CN206373751U - A kind of magnetic absorption automatic job machine of ship services - Google Patents
A kind of magnetic absorption automatic job machine of ship services Download PDFInfo
- Publication number
- CN206373751U CN206373751U CN201720027969.7U CN201720027969U CN206373751U CN 206373751 U CN206373751 U CN 206373751U CN 201720027969 U CN201720027969 U CN 201720027969U CN 206373751 U CN206373751 U CN 206373751U
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- Prior art keywords
- polishing
- body rack
- motor
- row
- drive
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Abstract
The utility model discloses a kind of magnetic absorption automatic job machine of ship services, including body rack, at least row's drive wheel group is provided with the middle of body rack, often row's drive wheel group is also set up in parallel multiple driving wheels, each driving wheel is constituted by ferromagnetism wheel hub and rubber tyre, driving wheel with row is coaxially connected by drive shaft, and the drive that the end of drive shaft is provided with drive, difference row's drive shaft is connected by transmission belt with the motor on body rack；The steering mechanism with driven pulley is provided with front side of the body rack, the driven pulley is equally made up of ferromagnetism wheel hub and rubber tyre；The workpiece polishing mechanism that hull carries out operation can be close to by being provided with rear side of the body rack.The utility model designs to adsorb equipment using the magnetic characteristic of strong magnetic carries out polishing and paint removal operation on metal hull surface, human cost and labor intensity can effectively be reduced, and lift operating efficiency, and operator is completely disengaged from severe operating environment and the work high above the ground of airborne dust.
Description
Technical field
The present invention relates to a kind of ship services equipment, the magnetic absorption automatic job machine of specially a kind of ship services.
Background technology
Existing wheel barnacle all uses metal material, is got rusty to avoid it from directly contacting to be corroded with water, its outer layer
The enamelled coating of protection is each coated with, but the service life of enamelled coating is shorter, and after steamer uses a period of time, enamelled coating just occurs
Peeling phenomenon, be now accomplished by maintaining hull, enamelled coating removed with instrument first, then hull entered with sander
Row polishing, carries out the coating of new enamelled coating again afterwards.
In above servicing operations, existing enamelled coating is removed and hull polishing depends on manpower progress, not only human cost
Height, high strength is big, and a large amount of paint powder of carrying, the airborne dust of iron filings can be produced in inefficiency, most importantly operation process, this
The damage of unrepairable can be caused to the respiratory system of operator, the occupational diseases such as pneumoconiosis occur in severe patient.In addition, some are big
The hull height of tonnage is very high, and carry out work high above the ground of building a framework is needed during operation, is not only wasted time and energy, and danger coefficient is high,
Labor intensity is big, and maintenance efficiency is very low, it is difficult to meet the maintenance demand of shipyard high-volume steamer.
The content of the invention
In view of the above-mentioned problems, the present invention devises a kind of magnetic absorption automatic job machine of ship services, it utilizes strong magnetic
Magnetic characteristic by equipment adsorb metal hull surface carry out polishing and paint removal operation, can effectively reduce human cost and work
Intensity, and can effectively lift operating efficiency；Working rig can be carried out according to the program of setting or by operator's remote control simultaneously
Operation, can make operator completely disengage from severe operating environment and the work high above the ground of airborne dust, can be inherently eliminated to operator's body
The potential safety hazard that the infringement and work high above the ground that body is caused are present.
To achieve the above object, the present invention uses following technical scheme：
A kind of magnetic absorption automatic job machine of ship services, it is characterised in that：Including body rack, in the middle of body rack
Spacing side by side layout is provided with least row's drive wheel group, often arranges drive wheel group and is also set up in parallel multiple driving wheels, each driving wheel
Constituted by ferromagnetism wheel hub and rubber tyre, the driving wheel with row is coaxially connected by drive shaft, the end of drive shaft is set
There is the drive in drive, difference row's drive shaft to be connected by transmission belt with the motor on body rack；The body
The steering mechanism with driven pulley is provided with front side of support, the driven pulley is equally made up of ferromagnetism wheel hub and rubber tyre；
The workpiece polishing mechanism that hull carries out operation can be close to by being provided with rear side of the body rack.
Further, above-mentioned steering mechanism includes being provided with row's driven pulley below a turning rack, turning rack, turns to
A rotating shaft is provided with above support, the middle part of rotating shaft is flexibly connected with the connecting seat on body rack, the upper end of rotating shaft passes through a cone
Gear pair is connected with a steering motor.
Further, above-mentioned workpiece polishing mechanism includes a polishing support, and the middle part of polishing support is movably hinged with body rack,
The back end activity of polishing support sets polishing gear hobbing, and being provided between the front end for support of polishing and body rack makes rear end polish
The flexible member that gear hobbing is pushed all the time；The roller end of the polishing gear hobbing is provided with fifth wheel, and fifth wheel is by transmission belt and beats
Grind motor connection.
Further, the programmable controller of path planning, PLC technology can be carried out by being provided with above-mentioned body rack
Device is used for the start stop operation for controlling motor, the positive and negative operating of steering motor and control polishing motor.
Further, signal receiving module is provided with above-mentioned body rack, signal receiving module can receive long-range control
Signal processed come control motor, the positive and negative operating of steering motor and control polishing motor start stop operation.
Further, paint removal device is additionally provided with front side of above-mentioned working rig, whole paint removal device includes a locating support, positioning
Support rear portion is connected with body rack；The turning crankshaft of crank throw more than one is provided with the middle part of locating support；The end of turning crankshaft leads to
Cross travelling gear structure and paint removal motor connection；Different throw portions are respectively connected with connecting rod on the turning crankshaft, each connecting rod
Head is movably hinged with a paint removal perching knife；The head of each paint removal perching knife is provided with alloy cutter head, the middle part of paint removal perching knife
Side is positioned at below locating support front end by high-strength spring, and increase activity performance is provided with below the rear end of paint removal perching knife
Trundle.
The present invention is made using the magnetic effect absorption of driving wheel, the ferromagnetism wheel hub of driven pulley on metal hull surface
Industry, is realized using the positive and negative operating of motor and is fallen back after the advance of working rig, and operation is carried out using the rotating of steering motor
The steering of machine, carries out the Operation control of polishing gear hobbing using the start stop operation for motor of polishing, utilizes the start stop operation of paint removal motor
To carry out the Operation control of paint removal perching knife.The automaticity of whole operation process is very high, or even can realize unmanned machine operation,
It compares the mode of operation of existing complete manpower operation, can effectively reduce human cost and labor intensity, and can lift work at double
Make efficiency and lengthen working hours.
Here, the whole work manipulation of above working rig, can carry out nothing by the path planning programmable controller carried
Man-machine operation, or operation is carried out by the remote control of operator, operator is completely disengaged from the severe work with fatal airborne dust
Industry environment and work high above the ground environment, it is to avoid the safety for causing the damage and work high above the ground of unrepairable to bring to operator's body is hidden
Suffer from.
Brief description of the drawings
Fig. 1, the present invention structural representation；
Fig. 2, the structural representation of the invention with paint removal device；
Fig. 3, paint removal device of the present invention upward view.
Embodiment
As shown in figure 1, a kind of magnetic absorption automatic job machine of ship services, including body rack 1, in body rack 1
Between spacing side by side layout be provided with least row's drive wheel group, often arrange drive wheel group include multiple driving wheels 2.Driven in this diagram
Driving wheel group is set to two rows, can be set as that row or more arranges as needed in actual product.
Each driving wheel 2 is constituted by ferromagnetism wheel hub 21 and rubber tyre 22, and multiple ferromagnetism wheels are utilized in operation
The magnetic effect of hub 21 adsorbs working rig on metal hull surface.Driving wheel 2 with row is coaxially connected by drive shaft 3, drives
The drive 31 that the end of moving axis 3 is provided with drive 31, difference row's drive shaft 3 passes through on transmission belt 32 and body rack 1
Motor 33 connect.
The front side of the body rack 1 is provided with the steering mechanism with driven pulley 4, and the driven pulley 4 is same by ferromagnetism
Wheel hub 41 and rubber tyre 42 are constituted, and ferromagnetism wheel hub 41 therein is combined to ensure to make with the ferromagnetism profile 21 of driving wheel 2
Industry equipment is for sufficiently strong suction adsorption on metal hull surface.
In the present embodiment, the steering mechanism includes a turning rack 51, and the lower section of turning rack 51 is provided with a row institute
Driven pulley 4 is stated, the top of turning rack 51 is provided with a rotating shaft 52, the middle part of rotating shaft 52 and the activity of connecting seat 11 on body rack 1
Connection, the upper end of rotating shaft 52 is connected by a bevel gear pair 53 with a steering motor 54.In operation, steering motor 54 is utilized
Positive counter-movement drives the left-right rotation of turning rack 51, and then realizes the steering regulation control of driven pulley 4.The steering mechanism of the present invention
Said structure is not limited to, other similar equivalent structures are equally within the scope of the present invention, as long as can realize driven
Wheel 4 carries out steering operation.
The rear side of the body rack 1, which is provided with, can be close to the workpiece polishing mechanism 8 that hull carries out operation.Whole workpiece polishing mechanism 8
Including a polishing support 81, the middle part of polishing support 81 is movably hinged with body rack 1, and the back end activity of polishing support 81 is set
Polishing gear hobbing 82, set between the front end for support 81 of polishing and body rack 1 and have elastic component 83.The polishing gear hobbing 82
The end of rotating shaft 821 is provided with fifth wheel 822, and fifth wheel 822 is connected by transmission belt 823 with polishing motor 824.In operation, profit
Rear end polishing gear hobbing 82 is pushed all the time with the effect of flexible member 83 and be close to metal hull surface, while utilizing motor of polishing
824 drive the polishing high-speed rotation of gear hobbing 82 and carry out sanding operation.
The programmable controller 61 of path planning can be carried out by being provided with the body rack 1, and programmable controller 61 is used
, can in operation in the start stop operation of control motor 33, the positive and negative operating of steering motor 54 and control polishing motor 824
Working rig is set to carry out unmanned operation by the path being previously set.Or it is provided with signal receiving module on body rack 1
62, signal receiving module 62 can receive long-range control signal and control motor 33, the positive and negative operating of steering motor 54 and
The start stop operation of control polishing motor 824, in operation, working rig work is carried out using operator's remote control.
The magnetic absorption automatic job machine that the present invention is designed, it utilizes driving wheel 2, the ferromagnetism wheel hub 21,41 of driven pulley 4
Magnetic effect absorption metal hull surface carry out operation, realize the advance of working rig using the positive and negative operating of motor 33
After fall back, using steering motor 54 rotating carry out working rig steering, beaten using the start stop operation for motor 824 of polishing
Grind the Operation control of gear hobbing 82.The automaticity of whole operation process is very high, or even can realize unmanned machine operation, and it is compared
The mode of operation of existing complete manpower operation, can effectively reduce human cost and labor intensity, and can lift operating efficiency at double
With lengthen working hours.
Here, the whole work manipulation of above working rig, can be carried out by the path planning programmable controller 61 carried
Unmanned machine operation, or operation is carried out by the remote control of operator, operator is completely disengaged from the severe of fatal airborne dust
Operating environment and work high above the ground environment, it is to avoid that causes that the damage and work high above the ground of unrepairable bring to operator's body is serious
Potential safety hazard.
In addition, the servicing operations of whole hull, it also has one of paint removal operation before polishing, therefore, such as the institutes of Fig. 2 and 3
Show, a present invention directly paint removal device 7 integrated on body, the paint removal device 7 is arranged on front side of working rig.
Whole paint removal device 7 includes a locating support 71, and the rear portion of locating support 71 is connected with body rack 1.Locating support
71 middle parts are provided with the turning crankshaft 72 of crank throw more than one 721, and the end of turning crankshaft 72 passes through travelling gear structure 723 and paint removal
Motor 724 is connected, operationally, using paint removal motor 724 with the high-speed rotation of dynamic crankshaft 72.
The different parts of crank throw 721 are respectively connected with connecting rod 73 on the turning crankshaft 72, and the head of each connecting rod 73 is removed with one
Paint scraper knife 74 is movably hinged, and the head of each paint removal perching knife 74, which is provided with above alloy cutter head 741, the middle part of paint removal perching knife 74, to be led to
Cross high-strength spring 75 to be positioned at below the front end of locating support 71, increase activity performance is provided with below the rear end of paint removal perching knife 74
Trundle 76.
In operation, answered using the high resiliency of the eccentric high-speed rotation of each crank throw 721 and high-strength spring 75 on bent axle 72
Position power effect, is made connecting rod 73, the linkage of paint removal perching knife 74 carry out the elastic of high frequency, the shovel paint of paint removal perching knife 74 is realized with this
Operation, completes the paint removal processing of hull surface.
Because whole paint removal device 7 is located at the front side of working rig, operationally, with the movement of working rig, first by paint removal
Device 7 carries out paint removal to hull surface, and the polishing of hull surface is then directly carried out by workpiece polishing mechanism 8, realizes paint removal and beats
Mill effective linking and work continuously, the maintenance efficiency of hull can be greatly promoted.
To sum up, the present invention is a kind of magnetic absorption automatic job machine of ship services, and it will using the magnetic characteristic of strong magnetic
Equipment absorption carries out polishing and paint removal operation on metal hull surface, can effectively reduce human cost and labor intensity, and can have
Effect lifting operating efficiency；Working rig can carry out operation according to the program of setting or by operator's remote control simultaneously, can make behaviour
Author completely disengages from the severe operating environment of airborne dust, can be inherently eliminated the damage caused to operator's body.
It is described above, only it is the better embodiment of the present invention, any formal limitation not is made to the present invention, it is every
Technical principle according to the present invention still falls within this hair to any simple modification made for any of the above embodiments, equivalent variations or modification
In the range of bright technical scheme.
Claims (6)
1. a kind of magnetic absorption automatic job machine of ship services, it is characterised in that：Including body rack, body rack centre is simultaneously
Row interval layout is provided with least row's drive wheel group, often arranges drive wheel group and is also set up in parallel multiple driving wheels, each driving wheel is equal
It is made up of ferromagnetism wheel hub and rubber tyre, the driving wheel with row is coaxially connected by drive shaft, and the end of drive shaft is provided with
Drive in drive, difference row's drive shaft is connected by transmission belt with the motor on body rack；The body branch
The steering mechanism with driven pulley is provided with front side of frame, the driven pulley is equally made up of ferromagnetism wheel hub and rubber tyre；Institute
State to be provided with rear side of body rack and can be close to the workpiece polishing mechanism that hull carries out operation.
2. a kind of magnetic absorption automatic job machine of ship services as claimed in claim 1, it is characterised in that：The steering machine
Structure, which includes being provided with below a turning rack, turning rack above row's driven pulley, turning rack, is provided with a rotating shaft, in rotating shaft
Portion is flexibly connected with the connecting seat on body rack, and the upper end of rotating shaft is connected by a bevel gear pair with a steering motor.
3. a kind of magnetic absorption automatic job machine of ship services as claimed in claim 2, it is characterised in that：The sander
Structure includes a polishing support, and the middle part of polishing support is movably hinged with body rack, and the back end activity of polishing support, which is set, to be beaten
Gear hobbing is ground, the flexible member for making rear end polishing gear hobbing push all the time is provided between the front end for support of polishing and body rack；Institute
The roller end for stating polishing gear hobbing is provided with fifth wheel, and fifth wheel passes through transmission belt and polishing motor connection.
4. a kind of magnetic absorption automatic job machine of ship services as claimed in claim 3, it is characterised in that：The body branch
The programmable controller of path planning can be carried out by being provided with frame, and programmable controller is used to control motor, steering motor
Positive and negative operating and control polishing motor start stop operation.
5. a kind of magnetic absorption automatic job machine of ship services as claimed in claim 3, it is characterised in that：The body branch
Signal receiving module is provided with frame, signal receiving module can receive long-range control signal to control motor, turn to electricity
The positive and negative operating of machine and the start stop operation of control polishing motor.
6. a kind of magnetic absorption automatic job machine of ship services as described in claim 1-5 any claims, its feature
It is：Paint removal device is additionally provided with front side of the working rig, whole paint removal device includes a locating support, locating support rear portion and machine
Body support frame is connected；The turning crankshaft of crank throw more than one is provided with the middle part of locating support；The end of turning crankshaft passes through driving cog rolling hitch
Structure and paint removal motor connection；Different throw portions are respectively connected with connecting rod on the turning crankshaft, and the head of each connecting rod is removed with one
Paint scraper knife is movably hinged；The head of each paint removal perching knife, which is provided with above alloy cutter head, the middle part of paint removal perching knife, passes through high intensity
Spring is positioned at below locating support front end, and the trundle of increase activity performance is provided with below the rear end of paint removal perching knife.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720027969.7U CN206373751U (en) | 2017-01-11 | 2017-01-11 | A kind of magnetic absorption automatic job machine of ship services |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720027969.7U CN206373751U (en) | 2017-01-11 | 2017-01-11 | A kind of magnetic absorption automatic job machine of ship services |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206373751U true CN206373751U (en) | 2017-08-04 |
Family
ID=59404856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720027969.7U Withdrawn - After Issue CN206373751U (en) | 2017-01-11 | 2017-01-11 | A kind of magnetic absorption automatic job machine of ship services |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206373751U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695514A (en) * | 2017-01-11 | 2017-05-24 | 郑念新 | Automatic magnetic adsorption operation machine for ship maintenance |
| CN107598703A (en) * | 2017-09-27 | 2018-01-19 | 苏州天顺新能源科技有限公司 | Tower weld grinding device and polishing process |
| CN108857774A (en) * | 2018-06-19 | 2018-11-23 | 广州文冲船厂有限责任公司 | Automatic rust removing device peculiar to vessel |
-
2017
- 2017-01-11 CN CN201720027969.7U patent/CN206373751U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106695514A (en) * | 2017-01-11 | 2017-05-24 | 郑念新 | Automatic magnetic adsorption operation machine for ship maintenance |
| CN107598703A (en) * | 2017-09-27 | 2018-01-19 | 苏州天顺新能源科技有限公司 | Tower weld grinding device and polishing process |
| CN108857774A (en) * | 2018-06-19 | 2018-11-23 | 广州文冲船厂有限责任公司 | Automatic rust removing device peculiar to vessel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170804 Effective date of abandoning: 20181019 |