CN206351487U - A kind of intelligent curing system of box beam - Google Patents
A kind of intelligent curing system of box beam Download PDFInfo
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- CN206351487U CN206351487U CN201720031760.8U CN201720031760U CN206351487U CN 206351487 U CN206351487 U CN 206351487U CN 201720031760 U CN201720031760 U CN 201720031760U CN 206351487 U CN206351487 U CN 206351487U
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- box beam
- curing system
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Abstract
The utility model discloses a kind of intelligent curing system of box beam, including computer, spray maintenance dolly and more than one humiture collection unit；The spray maintenance dolly includes moving trolley and the water storage box being arranged on moving trolley, water pump, spray sizing water pipe, GPS sensor, wireless data transceiver module and singlechip controller, level sensor is provided with water storage box, the water inlet of the water pump is connected with water storage box, the delivery port of the water pump is connected with spray sizing water pipe, and the spray sizing water pipe is provided with atomizer.The utility model employs whether Temperature and Humidity Control sprays maintenance, maintenance is more preferably reasonable, and with real-time automatic spray, vaporific water outlet, 24 hours uninterrupted, using water wisely, without manual intervention, maintenance quality is ensured, labour is reduced, improves maintenance work efficiency, cost-effective, high efficiency advantage.
Description
Technical field
The utility model is related to a kind of intelligent curing system of box beam.
Background technology
Box beam is one kind of science of bridge building central sill, and inside is hollow shape, and there are the edge of a wing, similar chest in top both sides, thus obtain
Name.Its species is divided into single case, many casees etc..In Reinforced Concrete Box Girder is as one of important feature in science of bridge building, according to coagulation
Soil pours mode and is divided into prefabricated case beam and cast-in-situ box girder.Wherein because prefabricated case beam can be prevented effectively from construction cross jamming, significantly
Project progress is improved, the duration is saved, therefore, it is used widely.
Box beam maintenance is one of critical process of Construction of Precast Box Beam, and the quality of maintenance is directly connected to the quality of beam processed,
Current maintenance means are to perceive Liang Chang beam strorage area states and according to state is obtained by staff, and box beam is manually sprinkled water
Maintenance, but the annual precast beam substantial amounts of beam making field, are manually conserved, and not only workload is big, lavishes labor on, cost
Height, and person sensitive's environment is also very inaccurate, it is impossible to ensure maintenance quality.
Utility model content
Technical problem to be solved in the utility model is to provide one kind and can guarantee that maintenance quality, using water wisely, work effect
Rate is high, the intelligent curing system of the box beam of high efficiency.
In order to solve the above-mentioned technical problem, the utility model is adopted the following technical scheme that：A kind of intelligent curing system of box beam,
Including computer, spray maintenance dolly and more than one humiture collection unit；
The spray maintenance dolly includes moving trolley and the water storage box being arranged on moving trolley, water pump, spray sizing water
Level sensor, the water pump are provided with pipe, GPS sensor, wireless data transceiver module and singlechip controller, water storage box
Water inlet be connected with water storage box, the delivery port of the water pump and spray sizing water pipe are connected, the spray sizing water pipe
It is provided with atomizer.
Further, in addition to the walking track of beam strorage area is arranged on, is walked for the spray maintenance dolly thereon.
Further, it is described to spray sizing water pipe including two vertical water pipes and two respectively towards the left and right sides of moving trolley
The overhanging water pipe stretched out, the top of the vertical water pipe is provided with atomizer, and the overhanging water pipe is provided with more than two mists
Change shower nozzle.
Further, the shape of the overhanging water pipe is corresponding to the shape of cross section of the side of box beam.
Further, the moving trolley is provided with generator and motor.
Further, the humiture collection unit includes digital temperature-humidity sensor, microprocessor and wireless telecommunications
Module；
Further, the humiture collection unit also includes router.
Further, in addition to network coordinator.
Further, the digital temperature-humidity sensor selects SHT11 digital temperature-humidity sensors.
Further, the microprocessor and wireless communication module select JN5121 microprocessor wireless communication modules.
The beneficial effects of the utility model are embodied in：
The utility model gathers the humiture information of Liang Chang beam strorage areas by humiture collection unit, small by spraying maintenance
Car completes the spray maintenance of beam, and computer plays a part of overall control and storage spray record.
The utility model employs whether Temperature and Humidity Control sprays maintenance, and it is more preferably reasonable to conserve, and with automatic spray in real time
Pouring, vaporific water outlet, 24 hours uninterrupted, using water wisely, without manual intervention, ensures maintenance quality, reduces labour, improves foster
Protect operating efficiency, cost-effective, high efficiency advantage；Maintenance record is formed while maintenance, has border to look into, greatly ensure that
Beam making field box beam maintenance quality, while also providing the means of production for beam information system management.
Brief description of the drawings
Fig. 1 is the principle schematic diagram of the humiture collection unit in the embodiment of the utility model one.
Fig. 2 is the principle schematic diagram of the embodiment of the utility model one.
Fig. 3 is the structural representation of spray maintenance dolly in the embodiment of the utility model one.
Fig. 4 is the structural representation on the other direction of spray maintenance dolly in the embodiment of the utility model one.
Fig. 5 is the use state figure of spray maintenance dolly in the embodiment of the utility model one.
In accompanying drawing the mark of each part for：11 moving trolleys, 111 control rooms, 112 control rooms door, 113 quick start buttons,
12 water storage boxes, 13 water pumps, 14 vertical water pipes, 15 overhanging water pipes, 16 generators, 17 atomizers, 10 spray maintenance dollies, 20 rows
Walk track, 30 box beams.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings：
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4.
The intelligent curing system of the box beam of the embodiment of the utility model one, including computer, spray conserve dolly and more than one
Humiture collection unit；
The spray maintenance dolly includes moving trolley 11 and the water storage box 12 being arranged on moving trolley, water pump 13, spray
Set in sizing water pipe, GPS sensor, wireless data transceiver module, single-chip microcomputer control, motor and generator 16, water storage box
There is level sensor, the water inlet of the water pump is connected with water storage box, delivery port and the spray sizing water pipe phase of the water pump
Connection, the spray sizing water pipe is provided with atomizer 17.
In the present embodiment, the humiture collection unit includes router R and by digital temperature-humidity sensor, Wei Chu
Manage the terminal device E of device and wireless communication module composition；
In the present embodiment, digital temperature-humidity sensor selects SHT11 digital temperature-humidity sensors；Microprocessor and nothing
Line communication module selects JN5121 microprocessor wireless communication modules, and SHT11 digital temperature-humidity sensors directly can pass through I2C
Bus is connected with JN5121 microprocessor wireless communication modules；
Illustrated in figure, humiture collection unit there are three, need the region monitored to place different respectively, form multiple spot temperature
Humidity collection system, each humiture collection unit is made up of a router R and two terminal device E.Terminal device E is responsible for
The collection of the warm and humid degrees of data in scene, the data collected are sent to router R, and router R is optimal logical according to routing algorithm selection
Believe path, convey data to network coordinator in a multi-hop fashion by other router R, network coordinator can pass through
Wifi wireless networks are transmitted directly to computer, and the upper computer software mode finally write in computer by using LabView is shown.
Certainly, also there are other equipment that can carry out humiture collection in the prior art, the utility model is not done especially
Limitation, as long as temperature and humidity data can be collected.
In the present embodiment, the spray sizing water pipe is including two vertical water pipes 14 and two respectively towards the left and right of moving trolley
The overhanging water pipe 15 that both sides are stretched out, the top of the vertical water pipe is provided with atomizer, the overhanging water pipe provided with two with
On atomizer.Referring to Fig. 5, vertical water pipe 14 passes through box beam 30, the upper surface of box beam can be sprayed, overhanging water pipe
15 can press close to the side of box beam, and the side of box beam is sprayed.The spray sizing water pipe of this structure, can make spray equal
Even, spraying effect is more preferable.
In the present embodiment, the overhanging water pipe is generally in inverted U-shaped.This shape is transversal with the side of the box beam of diagram
Face shape is corresponding, ensure that the side of box beam is all arrived by equably spray.
In the present embodiment, singlechip controller selects AT89C51 singlechip controllers, and wireless data transceiver module is used
NRF401 transceivers, level sensor, GPS sensor, wireless data transceiver module, generator, motor, water pump respectively with
AT89C51 singlechip controllers are connected, and moving trolley is single provided with control room 111, control room door 112 and quick start button 113
Piece machine controller is arranged in control room；Spray sizing water pipe, atomizer are made of steel stainless steel.
In the present embodiment, referring to Fig. 5, system also includes the walking track 20 for being arranged on beam strorage area, is supported for the spray
Shield dolly 10 is walked thereon, is moved easily.In specific implementation, walking track selects rail.
Application method：
1st, the ground that beam strorage area two is deposited in the middle of beam pedestal is handled, walking track is installed；
2nd, every walking track every 64 meters of distance install spray water supply pipeline, automatic watering apparatus (magnetic valve,
Proximity transducer, relay)；
3rd, humiture collection unit is laid in beam strorage area；
4th, computer is installed in control room, incoming beam strorage area beam number position completes initialization；
5th, spray sizing water pipe, the water tank water receiving pipe of assembling walking track, and being refueled to spray maintenance dolly generator；
6th, spray maintenance agv controller panel is opened, Initialize installation is carried out, and completes to spray the startup of maintenance dolly,
Trial operation spray maintenance dolly is added water and sprayed；
Points for attention：
Humiture collection unit is installed, notices that sensor and circuit avoid being transported and deposits beam equipment and roll；
Generator oil consumption is few, but to check spray maintenance dolly generating oil level sooner or later daily, and supplements full oil；
Speed setting out of shape is carried out to spray maintenance dolly, a setting is parked, it is to avoid spray maintenance dolly rests on fortune and deposited
On beam road；
Crossed on Yun Cunliang roads car it is remarkable when, it is to avoid the bad spray maintenance dolly of collision, it is preferably four-dimensional in spray maintenance dolly
Paste reflecting alarm sign.
In use, humiture collection unit is spaced real-time data collection and is sent to computer at regular intervals；Spray is supported
Shield dolly is spaced collection positional information and is sent to computer at regular intervals；Computer program judges that humiture reaches a certain setting
During value, the distance between humiture collection unit position and spray maintenance dolly position is calculated, by being wirelessly transferred hair
Move is sent to conserve dolly to spray, spray maintenance dolly is moved to specified location after receiving instruction, then starts water pump
Draw water, water enters spray sizing water pipe, sprays out in vaporific form finally by atomizer, waters in box beam, mist
The size of shape irrigates beam surface and is advisable to water, and can adjust water pump hydraulic pressure and be set, mist can be economized on effectively
Water, while also avoiding beam from issuing ponding；While watering, spray maintenance dolly can also walk, until the maintenance of full wafer beam is finished；
The beam number of spray maintenance dolly position, temperature, humidity, time form spray record under computer record, are stored on hard disk.
The system has real-time automatic spray, vaporific water outlet, and 24 hours are uninterrupted, using water wisely, without manual intervention, from
The advantages of dynamic record curing time parameter, high efficiency, beam making field box beam maintenance quality is greatly ensure that, while also believing for Liang Chang
Breathization management provides the means of production；It is less than a certain setting when spray maintenance dolly level sensor detects the water level in water storage box
Value when, will run at the filler pipe of provided with electromagnetic valve, when spray maintenance dolly reach tap at, i.e. proximity transducer sense
Should be to after signal, tap will be opened and added water, after water is higher than a certain setting waterline, and spray maintenance dolly, which leaves, to add water
Place, stops adding water；
The system gathers the humiture information of Liang Chang beam strorage areas cloth by humiture collection unit, by spraying maintenance dolly
The spray maintenance of beam is completed, computer plays a part of overall control and storage spray record.
It should be understood that example as described herein and embodiment are not limited to the utility model only for explanation, this
Art personnel can make various modifications or change according to it, all within spirit of the present utility model and principle, be made
Any modification, equivalent substitution and improvements etc., should be included within protection domain of the present utility model.
Claims (10)
1. a kind of intelligent curing system of box beam, it is characterised in that：Including computer, spray maintenance dolly and more than one humiture
Collecting unit；
It is described spray maintenance dolly include moving trolley and be arranged on moving trolley water storage box, water pump, spray sizing water pipe,
Level sensor is provided with GPS sensor, wireless data transceiver module and singlechip controller, water storage box, the water pump
Water inlet is connected with water storage box, and the delivery port of the water pump is connected with spray sizing water pipe, on the spray sizing water pipe
Provided with atomizer.
2. the intelligent curing system of box beam as claimed in claim 1, it is characterised in that：Also include the walking rail for being arranged on beam strorage area
Road, walks for the spray maintenance dolly thereon.
3. the intelligent curing system of box beam as claimed in claim 1 or 2, it is characterised in that：The spray sizing water pipe includes two
The vertical water pipe of root and two overhanging water pipes stretched out respectively towards the left and right sides of moving trolley, the top of the vertical water pipe is provided with mist
Change shower nozzle, the overhanging water pipe is provided with more than two atomizers.
4. the intelligent curing system of box beam as claimed in claim 3, it is characterised in that：The shape of the overhanging water pipe and box beam
The shape of cross section of side is corresponding.
5. the intelligent curing system of box beam as claimed in claim 1 or 2, it is characterised in that：The moving trolley is provided with generator
And motor.
6. the intelligent curing system of box beam as claimed in claim 1 or 2, it is characterised in that：The humiture collection unit includes
Digital temperature-humidity sensor, microprocessor and wireless communication module.
7. the intelligent curing system of box beam as claimed in claim 6, it is characterised in that：The humiture collection unit also includes road
By device.
8. the intelligent curing system of box beam as claimed in claim 1 or 2, it is characterised in that：Also include network coordinator.
9. the intelligent curing system of box beam as claimed in claim 6, it is characterised in that：The digital temperature-humidity sensor is selected
SHT11 digital temperature-humidity sensors.
10. the intelligent curing system of box beam as claimed in claim 6, it is characterised in that：The microprocessor and wireless telecommunications mould
Block selects JN5121 microprocessor wireless communication modules.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720031760.8U CN206351487U (en) | 2017-01-11 | 2017-01-11 | A kind of intelligent curing system of box beam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720031760.8U CN206351487U (en) | 2017-01-11 | 2017-01-11 | A kind of intelligent curing system of box beam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206351487U true CN206351487U (en) | 2017-07-25 |
Family
ID=59348309
Family Applications (1)
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| CN201720031760.8U Active CN206351487U (en) | 2017-01-11 | 2017-01-11 | A kind of intelligent curing system of box beam |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027099A (en) * | 2019-05-28 | 2019-07-19 | 中国水利水电第五工程局有限公司 | Concrete intelligence health promotion system |
| CN110281365A (en) * | 2019-07-19 | 2019-09-27 | 中铁六局集团有限公司 | A kind of prefabricated case beam automatic spray curing system |
| CN110480816A (en) * | 2019-08-20 | 2019-11-22 | 杭州钱江人防设备有限公司 | Reinforced concrete closed guard gate fan maintenance spray system and maintenance spraying method |
| CN111389612A (en) * | 2020-03-26 | 2020-07-10 | 陕西省交通建设集团公司 | Prefabricated modularization spray set for case roof beam |
| CN111391096A (en) * | 2020-03-26 | 2020-07-10 | 长安大学 | Control system of prefabricated box girder movable type spraying health-preserving equipment |
| CN111749238A (en) * | 2020-07-10 | 2020-10-09 | 河海大学 | 5G technology-based dam AGV trolley spray maintenance method |
| CN114800825A (en) * | 2022-06-08 | 2022-07-29 | 中铁四局集团第五工程有限公司 | Box girder spraying and curing device |
-
2017
- 2017-01-11 CN CN201720031760.8U patent/CN206351487U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110027099A (en) * | 2019-05-28 | 2019-07-19 | 中国水利水电第五工程局有限公司 | Concrete intelligence health promotion system |
| CN110281365A (en) * | 2019-07-19 | 2019-09-27 | 中铁六局集团有限公司 | A kind of prefabricated case beam automatic spray curing system |
| CN110480816A (en) * | 2019-08-20 | 2019-11-22 | 杭州钱江人防设备有限公司 | Reinforced concrete closed guard gate fan maintenance spray system and maintenance spraying method |
| CN111389612A (en) * | 2020-03-26 | 2020-07-10 | 陕西省交通建设集团公司 | Prefabricated modularization spray set for case roof beam |
| CN111391096A (en) * | 2020-03-26 | 2020-07-10 | 长安大学 | Control system of prefabricated box girder movable type spraying health-preserving equipment |
| CN111389612B (en) * | 2020-03-26 | 2023-10-17 | 陕西省交通建设集团公司 | Modularized spraying device for prefabricated box girder |
| CN111749238A (en) * | 2020-07-10 | 2020-10-09 | 河海大学 | 5G technology-based dam AGV trolley spray maintenance method |
| CN114800825A (en) * | 2022-06-08 | 2022-07-29 | 中铁四局集团第五工程有限公司 | Box girder spraying and curing device |
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