stopping device is successively
It is connected with taking charge of title machine, steaming tea machine structure and briquetting machine；
The cylinder both sides have support shaft respectively, and support shaft is located in bearing block；
One of support shaft protrudes from bearing block and receives the torsion from actuating unit；
Jet pipe is installed, one end and the vapour heating humidification mechanism and air cooling-down desiccant body of jet pipe connect in the cylinder
It is logical；
Cylinder inner surface has flight.
It is preferred that, the cylinder, which includes being provided with inner cylinder and outer barrel, outer barrel on chuck, chuck, has exhaust port.
It is preferred that, the chuck adjusts temperature by chuck heating mechanism.
It is preferred that, the temperature and humidity in the cylinder is monitored by Temperature Humidity Sensor.
It is preferred that, there are multiple apertures on the jet pipe.
It is preferred that, the feed mechanism includes feeding conveyer belt, feed hopper and feeding air-locked valve, and feeding conveyer belt is by tealeaves
Feed hopper is delivered to, tealeaves enters in cylinder from feed hopper after feeding air-locked valve.
It is preferred that, the actuating unit is reducing motor, and reducing motor drives drive axis by belt or chain.
It is preferred that, the Temperature Humidity Sensor is connected with control module.
The beneficial effects of the utility model are：
(1) this equipment realizes that temperature and humidity is automatically controlled, is stirred and pushed away by inner cylinder rotating during whole pile fermentation
Enter tealeaves, it is ensured that tealeaves pile fermentation is uniform, greatly shortens pile fermentation time, its pile fermentation process is not by external environment condition control, simultaneously
The black tea quality of production is good, aroma of pure.
(2) it can directly weigh, decatize and suppress after tealeaves pile fermentation, realize serialization, automated production, greatly carry
High production efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 be I in Fig. 1 at partial enlarged drawing；
In figure：1st, feeding conveyer belt；2nd, actuating unit；3rd, exhaust port；4th, feeding air-locked valve；5th, feed hopper；6th, press from both sides
Cover exhaust port；7th, cylinder；8th, chuck；9th, flight；10th, inner cylinder；11st, outer barrel；12nd, Temperature Humidity Sensor；13rd, air drops
Warm desiccant body；14th, vapour heating humidification mechanism；15th, chuck heating mechanism；16th, discharge wind stopping device；17th, weigher is taken charge of；18th, steam
Tea machine structure；19th, briquetting machine；20th, jet pipe；21st, support shaft；22nd, bearing block.
Embodiment
The utility model is described in detail below in conjunction with accompanying drawing.
Embodiment：A kind of continuous pile-fermentation equipment of black tea, its structure as illustrated in fig. 1 and 2, including cylinder 7, vapour heating
Humidification mechanism 14, air cooling-down desiccant body 13, actuating unit 2, department's weigher 17, steaming tea machine structure 18 and briquetting machine 19, are realized
One line of pile fermentation and compacting is continuously produced.
Cylinder 7 includes having chuck 8 on inner cylinder 10 and outer barrel 11, outer barrel 11, and chuck heating mechanism 15 is accessed by pipeline
Chuck 8 is incubated, and chuck exhaust port 6 is provided with chuck 8.There is certain gap between inner cylinder 10 and outer barrel 11,
I.e. heat transmits heat according to the order inside outer wall-inner cylinder 10 of inwall-inner cylinder 10 of chuck 8- outer barrels 11.
Inner cylinder 10 is internally provided with flight 9.The upper front end of cylinder 7 be provided with feed mechanism, cylinder 7 (i.e. inner cylinder and outside
Cylinder) end is provided with tea outlet, and vapour heating humidification mechanism 14, air cooling-down desiccant body 13 are accessed in inner cylinder 10 by pipeline,
Inner cylinder 10 is driven by actuating unit 2.Specifically, the both sides of inner cylinder 10 are connected with a support shaft 21 respectively, each support shaft
21 are mounted in a bearing block 22；The support shaft 21 in left side protrudes from bearing block, and is mounted with driven pulley.Actuating unit 2
Output shaft on driving wheel is installed, driving wheel drives driven pulley to rotate by band or chain, realize inner cylinder 10 rotation and outer barrel
11 is motionless all the time.
Jet pipe 20 is hollow pipe, and the tube wall of pipe is provided with venthole, and the right-hand member and vapour heating of jet pipe 20 are humidified
Mechanism 14, air cooling-down desiccant body 13 are connected by pipeline, and the left end of jet pipe 20 is connected with exhaust port 3, jet pipe 20
With the coaxial line of support shaft 21, and jet pipe 20 be located at support shaft 21 in.Wherein, the jet pipe 20 and the airtight connection of cylinder 7.
The side of cylinder 7, which is provided with, to be used to monitor the inside Temperature Humidity Sensor 12 of cylinder 7, Temperature Humidity Sensor 12 and control mould
Block is connected, and control module control vapour heating humidification mechanism 14 and air cooling-down desiccant body 13 work.
During the concrete operations of this equipment：
Tealeaves is directly transported to feed hopper 5 from feeding conveyer belt 1, then enters outer barrel 11 through feeding air-locked valve 4, then from outer
The charging aperture of the coincidence of cylinder 11 and inner cylinder 10 enters inner cylinder 10, and actuating unit 2 drives inner cylinder 10 to rotate, and flight 20 turns at the same speed
It is dynamic, drive the tealeaves inside inner cylinder 10 to export forward, the setting certain speed guarantee tealeaves of actuating unit 2 is from the one end of inner cylinder 10 to another
The time of one end output is 8 hours, meets the time of tealeaves pile-fermentation.After pile fermentation time terminates, tealeaves has also gone to cylinder 7
The other end by discharging opening enter department weigher 17 weigh, then through steam the decatize of tea machine structure 18, finally completed from briquetting machine 19
Compacting.
When the tealeaves in cylinder 7 needs to humidify or heats, it can be inputted by steam humidification heating arrangements 14 to inner cylinder 10
Steam, when tealeaves needs to cool or dehumidified in cylinder 7, to inner cylinder 10 can input cold sky by air cooling-down desiccant body 13
Gas.
Tail gas in cylinder 7, is discharged by exhaust port 3, and exhaust port 3 may be selected to install magnetic valve.
Tail gas in chuck 8, is discharged by chuck exhaust port 6, and chuck exhaust port 6 may be selected to install electromagnetism
Valve.
Because the tube wall of jet pipe 20 is provided with aperture, jet pipe 20 is connected with the common conduit of jet chimney, air duct.Work as tea
Leaf needs to humidify or heated, and through jet chimney can uniformly be transported to each from jet pipe 20 by steam humidification heating arrangements 14
Position.
Wherein, chuck 8 carries out heating and thermal insulation by chuck heating mechanism 15.
This equipment can be according to setting temperature, humidity, the startup of Temperature Humidity Sensor control steam heating and humidifying mechanism 14
With it is out of service.
Pile fermentation starting, pile fermentation initial stage, the requirement of pile fermentation mid-term, pile fermentation latter stage to temperature and humidity are all different, therefore pass through
The method of standardization controls the temperature and humidity of pile fermentation, it is ensured that the quality of tealeaves.
This equipment changes conventional dark tea piling and manually operated, and pile fermentation environment is poor, the series of malpractice of sanitary condition difference, this
Equipment provides the implement of automatic pile fermentation for the production of black tea, and the tealeaves class done is high, quality better, aroma of pure, together
The requirement of the current clean tea productions of Shi Fuhe.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or new using this practicality
Type.A variety of modifications to embodiment will be apparent for those skilled in the art, as defined herein
General Principle can in other embodiments be realized, do not give in the case where not departing from spirit or scope of the present utility model
Describe the part of sum in detail, be prior art, herein without repeating.Therefore, the utility model is not intended to be limited to herein
These shown embodiments, and it is to fit to the most wide scope consistent with feature with principles disclosed herein.
Claims (8)
1. a kind of continuous pile-fermentation equipment of black tea, it is characterised in that including：
Cylinder, vapour heating humidification mechanism, air cooling-down desiccant body, actuating unit, department's title machine, steaming tea machine structure and press
Structure；
The side of the cylinder is provided with the feed mechanism for conveying tealeaves to inner barrel；
The opposite side of the cylinder, which is provided with tea outlet, tea outlet, is provided with discharging wind stopping device, discharging wind stopping device successively with department
Title machine, steaming tea machine structure and briquetting machine connection；
The cylinder both sides have support shaft respectively, and support shaft is located in bearing block；
One of support shaft protrudes from bearing block and receives the torsion from actuating unit；
Jet pipe is installed, one end of jet pipe is connected with vapour heating humidification mechanism and air cooling-down desiccant body in the cylinder；
Cylinder inner surface has flight.
2. the continuous pile-fermentation equipment of black tea according to claim 1, it is characterised in that the cylinder includes inner cylinder and outer
Being provided with cylinder, outer barrel on chuck, chuck has exhaust port.
3. the continuous pile-fermentation equipment of black tea according to claim 2, it is characterised in that the chuck is heated by chuck
Institutional adjustment temperature.
4. the continuous pile-fermentation equipment of black tea according to claim 1, it is characterised in that temperature in the cylinder and wet
Degree is monitored by Temperature Humidity Sensor.
5. the continuous pile-fermentation equipment of black tea according to claim 1, it is characterised in that have on the jet pipe multiple small
Hole.
6. the continuous pile-fermentation equipment of black tea according to claim 1, it is characterised in that the feed mechanism includes feeding
Tealeaves is delivered to feed hopper by conveyer belt, feed hopper and feeding air-locked valve, feeding conveyer belt, and tealeaves closes wind from feed hopper through charging
Enter after device in cylinder.
7. the continuous pile-fermentation equipment of black tea according to claim 1, it is characterised in that the actuating unit is the electricity that slows down
Machine, reducing motor drives drive axis by belt or chain.
8. the continuous pile-fermentation equipment of black tea according to claim 4, it is characterised in that the Temperature Humidity Sensor and control
Molding block is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621389290.4U CN206380590U (en) | 2016-12-16 | 2016-12-16 | A kind of continuous pile-fermentation equipment of black tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621389290.4U CN206380590U (en) | 2016-12-16 | 2016-12-16 | A kind of continuous pile-fermentation equipment of black tea |
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| Publication Number | Publication Date |
|---|---|
| CN206380590U true CN206380590U (en) | 2017-08-08 |
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ID=59489241
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621389290.4U Active CN206380590U (en) | 2016-12-16 | 2016-12-16 | A kind of continuous pile-fermentation equipment of black tea |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108244288A (en) * | 2018-01-30 | 2018-07-06 | 柳城县国营伏虎华侨农场茶厂 | A kind of dark tea piling device |
| CN109907131A (en) * | 2019-02-13 | 2019-06-21 | 鑫鼎生物科技有限公司 | A kind of full-automatic Zymolysis Equipment of green brick tea and method |
| CN112167395A (en) * | 2020-11-02 | 2021-01-05 | 陕西省生物农业研究所 | Processing technology and processing equipment of easily-brewed Fuzhuan tea |
| CN112385719A (en) * | 2020-10-27 | 2021-02-23 | 浙江丰凯机械股份有限公司 | Black tea fermentation equipment and fermentation method |
| CN112450296A (en) * | 2020-11-02 | 2021-03-09 | 陕西省生物农业研究所 | Integrated flower growing equipment and flower growing method for loose tea flower growing |
-
2016
- 2016-12-16 CN CN201621389290.4U patent/CN206380590U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108244288A (en) * | 2018-01-30 | 2018-07-06 | 柳城县国营伏虎华侨农场茶厂 | A kind of dark tea piling device |
| CN109907131A (en) * | 2019-02-13 | 2019-06-21 | 鑫鼎生物科技有限公司 | A kind of full-automatic Zymolysis Equipment of green brick tea and method |
| CN112385719A (en) * | 2020-10-27 | 2021-02-23 | 浙江丰凯机械股份有限公司 | Black tea fermentation equipment and fermentation method |
| CN112385719B (en) * | 2020-10-27 | 2023-06-23 | 浙江丰凯机械股份有限公司 | Black tea fermentation equipment and fermentation method |
| CN112167395A (en) * | 2020-11-02 | 2021-01-05 | 陕西省生物农业研究所 | Processing technology and processing equipment of easily-brewed Fuzhuan tea |
| CN112450296A (en) * | 2020-11-02 | 2021-03-09 | 陕西省生物农业研究所 | Integrated flower growing equipment and flower growing method for loose tea flower growing |
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| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 413000 No. 61, Meilin Road, high tech Zone, Yiyang City, Hunan Province Patentee after: Hunan only Biotechnology Co.,Ltd. Country or region after: China Address before: 413000 No. 61, Meilin Road, high tech Zone, Yiyang City, Hunan Province Patentee before: HUNAN WEICHU FREDA BIO-TECHNOLOGY CO.,LTD. Country or region before: China |
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