CN206351311U - A kind of robot automation welding control system device for grid plate weld - Google Patents
A kind of robot automation welding control system device for grid plate weld Download PDFInfo
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- CN206351311U CN206351311U CN201621283639.6U CN201621283639U CN206351311U CN 206351311 U CN206351311 U CN 206351311U CN 201621283639 U CN201621283639 U CN 201621283639U CN 206351311 U CN206351311 U CN 206351311U
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Abstract
The utility model discloses a kind of robot automation welding control system device for grid plate weld, including：Pedestal, mechanical arm, wrist joint, touch-screen and control device, wrist joint is provided with industrial camera and welding gun, mechanical arm is on pedestal, wrist joint is located at the end of mechanical arm, touch-screen is on the support frame of pedestal, mechanical arm, wrist joint, touch-screen and industrial camera are connected with control device, and electric cabinet is provided with control device.By being provided with touch-screen in robot in the utility model, the artificial signal message typing by Turbogrid plates, then Turbogrid plates are shot by industrial camera, then control device transfers the type information of Turbogrid plates according to the data of shooting from the Turbogrid plates database recorded, control device is welded according to the data message order welding controller transferred to Turbogrid plates, simply, conveniently, it realizes intelligentized production to whole process, effectively improves the quality of its welding.
Description
Technical field
The utility model belongs to Turbogrid plates welding field, more particularly to a kind of robot automatic welding for grid plate weld
Connect control device.
Background technology
Steel grating plate carbon dioxide is mainly used in the edge sealing work of steel grating plate, welds most enterprise all still
Welded by the way of human weld, the workload of work is very big, simultaneously as people is most of during welding
All it is to be welded by naked eyes, its quality welded is not sufficiently stable, because the controllability of people is poor, thus the quality welded is very
It is hard to keep consistent, because its pad is more intensive, the technical requirements for welder are higher, welding position and parameter matching
It is difficult to keep optimal, the problem of rosin joint, solder skip usually occur during welding, and the gas meeting that welding process is produced
There is certain injury to human body, thus human weld will turn into inevitable by replacement.
With the fast development of social economy, the rhythm that either life of people still works all constantly is being accelerated,
The production of enterprise is also in this way, most enterprise all progressively replaces artificial operation using the automation of machinery.In Turbogrid plates neck
Many enterprise can all be welded using robot at present in domain, and its cost is higher, due to steel grating plate welding operation excessively
It is cumbersome, and, it is not to strive the product custom-made to welding, and some techniques are difficult to complete or can not realized, and, current
Automatic welding control device is not perfect enough due to its technology, and it usually occurs that wrong weldering, solder skip etc. are asked during welding
Topic, it will the production of serious influence product, causes yields to decline, meanwhile, existing welding equipment is required for artificial mostly
Type to Turbogrid plates confirms, error in judgement can be thus caused because of artificial origin, and waste the substantial amounts of time.
Utility model content
Utility model purpose：In order to overcome the above not enough, the purpose of this utility model is to provide a kind of Turbogrid plates that are used for and welded
The robot automation welding control system device connect, its is simple in construction, reasonable in design, it is easy to produce, and automaticity is high, improves device weldering
The precision connect.
Technical scheme：To achieve these goals, the utility model provides a kind of robot for grid plate weld
Automation welding control system device, including：Pedestal, mechanical arm, wrist joint, touch-screen and control system, wherein, on described wrist joint
Provided with industrial camera and welding gun, described mechanical arm is on pedestal, and the wrist joint is located at the end of mechanical arm, the touch
Screen is on the support frame of pedestal, and the mechanical arm, wrist joint, touch-screen and industrial camera are connected with control system, institute
Electric cabinet is provided with the control system stated.
A kind of intelligent robot's automation welding control system device for grid plate weld described in the utility model, its
By being provided with touch-screen in robot, manually by the signal message typing of Turbogrid plates, then by industrial camera come to grid
Panel is shot, and then control system transfers Turbogrid plates according to the data of shooting from the Turbogrid plates database recorded
Type information, control system is welded according to the data message order welding controller transferred to Turbogrid plates, whole process
Simply, conveniently, it realizes intelligentized production, effectively improves the quality of its welding, the demand for allowing it to better meet production.
Mechanical arm described in the utility model is made up of multigroup mechanical axis, makees movable connection between each mechanical axis,
And, described mechanical arm is connected by rotary shaft with pedestal, allows mechanical arm to be actually needed realization rotation according to welding, from
And allow the need for it better meets welding job.
Provided with welding controller, camera control apparatus, execution control dress in control system described in the utility model
Put and central control system, provided with welding control module, camera control module, execution control mould in described central control system
Block and central controller, the two ends of described welding controller are connected with welding gun and welding control module respectively, the camera
Control device two ends are connected with industrial camera and camera control module respectively, and the execution control device two ends are respectively with performing dress
Put and perform control module connection, the welding controller, camera control apparatus and perform control device with central control
System is connected, and the welding control module, camera control module and execution control module are connected with central controller.
Central control system described in the utility model uses PLC control system, realizes intelligentized production.
Deposited in PLC control system described in the utility model provided with central processor CPU, program memory ROM, data
RAM, I/O mouthfuls of reservoir, data converter, timer conter, external interrupt and serial communication, and, in described PLC control system
Provided with the data storage cell for storing Turbogrid plates model, described program memory ROM, RAM, I/O mouthfuls of data storage,
Data converter, timer conter, external interrupt and serial communication are connected with central processor CPU, described camera control
Module is connected with data storage RAM input, and described data storage RAM output end is connected with data converter.
Welding controller described in the utility model includes welding tool setup, positioner, manipulator
With welding workpiece conveying device, described positioner is connected with welding gun and industrial camera, described welding tool setup, weldering
Connect operation machine and welding workpiece conveying device is connected with control system, and they are engaged with welding gun, can be to Turbogrid plates
Realize mobile well, realization preferably welding.
Industrial camera described in the utility model uses area array cameras or line-scan digital camera, and, before the industrial camera
Side is provided with filter and protective cover, and described protective cover is located at the outside of filter, and, the protective cover passes through connecting line and industrial phase
Machine is connected, and protective cover and industrial camera are connected by connecting line, and the problem of protective cover is easily lost is solved well.
Execution control device described in the utility model is made up of servomotor and pneumatic circuit, the pneumatic circuit by
Source of the gas, control valve and cylinder are constituted, and described servomotor and pneumatic circuit are connected with control system.
Above-mentioned technical proposal can be seen that the utility model and have the advantages that：
1st, a kind of intelligent robot's automation welding control system device for grid plate weld described in the utility model,
Its by robot be provided with touch-screen, manually by the signal message typing of Turbogrid plates, then by industrial camera come pair
Turbogrid plates are shot, and then control system transfers Turbogrid plates according to the data of shooting from the Turbogrid plates database recorded
Type information, control system welds according to the data message order welding controller transferred to Turbogrid plates, whole mistake
Simply, conveniently, it realizes intelligentized production to journey, effectively improves the quality of its welding, the need for allowing it to better meet production
Ask.
2nd, by being provided with touch-screen on welding controller in the utility model, the type information of Turbogrid plates is carried out
Typing, the database for allowing it to form a Turbogrid plates, after the completion of camera shooting, the central controller in control system will be right
Industrial camera shoot data analyzed, confirmation Turbogrid plates model, and required pad positional information, whole process
Simply, it is convenient；At the same time, staff can also realize the prison to the related data in whole welding process by touch-screen
Control, is easy to failure and the investigation of abnormal data, can effectively improve the efficiency and the quality of production of its production.
Brief description of the drawings
Fig. 1 is the structural representation of the robot automation welding control system device described in the utility model for grid plate weld
Figure；
Fig. 2 is the electrical connection schematic diagram of control system in the utility model；
In figure：Pedestal -1, mechanical arm -2, wrist joint -3, touch-screen -4, control system -5
Industrial camera -6, welding gun -7, welding control module -9, camera control module -10, execution control module -11, center
Controller -12.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the utility model is further elucidated.
Embodiment
A kind of robot automation welding control system device for grid plate weld described in the present embodiment, including：Pedestal
1st, mechanical arm 2, wrist joint 3, touch-screen 4 and control system 5；
The relation of above-mentioned each part is as follows：
Wherein, described wrist joint 3 is provided with industrial camera 6 and welding gun 7, and described mechanical arm 2 is on pedestal 1, institute
The end that wrist joint 3 is located at mechanical arm 2 is stated, the touch-screen 4 is on the support frame of pedestal 1, the mechanical arm 2, wrist joint
3rd, touch-screen 4 and industrial camera 6 are connected with control system 5, and electric cabinet is provided with described control system 5.
Mechanical arm 2 described in the present embodiment is made up of multigroup mechanical axis, makees movable connection between each mechanical axis,
And, described mechanical arm 2 is connected by rotary shaft with pedestal 1.
Provided with welding controller, camera control apparatus, execution control device in control system 5 described in the present embodiment
And central control system, in described control system provided with welding control module 9, camera control module 10, perform control module
11 and central controller 12, the two ends of described welding controller are connected with welding gun 7 and welding control module 9 respectively, described
Camera control apparatus two ends are connected with industrial camera 6 and camera control module 10 respectively, execution control device two ends difference
It is connected with performs device and execution control module 11, the welding controller, camera control apparatus and execution control device are equal
It is connected with control system, the welding control module 9, camera control module 10 and performs control module 11 and central controller
12 connections.
Central control system described in the present embodiment uses to be provided with PLC control system, described PLC control system
Central processor CPU, program memory ROM, RAM, I/O mouthfuls of data storage, data converter, timer conter, external interrupt
And serial communication, and, the data storage cell for being used for storing Turbogrid plates model is provided with described PLC control system, it is described
Program memory ROM, RAM, I/O mouthfuls of data storage, data converter, timer conter, external interrupt and serial communication are equal
It is connected with central processor CPU, described camera control module 10 is connected with data storage RAM input, described number
It is connected according to the output end of memory RAM with data converter.
Welding controller 10 described in the present embodiment includes welding tool setup, positioner, manipulator
With welding workpiece conveying device, described positioner is connected with welding gun 7 and industrial camera 6, described welding tool setup,
Manipulator and welding workpiece conveying device are connected with control system 14, and they are engaged with welding gun 7.
Industrial camera 6 described in the present embodiment uses area array cameras or line-scan digital camera, and, before the industrial camera 6
Side is provided with filter and protective cover, and described protective cover is located at the outside of filter, and, the protective cover passes through connecting line and industrial phase
Machine 6 is connected, and protective cover and industrial camera are connected by connecting line, and the problem of protective cover is easily lost is solved well.
Execution control device described in the present embodiment is made up of servomotor and pneumatic circuit, and the pneumatic circuit is by gas
Source, control valve and cylinder are constituted, and described servomotor and pneumatic circuit are connected with control system.
Described above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model principle is not departed from, some improvement can also be made, these improvement also should be regarded as
Protection domain of the present utility model.
Claims (8)
1. a kind of robot automation welding control system device for grid plate weld, it is characterised in that：Including：Pedestal（1）, machinery
Arm（2）, wrist joint（3）, touch-screen（4）And control system（5）, wherein, described wrist joint（3）It is provided with industrial camera（6）
And welding gun（7）, described mechanical arm（2）Located at pedestal（1）On, the wrist joint（3）Located at mechanical arm（2）End, it is described
Touch-screen（4）Located at pedestal（1）Support frame on, the mechanical arm（2）, wrist joint（3）, touch-screen（4）And industrial camera
（6）And control system（5）Connection, described control system（5）In be provided with electric cabinet.
2. the robot automation welding control system device according to claim 1 for grid plate weld, it is characterised in that：Institute
The mechanical arm stated（2）It is made up of multigroup mechanical axis, makees movable connection between each mechanical axis, and, described mechanical arm（2）It is logical
Cross rotary shaft and pedestal（1）Connection.
3. the robot automation welding control system device according to claim 1 for grid plate weld, it is characterised in that：Institute
It is described provided with welding controller, camera control apparatus, execution control device and central control system in the control system stated
Provided with welding control module in central control system（9）, camera control module（10）, perform control module（11）With central control
Device（12）, the two ends of described welding controller respectively with welding gun（7）With welding control module（9）Connection, the camera control
Device two ends processed respectively with industrial camera（6）And camera control module（10）Connection, the execution control device two ends respectively with
Performs device and execution control module（11）Connection, the welding controller, camera control apparatus and execution control device are equal
It is connected with control system, the welding control module（9）, camera control module（10）With execution control module（11）With center
Controller（12）Connection.
4. the robot automation welding control system device according to claim 3 for grid plate weld, it is characterised in that：Institute
The control system stated uses PLC control system.
5. the robot automation welding control system device according to claim 4 for grid plate weld, it is characterised in that：Institute
Central processor CPU, program memory ROM, RAM, I/O mouthfuls of data storage, data conversion are provided with the PLC control system stated
Device, timer conter, external interrupt and serial communication, and, being provided with described PLC control system is used to store Turbogrid plates model
Data storage cell, described program memory ROM, RAM, I/O mouthfuls of data storage, data converter, timer conter,
External interrupt and serial communication are connected with central processor CPU, described camera control module（10）With data storage RAM
Input connection, described data storage RAM output end is connected with data converter.
6. the robot automation welding control system device according to claim 1 for grid plate weld, it is characterised in that：Institute
The welding controller stated includes welding tool setup, positioner, manipulator and welding workpiece conveying device, described
Positioner and welding gun（7）And industrial camera（6）Connection, described welding tool setup, manipulator and Welder
Part conveying device is connected with control system, and they are and welding gun（7）It is engaged.
7. the robot automation welding control system device according to claim 1 for grid plate weld, it is characterised in that：Institute
State industrial camera（6）Using area array cameras or line-scan digital camera, and, the industrial camera（6）Front be provided with filter and protection
Cover, described protective cover is located at the outside of filter, and, the protective cover passes through connecting line and industrial camera（6）Connection.
8. the robot automation welding control system device according to claim 3 for grid plate weld, it is characterised in that：Institute
The execution control device stated is made up of servomotor and pneumatic circuit, and the pneumatic circuit is made up of source of the gas, control valve and cylinder,
Described servomotor and pneumatic circuit are connected with control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621283639.6U CN206351311U (en) | 2016-11-28 | 2016-11-28 | A kind of robot automation welding control system device for grid plate weld |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621283639.6U CN206351311U (en) | 2016-11-28 | 2016-11-28 | A kind of robot automation welding control system device for grid plate weld |
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| Publication Number | Publication Date |
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| CN206351311U true CN206351311U (en) | 2017-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621283639.6U Active CN206351311U (en) | 2016-11-28 | 2016-11-28 | A kind of robot automation welding control system device for grid plate weld |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109496173A (en) * | 2018-08-01 | 2019-03-19 | 深圳配天智能技术研究院有限公司 | Automatic welding device, clamping device people and automatic soldering method |
-
2016
- 2016-11-28 CN CN201621283639.6U patent/CN206351311U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109496173A (en) * | 2018-08-01 | 2019-03-19 | 深圳配天智能技术研究院有限公司 | Automatic welding device, clamping device people and automatic soldering method |
| CN109496173B (en) * | 2018-08-01 | 2021-01-08 | 深圳配天智能技术研究院有限公司 | Automatic welding equipment, clamping robot and automatic welding method |
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