CN206349892U - A kind of rotor winding machine - Google Patents
A kind of rotor winding machine Download PDFInfo
- Publication number
- CN206349892U CN206349892U CN201621496179.5U CN201621496179U CN206349892U CN 206349892 U CN206349892 U CN 206349892U CN 201621496179 U CN201621496179 U CN 201621496179U CN 206349892 U CN206349892 U CN 206349892U
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- guide rail
- rotor
- winding machine
- groove
- fixture
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- 238000004804 winding Methods 0.000 title claims abstract description 89
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 230000006698 induction Effects 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 33
- 238000009434 installation Methods 0.000 claims abstract description 22
- 238000007634 remodeling Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model provides a kind of rotor winding machine, belongs to coil winding machine technical field.The rotor winding machine loading efficiency that it solves existing monomer-type is low, and swing arm directly takes rotor to there is the technical problems such as potential safety hazard.The charging and discharging mechanism of this rotor winding machine includes horizontally disposed first guide rail and slides the rack being fixed on the first guide rail, the inner of first guide rail is located on main frame and close to indexable indexing mechanism, main frame is stretched out in the outer end of first guide rail, rack is provided with the fixed seat for being used for placing rotor, and the left and right sides of the outer end of the first guide rail is provided with the induction installation for the position for being used for the presence or absence of inductiopn rotor and rotor.The utility model reduces the workload of workman, improves the production efficiency of rotor winding machine.
Description
Technical field
The utility model belongs to winding technique field, is related to a kind of rotor winding machine.
Background technology
The rotor of motor generally comprises rotor core and rotor windings, and many manufacturers adopt when producing rotor core
Processed with high speed stamping lathe, then copper cash be wound on rotor core by special equipment and forms rotor windings,
The quality of rotor quality with rotor core crudy and rotor windings it is inseparable around line mass, currently on the market
Rotor windings are typically all to be processed by coil winding machine coiling.
And coil winding machine is divided into the coil winding machine of the fully automatic wire winding machine being connected on streamline and monomer-type, large-scale factory
Pipelining typically is used, their coil winding machine is general to complete the feeding to rotor and blanking by mechanical arm, can realize
Automated job, and the coil winding machine of monomer-type also typically uses manually to shift rotor in coil winding machine onto and realizes that coiling adds now
Work, operation is relatively complicated and inefficient, it is necessary to which workman remains focused on constantly, and disqualification rate is also higher；And if
Rotor is directly carried out by operation of feeding and discharging using mechanical arm like that also like streamline, because the coil winding machine of monomer-type is usually independent
Place, surrounding environment is more complicated, it is impossible to as track environment around can control incoherent personnel walk about or
Instrument is put, therefore is easy to cause mechanical arm damage, and practicality and security be high.
The content of the invention
The utility model for existing technology exist above mentioned problem there is provided a kind of rotor winding machine, the utility model
Technical problem to be solved is：How the loading and unloading efficiency and security of rotor winding machine is improved.
The purpose of this utility model can be realized by following technical proposal：
A kind of rotor winding machine, including main frame, indexable indexing mechanism, coil holder mechanism, manipulator and charging and discharging mechanism,
The indexable indexing mechanism, manipulator and charging and discharging mechanism are on the main frame, and the coil holder mechanism is located at described
Main frame side, the coil holder mechanism can supply copper wire indexable indexing mechanism, and the manipulator can be by rotor from institute
Charging and discharging mechanism is stated to be moved in indexable indexing mechanism or rotor is moved into charging and discharging mechanism from the indexable indexing mechanism
In, it is characterised in that the charging and discharging mechanism includes horizontally disposed first guide rail and slip is fixed on first guide rail
Rack, the inner of first guide rail is located on the main frame and close to the indexable indexing mechanism, described first
The main frame is stretched out in the outer end of guide rail, and the rack is provided with the fixed seat for being used for placing rotor, first guide rail
The left and right sides of outer end be provided with the induction installation of the position for being used for the presence or absence of inductiopn rotor and rotor.
Its operation principle is as follows：The inner of this rotor winding machine is close to one end of indexable indexing mechanism；This rotor winding
When machine is just started working, glove is placed on the outer end of the first guide rail, and induction installation first senses whether be placed with rotor on rack,
If not provided, rotor winding machine will not work；If rotor, whether coiling can be then sensed on the rotor, if
The rotor that coiling is completed, this rotor winding machine will not equally work；If the rotor of non-coiling, then start drive device and drive
Dynamic rack, makes the outer end of rack from the first guide rail be moved to the inner of the first guide rail, when rack is reached in the first guide rail
Behind end, corresponding electric signal can be produced, the rotor on rack is picked up and is placed into indexable indexing mechanism by robot work,
After rotor completes coiling in indexable indexing mechanism, the rotor that manipulator again completes coiling takes from indexable indexing mechanism
Go out, be reapposed on rack, the inner that now rack can be from the first guide rail under the driving of drive mechanism slides into first
The outer end of guide rail.
Then this rotor winding machine will be turned by manipulator again by existing rotor is transported in coil winding machine of charging and discharging mechanism
Son is placed into coil winding machine, and the design avoids manipulator and directly reached outside coil winding machine, and reduce that damaging occurs in manipulator can
Can property；The design of the first guide rail outer end induction installation avoids indexable indexing mechanism and dallied or in charging and discharging mechanism
Through completing the rotor coiling again of coiling, the security of this rotor winding machine is improved；And add after charging and discharging mechanism, workman
Rotor need to be only placed on rack, this rotor winding machine can just be automatically performed the coiling to rotor, and will wind line
Rotor is sent out again, and whole process workman need to only change to the rotor on rack, reduce the workload of workman,
Without the tight completion winding operation of moment spirit, the production efficiency of this rotor winding machine is improved.
In a kind of above-mentioned rotor winding machine, the fixed seat includes remodel stopping means, the 3rd guide rail and fixture,
The fixture has two, and the stopping means of remodeling is located at one end of the 3rd guide rail and detachably solid with the rack
Fixed, the 3rd guide rail is fixed on the rack, and the other end of the 3rd guide rail is provided with consolidating for being pushed closer to
Determine the pusher cylinder of part movement, described two fixtures are slidably fixed on the 3rd guide rail.Above-mentioned spacing dress of remodeling
The 3rd guide rail is arranged in close to one end of indexable indexing mechanism, the design can control the distance between two fixtures, make this
Rotor winding machine makes the applicability of this rotor winding machine higher according to the distance between two fixtures of different adjustment of rotor.
In a kind of above-mentioned rotor winding machine, described two fixtures are respectively the first fixture and the second fixture,
The upper surface of first fixture is provided with the first groove, and the section of first groove tapers into from top to bottom, and described the
The bottom of one groove and one end form fit of rotor, a side opening of first groove towards the second fixture；State second
The upper surface of fixture is provided with the second groove, and the section of second groove is tapered into from top to bottom, second groove
Bottom and the other end form fit of rotor, a side opening of second groove towards the first fixture.Above-mentioned section with
The length direction of guide rail is vertical, and the two ends of rotor are separately fixed at the first fixation by being designed to of the first groove and the second groove
On part and the second fixture, it is to avoid the movement of rotor in the horizontal, and the first fixture and the second fixture can be the 3
The design slided on guide rail can then realize positioning of the rotor on rail length direction, make the charging ＆ discharging machine of this rotor winding machine
Positioning of the structure to rotor is more accurate, facilitates manipulator to capture and place rotor, improves the efficiency of this rotor winding machine and steady
It is qualitative.
In a kind of above-mentioned rotor winding machine, the 3rd guide rail and first guide rail parallel, when the two ends of rotor
When being respectively placed in the first groove and the second groove, the axis of the rotor and first guide rail parallel.
In a kind of above-mentioned rotor winding machine, main frame is provided with the second guide rail with first guide rail parallel,
Second guide rail is provided with sliding block, and the sliding block is detachably fixed with the rack, and the main frame, which is provided with, to be used for
The drive device for driving the sliding block to be slided along the second guide rail.The drive device can be that motor can also be cylinder.
In a kind of above-mentioned rotor winding machine, the charging and discharging mechanism includes mounting bracket, first guide rail and second
Guide rail is both secured on the mounting bracket, and the both sides of the mounting bracket are equipped with the 4th guide rail with first guide rail parallel,
The induction installation can be slided on the 4th guide rail.The convenient tune of design that above-mentioned induction installation can be slided on the 4th guide rail
The position of induction installation is saved, this rotor winding machine is can adapt to the rotor of various models, the suitable of this rotor winding machine is improved
Ying Xing.
In a kind of above-mentioned rotor winding machine, the induction installation includes the first induction pieces and the second induction pieces, described
First induction pieces and the second induction pieces are relatively arranged on the both sides of first guide rail and slip is fixed on the 4th guide rail.
Above-mentioned first induction pieces be RF transmitter, the second induction pieces be infrared receiver, both coordinate be used for detect both it
Between the presence or absence of rotor and whether coiling.
In a kind of above-mentioned rotor winding machine, first induction pieces and the second induction pieces have multiple.Multiple first
Induction pieces and the second induction pieces can make detection of the induction installation to rotor condition more accurate, it is ensured that idle running is put up
When just start working, improve the operating efficiency and security of this rotor winding machine, it is to avoid occur idle running or repeat coiling.
Compared with prior art, advantage of the present utility model is as follows：
Then this rotor winding machine will be turned by manipulator again by existing rotor is transported in coil winding machine of charging and discharging mechanism
Son is placed into coil winding machine, and the design avoids manipulator and directly reached outside coil winding machine, and reduce that damaging occurs in manipulator can
Can property；The design of the first guide rail outer end induction installation avoids indexable indexing mechanism and dallied or in charging and discharging mechanism
Through completing the rotor coiling again of coiling, the security of this rotor winding machine is improved；And add after charging and discharging mechanism, workman
Rotor need to be only placed on rack, this rotor winding machine can just be automatically performed the coiling to rotor, and will wind line
Rotor is sent out again, and whole process workman need to only change to the rotor on rack, reduce the workload of workman,
Without the tight completion winding operation of moment spirit, the production efficiency of this rotor winding machine is improved.
Brief description of the drawings
Fig. 1 is the overall structure diagram of this rotor winding machine.
Fig. 2 is the structural representation of the charging and discharging mechanism of this rotor winding machine.
Fig. 3 is the structural representation of the rack of this rotor winding machine.
In figure, 1, main frame；2nd, indexable indexing mechanism；3rd, coil holder mechanism；4th, manipulator；5th, charging and discharging mechanism；6th,
One guide rail；7th, rack；9th, induction installation；10th, remodel stopping means；11st, the 3rd guide rail；12nd, fixture；121st, first fix
Part；122nd, the second fixture；123rd, the first groove；124th, the second groove；13rd, the second guide rail；14th, sliding block；15th, mounting bracket；16、
4th guide rail；17th, the first induction pieces；18th, the second induction pieces.
Embodiment
The following is specific embodiment of the utility model and with reference to accompanying drawing, further is made to the technical solution of the utility model
Description, but the utility model is not limited to these embodiments.
A kind of rotor winding machine as Figure 1-3, including main frame 1, indexable indexing mechanism 2, coil holder mechanism 3, machine
Tool hand 4 and charging and discharging mechanism 5, indexable indexing mechanism 2, manipulator 4 and charging and discharging mechanism 5 are on main frame 1, coil holder machine
Structure 3 is located at the side of main frame 1, and coil holder mechanism 3 can supply copper wire indexable indexing mechanism 2, manipulator 4 can by rotor from
Charging and discharging mechanism 5 is moved in indexable indexing mechanism 2 or is moved to rotor in charging and discharging mechanism 5 from indexable indexing mechanism 2,
Charging and discharging mechanism 5 includes horizontally disposed first guide rail 6 and slides the rack 7 being fixed on the first guide rail 6, the first guide rail 6
The inner be located on main frame 1 and close to indexable indexing mechanism 2, main frame 1, rack 7 are stretched out in the outer end of the first guide rail 6
Being provided with is used to placing the fixed seat of rotor, the left and right sides of the outer end of the first guide rail 6 be provided be used for the presence or absence of inductiopn rotor and
The induction installation 9 of the position of rotor.
Further, fixed seat includes remodel stopping means 10, the 3rd guide rail 11 and fixture 12, and fixture 12 has two
Individual, stopping means 10 of remodeling is detachably fixed located at one end of the 3rd guide rail 11 and with rack 7, and the 3rd guide rail 11, which is fixed on, to be put
In rack 7, the other end of the 3rd guide rail 11 is provided with the pusher cylinder that the fixture 12 that can be pushed closer to is moved, two fixations
Part 12 is slidably fixed on the 3rd guide rail 11.Above-mentioned stopping means 10 of remodeling is located at the 3rd guide rail 11 close to indexable dividing engine
One end of structure 2, the design can control the distance between two fixtures 12, make this rotor winding machine according to the not people having the same aspiration and interest of rotor
The distance between two fixtures 12 of section, make the applicability of this rotor winding machine higher.
Further, two fixtures 12 are respectively the first fixture 121 and the second fixture 122, the first fixture 121
Upper surface be provided with the first groove 123, the section of the first groove 123 tapers into from top to bottom, the bottom of the first groove 123 with
One end form fit of rotor, a side opening of first groove 123 towards the second fixture 122；State the upper of the second fixture 122
End face is provided with the second groove 124, and the section of the second groove 124 is tapered into from top to bottom, the bottom of the second groove 124 and rotor
Other end form fit, a side opening of second groove 124 towards the first fixture 121.Above-mentioned section and the length of guide rail
Spend that direction is vertical, the two ends of rotor are separately fixed at the first fixture by being designed to of the first groove 123 and the second groove 124
121 and second on fixture 122, it is to avoid the movement of rotor in the horizontal, and the first fixture 121 and the second fixture 122
The design that can be slided on the 3rd guide rail 11 can then realize positioning of the rotor on rail length direction, make this rotor winding
Positioning of the charging and discharging mechanism 5 of machine to rotor is more accurate, facilitates manipulator 4 to capture and place rotor, improve this rotor around
The efficiency and stability of line machine.
Further, the 3rd guide rail 11 is parallel with the first guide rail 6, when the two ends of rotor are respectively placed in the He of the first groove 123
When in the second groove 124, the axis of rotor is parallel with the first guide rail 6.
Further, main frame 1 is provided with second guide rail 13 parallel with the first guide rail 6, and the second guide rail 13 is provided with
Sliding block 14, sliding block 14 is detachably fixed with rack 7, and main frame 1, which is provided with, to be used to drive sliding block 14 to slide along the second guide rail 13
Dynamic drive device.
Further, charging and discharging mechanism 5 includes mounting bracket 15, and the first guide rail 6 and the second guide rail 13 are both secured to mounting bracket
On 15, the both sides of mounting bracket 15 are equipped with fourth guide rail 16 parallel with the first guide rail 6, and induction installation 9 can be in the 4th guide rail
Slided on 16.The position for the convenient regulation induction installation 9 of design that above-mentioned induction installation 9 can be slided on the 4th guide rail 16, makes
This rotor winding machine can adapt to the rotor of various models, improve the adaptability of this rotor winding machine.
Further, induction installation 9 includes the first induction pieces 17 and the second induction pieces 18, the first induction pieces 17 and the second sense
Answer that part 18 is relatively arranged on the both sides of the first guide rail 6 and slip is fixed on the 4th guide rail 16.Above-mentioned first induction pieces 17 are red
Outside line transmitter, the second induction pieces 18 are infrared receiver, and both, which coordinate, is used for detecting the presence or absence of rotor between the two and is
No coiling.
Further, the first induction pieces 17 and the second induction pieces 18 have multiple.Multiple first induction pieces 17 and second are felt
Answer part 18 that detection of the induction installation 9 to rotor condition can be made more accurate, it is ensured that to be that idle running just starts when putting up
Work, improves the operating efficiency and security of this rotor winding machine, it is to avoid occurs idle running or repeats coiling.
Its operation principle is as follows：The inner of this rotor winding machine is close to one end of indexable indexing mechanism 2；This rotor winding
When machine is just started working, rack 7 is placed in the outer end of the first guide rail 6, and whether induction installation 9 first senses is placed with rack 7
Rotor, if not provided, rotor winding machine will not work；If rotor, whether coiling can be then sensed on the rotor, such as
Fruit is the rotor that coiling is completed, and this rotor winding machine will not equally work；If the rotor of non-coiling, then start driving dress
Driving rack 7 is put, the outer end of rack 7 from the first guide rail 6 is moved to the inner of the first guide rail 6, when rack 7 reaches the
Behind the inner of one guide rail 6, corresponding electric signal can be produced, manipulator 4 is worked, and the rotor on rack 7 is picked up and is placed into indexing
In indexing mechanism 2, after rotor completes coiling in indexable indexing mechanism 2, the rotor that manipulator 4 again completes coiling is from indexing
Take out, be reapposed on rack 7 in indexing mechanism 2, now rack 7 can be under the driving of drive mechanism from the first guide rail
6 the inner slides into the outer end of the first guide rail 6.
This rotor winding machine then again will by manipulator 4 by existing rotor is transported in coil winding machine of charging and discharging mechanism 5
Rotor is placed into coil winding machine, and the design avoids manipulator 4 and directly reached outside coil winding machine, is reduced manipulator 4 and is damaged
Possibility；The design of the outer end induction installation 9 of first guide rail 6 avoids indexable indexing mechanism 2 and dallied in charging and discharging mechanism 5
Or to having completed the rotor coiling again of coiling, improve the security of this rotor winding machine；And add charging ＆ discharging machine
After structure 5, rotor need to be only placed on rack 7 by workman, and this rotor winding machine can just be automatically performed the coiling to rotor, and
The rotor for winding line is sent out again, whole process workman need to only change to the rotor on rack 7, reduce work
The workload of people, without the tight completion winding operation of moment spirit, improves the production efficiency of this rotor winding machine.
Specific embodiment described herein is only to the utility model spirit explanation for example.The utility model institute
Category those skilled in the art can make various modifications or supplement or using similar to described specific embodiment
Mode substitute, but without departing from spirit of the present utility model or surmount scope defined in appended claims.
Claims (8)
1. a kind of rotor winding machine, including main frame, indexable indexing mechanism, coil holder mechanism, manipulator and charging and discharging mechanism, institute
Indexable indexing mechanism, manipulator and charging and discharging mechanism are stated on the main frame, the coil holder mechanism is located at the master
Machine frame side, the coil holder mechanism can supply copper wire indexable indexing mechanism, and the manipulator can be by rotor from described
Charging and discharging mechanism is moved in indexable indexing mechanism or by rotor from the indexable indexing mechanism is moved to charging and discharging mechanism,
Characterized in that, the charging and discharging mechanism includes horizontally disposed first guide rail and slided to be fixed on putting on first guide rail
Rack, the inner of first guide rail is located on the main frame and close to the indexable indexing mechanism, first guide rail
Outer end stretch out the main frame, the rack is provided with the fixed seat for being used for placing rotor, first guide rail it is outer
The left and right sides at end is provided with the induction installation for the position for being used for the presence or absence of inductiopn rotor and rotor.
2. a kind of rotor winding machine according to claim 1, it is characterised in that the fixed seat includes spacing dress of remodeling
Put, the 3rd guide rail and fixture, the fixture has two, the stopping means of remodeling located at one end of the 3rd guide rail and
It is detachably fixed with the rack, the 3rd guide rail is fixed on the rack, on the other end of the 3rd guide rail
Pusher cylinder provided with the fixture movement that can be pushed closer to, described two fixtures, which are slidably fixed on the described 3rd, leads
On rail.
3. a kind of rotor winding machine according to claim 2, it is characterised in that described two fixtures are respectively first solid
Determine part and the second fixture, the upper surface of first fixture is provided with the first groove, the section of first groove is from upper past
Under taper into, the bottom of first groove and one end form fit of rotor, first groove is towards the second fixture
A side opening；The upper surface for stating the second fixture is provided with the second groove, and the section of second groove gradually becomes from top to bottom
It is small, the bottom of second groove and the other end form fit of rotor, second groove is towards the side of the first fixture
Opening.
4. a kind of rotor winding machine according to claim 3, it is characterised in that the 3rd guide rail and first guide rail
Parallel, when the two ends of rotor are respectively placed in the first groove and the second groove, the axis of the rotor is led with described first
Rail is parallel.
5. a kind of rotor winding machine according to claim 1 or 2 or 3 or 4, it is characterised in that main frame be provided with
Second guide rail of first guide rail parallel, second guide rail is provided with sliding block, and the sliding block and the rack are detachable
Fixed, the main frame, which is provided with, to be used to drive the drive device that the sliding block is slided along the second guide rail.
6. a kind of rotor winding machine according to claim 1 or 2 or 3 or 4, it is characterised in that the charging and discharging mechanism bag
Include mounting bracket, first guide rail and the second guide rail are both secured on the mounting bracket, the both sides of the mounting bracket be equipped with
4th guide rail of first guide rail parallel, the induction installation can be slided on the 4th guide rail.
7. a kind of rotor winding machine according to claim 6, it is characterised in that the induction installation includes the first induction pieces
With the second induction pieces, first induction pieces and the second induction pieces are relatively arranged on the both sides of first guide rail and slided and fix
On the 4th guide rail.
8. a kind of rotor winding machine according to claim 7, it is characterised in that first induction pieces and the second induction pieces
Have multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621496179.5U CN206349892U (en) | 2016-12-30 | 2016-12-30 | A kind of rotor winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621496179.5U CN206349892U (en) | 2016-12-30 | 2016-12-30 | A kind of rotor winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206349892U true CN206349892U (en) | 2017-07-21 |
Family
ID=59324091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621496179.5U Expired - Fee Related CN206349892U (en) | 2016-12-30 | 2016-12-30 | A kind of rotor winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206349892U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108321996A (en) * | 2018-03-09 | 2018-07-24 | 苏州润桐专利运营有限公司 | A kind of rotor coiling method |
| CN108336876A (en) * | 2018-03-09 | 2018-07-27 | 苏州润桐专利运营有限公司 | A kind of rotor coiling equipment |
-
2016
- 2016-12-30 CN CN201621496179.5U patent/CN206349892U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108321996A (en) * | 2018-03-09 | 2018-07-24 | 苏州润桐专利运营有限公司 | A kind of rotor coiling method |
| CN108336876A (en) * | 2018-03-09 | 2018-07-27 | 苏州润桐专利运营有限公司 | A kind of rotor coiling equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170721 |