CN206373197U - Comprehensive long short tube integrated pipe bending machine - Google Patents

Comprehensive long short tube integrated pipe bending machine Download PDF

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Publication number
CN206373197U
CN206373197U CN201720006237.XU CN201720006237U CN206373197U CN 206373197 U CN206373197 U CN 206373197U CN 201720006237 U CN201720006237 U CN 201720006237U CN 206373197 U CN206373197 U CN 206373197U
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CN
China
Prior art keywords
pattern
clamping
pipe fitting
short tube
rotor plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201720006237.XU
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Chinese (zh)
Inventor
肖世军
黄广治
肖世文
肖世祥
夏涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Jingda Teke Machinery Co Ltd
Original Assignee
Zhongshan Jingda Teke Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Zhongshan Jingda Teke Machinery Co Ltd filed Critical Zhongshan Jingda Teke Machinery Co Ltd
Priority to CN201720006237.XU priority Critical patent/CN206373197U/en
Application granted granted Critical
Publication of CN206373197U publication Critical patent/CN206373197U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses the comprehensive long short tube integrated pipe bending machine of one kind, including board and electronic box, aligning mechanism, feed mechanism, shut-off mechanism, slew gear and pipe end mechanism are sequentially installed with board, wherein, slew gear includes slewing equipment and the swan neck system on slewing equipment, slewing equipment includes fixed plate and rotor plate, fixed plate is fixedly mounted with board, rotor plate is connected by a revolving support with fixed plate, and rotor plate is rotated by a device for revolving and driving drives edge revolving support;Swan neck system is arranged on rotor plate, and is rotated with rotor plate along revolving support, and swan neck system is used to carry out bending process to pipe fitting.The comprehensive long short tube integrated pipe bending machine, simplify mechanism and transmission device, degree of integration is high, high-efficient automatic, the installation site also to swan neck system and shut-off mechanism is optimized simultaneously, so as to not limited for processing long tube and short tube, and for the 3-d modelling of pipe fitting, a variety of special-shaped heat exchange tubes can be processed.

Description

Comprehensive long short tube integrated pipe bending machine
Technical field
The utility model is related to pipe fitting process equipment, more particularly to a kind of comprehensive long short tube integrated pipe bending machine.
Background technology
Bending machine can substantially be divided into CNC tube bending machine, hydraulic pipe bender etc..It is mainly used in power construction, rail-road road is built It is many, rational in infrastructure, simple to operate etc. excellent with function if boiler, air-conditioning, furniture and are built at pipe laying in terms of decoration Point.
Existing pipe fitting procedure of processing is generally sawing sheet → tube end maching → bend pipe, and coiled materials in the tube are first passed through in cutting machine Cross after alignment and cut into the pipe fitting of predetermined length, then by artificial feeding, be put into bending machine and carry out bending forming.
Current CNC tube bending machine is distinguished from the direction of bending, is generally divided into the left curved and right side curved.Existing frame head apparatus There is a copying apparatus installing plate, the Bending Processing in a direction can only be realized, it is impossible to which realization, which is left and right symmetrically arranged, to be used.Numerical control Bending machine usually requires two kinds of heads in opposite direction come the need for meeting installation direction.
It is more and more for the requirement also more and more higher of the shape of heat exchanger tube in addition, increasingly sophisticated with heat-exchanger rig Special-shaped heat exchange tubes be widely adopted.These special-shaped heat exchange tubes have a feature, are exactly 3 D stereo configuration, and many situations The shape of lower bending is simultaneously asymmetric.Difficulty of processing is very big during the progress bending of these special-shaped heat exchange tubes, especially the machine of bending machine Head point often stops pipe fitting, leads to not proceed Bending Processing.
In summary, existing bending machine has following weak point:
(1) artificial feeding is needed, automaticity is low, cost of labor is high, processing efficiency is low;
(2) for short and small pipe fitting, it is necessary to carry out feeding using the queuing such as vibrating disk feeding device, not only equipment is complicated, And fluctuation of service, often there is the situation of putty waste material, cause defect rate higher;
(3) straight material can only be processed, coiled materials in the tube must first cut into predetermined length in cutting machine after alignment Straight tube;
(4) for stop of the pipe fitting due to head, the configuration of brake forming is restricted;
(5) there is the limitation of processing length, due to having a certain distance between pipe clamping device and swan neck system, cause in pipe It can not be processed in the case that part is too short;
(6) part close to pipe fitting tail end can not be processed.
Utility model content
The purpose of this utility model is to provide a kind of comprehensive long short tube integrated pipe bending machine, to solve the deficiencies in the prior art Part.
According to one side of the present utility model there is provided the comprehensive long short tube integrated pipe bending machine of one kind, including board and Shut-off mechanism and slew gear are installed, shut-off mechanism is used to cut pipe fitting, and slew gear is used to install bend pipe on electronic box, board Device simultaneously drives swan neck system to be rotated in pipe fitting periphery,
Wherein, slew gear includes slewing equipment and the swan neck system on slewing equipment, and slewing equipment includes solid Fixed board and rotor plate, fixed plate and board are fixedly mounted, and rotor plate is connected by a revolving support with fixed plate, rotor plate by One device for revolving and driving drives edge revolving support is rotated;
Swan neck system is arranged on rotor plate, and is rotated with rotor plate along revolving support, and swan neck system is used for pipe Part carries out bending process.
Using the comprehensive long short tube integrated pipe bending machine of above technical scheme, by aligning mechanism, feed mechanism, cutting machine Structure, swan neck system and pipe end mechanism are incorporated on same board, not only enormously simplify structure, and coiled strip can be used straight Material is tapped into, the automaticity and processing efficiency and product qualification rate of equipment is drastically increased.Swan neck system is arranged on one On individual slew gear, it is possible thereby to carry out 360 degree of rotations along pipe fitting periphery, the stop of head can be avoided, it is possible thereby to realize Bending forming in any angle is carried out to pipe fitting, the configuration of pipe fitting brake forming is unrestricted.Moreover, the mistake processed in pipe fitting Cheng Zhong, because pipe fitting is not rotated, therefore can be cut in pipe fitting again after machining, can be not only used for plus The shorter pipe fitting of work, and can also be processed close to the part of pipe fitting tail end.
In some embodiments, the center superposition of the center of revolving support and pipe fitting.Thus, swan neck system can be with pipe 360 degree of rotations are carried out centered on part.
In some embodiments, swan neck system includes bottom plate, curved membrane module and spindle assemblies, and curved membrane module passes through main shaft Component is arranged on bottom plate, and bottom plate is further fixed on pattern component, and curved membrane module is in the presence of a swing arm drive device with master Shaft assembly is that axle is rotated.
In some embodiments, pattern component and swing arm drive device respectively with bottom plate be fixedly mounted, curved membrane module with Spindle assemblies are fixedly mounted, and spindle assemblies are rotated with bottom plate and are connected.
In some embodiments, spindle assemblies are installed with round mould, and curved membrane module is installed with clamping, pattern group Part is provided with pattern, and circle mould is respectively arranged on pipe fitting both sides with clamping and pattern;
Pipe fitting is clamped when clamping is close to circle mould;
Curved membrane module is under swing arm drive device driving during remote pattern, and pipe fitting is in the presence of circle mould and pattern along circle mould Bend.
In some embodiments, curved membrane module includes swing arm, clamping slide rail and clamping sliding block, and swing arm connects with spindle assemblies Connect, clamping slide rail is arranged in swing arm, clamping sliding block coordinates with clamping slide rail to be slided, and clamping sliding block side is installed with one Clamping, clamping sliding block is connected by a linkage with a clamping drive device, and clamping drive device passes through connecting rod machine Structure driving clamping sliding block slides back and forth along clamping slide rail, so that clamping is close or leaves the circle mould installed on spindle assemblies.
In some embodiments, pattern component includes fixed block, pattern slide rail and pattern sliding block, and fixed block is consolidated with bottom plate Fixed connection, pattern slide rail is arranged on fixed block, and pattern sliding block coordinates with pattern slide rail to be slided, and pattern sliding block side is fixedly mounted There is a pattern, pattern sliding block is connected by a curved arm rod mechanism with a pattern drive device, pattern drive device Pattern sliding block is driven to be slid back and forth along pattern slide rail by curved arm rod mechanism, so that pattern is close or away from spindle assemblies The circle mould of upper installation.
In some embodiments, swan neck system is slidably connected by one group of sliding block with rotor plate, and slides drive by one Dynamic device drives along rotor plate and slid back and forth.It is possible thereby to be conveniently adjusted position of the swan neck system on rotor plate, make pipe fitting It is being always positioned at during rotor plate is rotated between clamping and circle mould.
In some embodiments, shut-off mechanism is fixedly mounted with rotor plate, and is turned with rotor plate along revolving support It is dynamic.Thus the section of shut-off mechanism and the machined surface of swan neck system are basically identical, can be leaned on as far as possible after pipe fitting bending forming Nearly bending part is cut off, it is possible thereby to process shorter and smaller pipe fitting.
In some embodiments, it is also equipped with board:
Aligning mechanism for carrying out alignment to pipe fitting;
For clamping pipe fitting and being sent to the feed mechanism of shut-off mechanism;
And, the pipe end mechanism for carrying out enlarging or necking processing to pipe fitting head end.
The comprehensive long short tube integrated pipe bending machine that the utility model is provided, simplifies mechanism and transmission device, and degree of integration is high, High-efficient automatic, while the installation site also to swan neck system and shut-off mechanism is optimized, so as to for processing length Pipe and short tube, and do not limited for the 3-d modelling of pipe fitting, a variety of special-shaped heat exchange tubes can be processed.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the comprehensive long short tube integrated pipe bending machine of embodiment of the utility model.
Fig. 2 is the structural representation of comprehensive long short tube integrated pipe bending machine machine table part shown in Fig. 1.
Fig. 3 is the structural representation of slew gear shown in Fig. 2.
Fig. 4 is the structural representation of swan neck system shown in Fig. 2.
Fig. 5 is the structural representation of spindle assemblies shown in Fig. 4.
Fig. 6 is the structural representation of curved membrane module shown in Fig. 4.
Fig. 7 is the structural representation of pattern component shown in Fig. 4.
Fig. 8 is the structural representation of feed mechanism shown in Fig. 1.
Fig. 9 is the structural representation of aligning mechanism shown in Fig. 1.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 9 schematically shows the comprehensive long short tube one according to a kind of embodiment of the present utility model in Fig. 1 Bending machine.As illustrated, the device includes board F and electronic box G.
Wherein, aligning mechanism A, feed mechanism B, shut-off mechanism D, slew gear C and pipe end machine are sequentially installed with board F Structure E.
Aligning mechanism A is used to carry out alignment to pipe fitting 3.
Feed mechanism B is used to clamp pipe fitting 3 and is sent to shut-off mechanism D.
Shut-off mechanism D is used to cut pipe fitting 3.
The shut-off mechanism D used in the present embodiment is internal shut-off mechanism.
The Chinese patent of internal shut-off mechanism concrete structure and operation principle in another earlier application of applicant Existing detailed introduction in CN105127517A, does not make tired state herein.
Slew gear C is used to install swan neck system 6 and drive swan neck system 6 to be rotated in the periphery of pipe fitting 3.
Pipe end mechanism E is used to carry out enlarging to the head end of pipe fitting 3 or necking is handled.
Wherein, slew gear C includes slewing equipment 4 and the swan neck system 6 on slewing equipment 4.
Slewing equipment 4 includes fixed plate 41 and rotor plate 42.
Fixed plate 41 and board F is fixedly mounted.
Rotor plate 42 is connected by a revolving support 43 with fixed plate 41.
Rotor plate 42 is rotated by a drives edge revolving support 43 of device for revolving and driving 44.
In the present embodiment, device for revolving and driving 44 is reducing motor.In other examples, device for revolving and driving 44 The device that rotor plate 42 can also can be driven to rotate for other.
The center of revolving support 43 and the center superposition of pipe fitting 3.Thus, swan neck system 6 can be carried out centered on pipe fitting 3 360 degree of rotations.
Swan neck system 6 is arranged on rotor plate 42, and is rotated with rotor plate 42 along revolving support 43.Swan neck system 6 For carrying out bending process to pipe fitting 3.
In the present embodiment, swan neck system 6 is slidably connected by one group of sliding block 7 and rotor plate 42, and slides drive by one Dynamic device 5 is driven along rotor plate 42 to be slid back and forth.It is possible thereby to position of the swan neck system 6 on rotor plate 42 is conveniently adjusted, Pipe fitting 3 is set to be always positioned at during rotor plate 42 is rotated between clamping 82 and circle mould 81.
As shown in figure 4, swan neck system 6 includes bottom plate 61, curved membrane module 63 and spindle assemblies 62.
Spindle assemblies 62 have a main shaft 621.The top of main shaft 621 is installed with round mould 81.
Curved membrane module 63 is arranged on bottom plate 61 by main shaft 621.
Bottom plate 61 is further fixed on pattern component 64.
Pattern component 64 and a swing arm drive device 65 are fixedly mounted with bottom plate 61 respectively.
Curved membrane module 63 is fixedly mounted with main shaft 621, and main shaft 621 is rotated with bottom plate 61 and is connected.
Curved membrane module 63 is that axle is rotated with main shaft 621 in the presence of a swing arm drive device 65.
Curved membrane module 63 is installed with clamping 82, and pattern component 64 is provided with pattern 83.Circle mould 81 and the He of clamping 82 Pattern 83 is respectively arranged on the both sides of pipe fitting 3.
Pipe fitting 3 is clamped when clamping 82 is close to circle mould 81.
Curved membrane module 63 is in 65 times remote patterns 64 of swing arm drive device, effect of the pipe fitting 3 in circle mould 81 and pattern 83 Lower edge circle mould 81 is bent.
The structure of curved membrane module 63 is as shown in fig. 6, including swing arm 631, clamping slide rail 632 and clamping sliding block 633.
Wherein, swing arm 631 is fixedly connected with main shaft 621.Clamping slide rail 632 is arranged in swing arm 631.Clamping sliding block 633 Coordinate with clamping slide rail 632 and slide.
Clamping 82 is fixedly mounted on the side of clamping sliding block 633.
Clamping sliding block 633 is connected by a self-locking connecting rod mechanism 634 with a clamping drive device 635.
Clamping drive device 635 drives clamping sliding block 633 to be slid back and forth along clamping slide rail 632 by linkage 634, from And make folder 82 close or leave the circle mould 81 installed on main shaft 621.
The structure of pattern component 64 is as shown in fig. 7, comprises fixed block 641, pattern slide rail 642 and pattern sliding block 643.
Wherein, fixed block 641 is fixedly connected with bottom plate 61.
Pattern slide rail 642 is arranged on fixed block 641.
Pattern sliding block 643 coordinates with pattern slide rail 642 to be slided.
Pattern 83 is fixedly mounted on the side of pattern sliding block 643.
Pattern sliding block 643 is connected by a curved arm rod mechanism 644 with a pattern drive device 645.
Pattern drive device 645 drives pattern sliding block 643 to be slided back and forth along pattern slide rail 642 by curved arm rod mechanism 644 Move, so that the circle mould 81 that pattern 83 is installed on main shaft 621.
In the present embodiment, shut-off mechanism D is fixedly mounted with rotor plate 42, and with swan neck system 6 with rotor plate 42 along return Turn support 43 to be rotated.Thus the machined surface of shut-off mechanism D section and swan neck system 6 is basically identical, is bent in pipe fitting 3 It can be cut off after shaping close proximity to bending part, it is possible thereby to process shorter and smaller pipe fitting.
In other examples, shut-off mechanism D can also be fixedly mounted between feed mechanism B and slew gear C On board F.
Using the comprehensive long short tube integrated pipe bending machine of above technical scheme, by aligning mechanism, feed mechanism, cutting machine Structure, swan neck system and pipe end mechanism are incorporated on same board, not only enormously simplify structure, and coiled strip can be used straight Material is tapped into, the automaticity and processing efficiency and product qualification rate of equipment is drastically increased.Swan neck system is arranged on one On individual slew gear, it is possible thereby to carry out 360 degree of rotations along pipe fitting periphery, the stop of head can be avoided, it is possible thereby to realize Bending forming in any angle is carried out to pipe fitting, the configuration of pipe fitting brake forming is unrestricted.Moreover, the mistake processed in pipe fitting Cheng Zhong, because pipe fitting is not rotated, therefore can be cut in pipe fitting again after machining, can be not only used for plus The shorter pipe fitting of work, and can also be processed close to the part of pipe fitting tail end.
Above-described is only some embodiments of the present utility model.For the person of ordinary skill of the art, On the premise of the utility model creation design is not departed from, various modifications and improvements can be made, these belong to this practicality New protection domain.

Claims (10)

1. comprehensive long short tube integrated pipe bending machine, it is characterised in that including board and electronic box, cutting machine is provided with the board Structure and slew gear, the shut-off mechanism are used to cut the pipe fitting, and the slew gear is used to install swan neck system and drive The swan neck system is rotated in the pipe fitting periphery,
Wherein, the slew gear includes slewing equipment and the swan neck system on the slewing equipment, the revolution dress Put including fixed plate and rotor plate, the fixed plate is fixedly mounted with the board, the rotor plate passes through a revolving support It is connected with the fixed plate, rotor plate revolving support as described in a device for revolving and driving drives edge is rotated;
The swan neck system is arranged on the rotor plate, and is rotated with the rotor plate along the revolving support, described Swan neck system is used to carry out bending process to pipe fitting.
2. comprehensive long short tube integrated pipe bending machine according to claim 1, it is characterised in that the center of the revolving support With the center superposition of the pipe fitting.
3. comprehensive long short tube integrated pipe bending machine according to claim 2, it is characterised in that the swan neck system includes bottom Plate, curved membrane module and spindle assemblies, the curved membrane module are arranged on the bottom plate by the spindle assemblies, and the bottom plate is also Pattern component is fixed with, the curved membrane module is turned in the presence of a swing arm drive device using the spindle assemblies as axle It is dynamic.
4. comprehensive long short tube integrated pipe bending machine according to claim 3, it is characterised in that the pattern component and described Swing arm drive device is fixedly mounted with the bottom plate respectively, and the curved membrane module is fixedly mounted with the spindle assemblies, the master Shaft assembly is rotated with the bottom plate and is connected.
5. the comprehensive long short tube integrated pipe bending machine according to claim 3 or 4, it is characterised in that the spindle assemblies are consolidated Dingan County is equipped with circle mould, and the curved membrane module is installed with clamping, and the pattern component is provided with pattern, the round mould with it is described Clamping and the pattern are respectively arranged on the pipe fitting both sides;
The pipe fitting is clamped when the clamping is close to the round mould;
The curved membrane module is under the swing arm drive device driving during the remote pattern, and the pipe fitting is in the round mould and institute State and bent along the round mould in the presence of pattern.
6. the comprehensive long short tube integrated pipe bending machine according to claim 3 or 4, it is characterised in that the curved membrane module bag Swing arm, clamping slide rail and clamping sliding block are included, the swing arm is connected with the spindle assemblies, the clamping slide rail is arranged on the pendulum On arm, the clamping sliding block coordinates with the clamping slide rail to be slided, and the clamping sliding block side is installed with a clamping, institute State clamping sliding block by a linkage with a clamping drive device to be connected, the clamping drive device passes through the company Linkage drives the clamping sliding block to be slid back and forth along the clamping slide rail, so that the clamping is close or leaves the master The circle mould installed on shaft assembly.
7. the comprehensive long short tube integrated pipe bending machine according to claim 3 or 4, it is characterised in that the pattern component bag Fixed block, pattern slide rail and pattern sliding block are included, the fixed block is fixedly connected with the bottom plate, the pattern slide rail is arranged on institute State on fixed block, the pattern sliding block coordinates with the pattern slide rail to be slided, and the pattern sliding block side is installed with one Pattern, the pattern sliding block is connected by a curved arm rod mechanism with a pattern drive device, the pattern driving dress Put and drive the pattern sliding block to be slid back and forth along the pattern slide rail by the curved arm rod mechanism, so that the pattern is leaned on The circle mould installed on the near or remote spindle assemblies.
8. comprehensive long short tube integrated pipe bending machine according to claim 1, it is characterised in that the swan neck system passes through one Group sliding block is slidably connected with the rotor plate, and by one slides drive device and drive along the rotor plate and slide back and forth.
9. comprehensive long short tube integrated pipe bending machine according to claim 1, it is characterised in that the shut-off mechanism with it is described Rotor plate is fixedly mounted, and is rotated with the rotor plate along the revolving support.
10. comprehensive long short tube integrated pipe bending machine according to claim 1, it is characterised in that also installed on the board Have:
Aligning mechanism for carrying out alignment to the pipe fitting;
For clamping the pipe fitting and being sent to the feed mechanism of the shut-off mechanism;
And,
Pipe end mechanism for carrying out enlarging or necking processing to the pipe fitting head end.
CN201720006237.XU 2017-01-04 2017-01-04 Comprehensive long short tube integrated pipe bending machine Withdrawn - After Issue CN206373197U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720006237.XU CN206373197U (en) 2017-01-04 2017-01-04 Comprehensive long short tube integrated pipe bending machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720006237.XU CN206373197U (en) 2017-01-04 2017-01-04 Comprehensive long short tube integrated pipe bending machine

Publications (1)

Publication Number Publication Date
CN206373197U true CN206373197U (en) 2017-08-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720006237.XU Withdrawn - After Issue CN206373197U (en) 2017-01-04 2017-01-04 Comprehensive long short tube integrated pipe bending machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106541003A (en) * 2017-01-04 2017-03-29 中山精达特克机械有限公司 Comprehensive long short tube integrated pipe bending machine
CN117086156A (en) * 2023-10-18 2023-11-21 江苏麦合新材料科技有限公司 Titanium pipe bending machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106541003A (en) * 2017-01-04 2017-03-29 中山精达特克机械有限公司 Comprehensive long short tube integrated pipe bending machine
CN106541003B (en) * 2017-01-04 2018-03-16 中山精达特克机械有限公司 Comprehensive long short tube integrated pipe bending machine
CN117086156A (en) * 2023-10-18 2023-11-21 江苏麦合新材料科技有限公司 Titanium pipe bending machine
CN117086156B (en) * 2023-10-18 2023-12-29 江苏麦合新材料科技有限公司 Titanium pipe bending machine

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Granted publication date: 20170804

Effective date of abandoning: 20180316