CN206330506U - Synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine - Google Patents
Synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine Download PDFInfo
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- CN206330506U CN206330506U CN201621389774.9U CN201621389774U CN206330506U CN 206330506 U CN206330506 U CN 206330506U CN 201621389774 U CN201621389774 U CN 201621389774U CN 206330506 U CN206330506 U CN 206330506U
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- 238000001514 detection method Methods 0.000 claims abstract description 61
- 238000007689 inspection Methods 0.000 claims abstract description 14
- 238000012216 screening Methods 0.000 claims abstract description 6
- 238000012797 qualification Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 27
- 210000000078 claw Anatomy 0.000 claims description 25
- 230000009471 action Effects 0.000 claims description 21
- 239000000969 carrier Substances 0.000 claims description 21
- 230000003028 elevating effect Effects 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000004575 stone Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000013461 design Methods 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- 210000003739 neck Anatomy 0.000 description 3
- 230000002153 concerted effect Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model provides a kind of synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine, including：Sorting unit after self-action feeding device, detection means and detection；The feeding device is arranged on detection means front end so that workpiece is sent to detection means part through feeding device and carries out automatic detection, and the sorting unit is arranged on detection means rear end, screening is made a distinction for the qualification to the workpiece after inspection；The test stone of the utility model energy specification synchronizer gear sleeve class product spline, labor intensity is also reduced simultaneously, reduces inspection cost, and can realize automatic loading/unloading, automatic detection, automatic decision workpiece whether qualified simultaneously distinguishes processing, greatly improves production efficiency.
Description
Technical field
The invention belongs to be machined automatic detection field, more particularly, to a kind of quick detection synchronizer gear sleeve internal spline
Act on the detection lathe of space width minimum value.
Background technology
Current high-precise synchronization device tooth covers class product to control the effect space width minimum value of internal spline, in finished product packing
The process of one 100% excessively comprehensive go side spline plug gauge can be increased before.Comprehensive go side spline plug gauge is made in advance, will be treated
The workpiece level of inspection is placed on verifying bench, then hand-held to be vertically put into comprehensive go side feeler gauge head alignment pieces internal spline
Pass through.When workpiece size is in technical requirements lower limit, because operator's gimmick is with perceiving the difference existed, when manually operated pair
The operator having in same workpiece can feel tight and judge not pass through, and may judging of having passes through, and its standard can not be complete
It is complete unified.
The content of the invention
In view of this, the utility model is directed to a kind of comprehensive go side feeler gauge automatic detecting machine of synchronizer gear sleeve, with
The test stone of specification synchronizer gear sleeve class product spline, while also reducing labor intensity, reduces inspection cost, and can realize certainly
Dynamic loading and unloading, automatic detection, automatic decision workpiece whether qualified simultaneously distinguish processing, greatly improve production efficiency.
To reach above-mentioned purpose, what the technical solution of the utility model was realized in：
A kind of synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine, including：Self-action feeding device, inspection on lathe
The sorting unit surveyed after device and detection；
The feeding device is arranged on detection means front end so that workpiece is sent to detection means part through feeding device and entered
Row automatic detection, the sorting unit is arranged on detection means rear end；Made a distinction for the qualification to the workpiece after inspection
Screening；
The detection means includes：Manipulator mechanism, feeler gauge elevating mechanism and feeler gauge rotating mechanism；The mechanical mobile phone
Structure is provided with two, and one is used to from feeding slideway take workpiece to detection means, and linking automatic charging device and detection are filled
Put, another is used to take the workpiece after inspection at the sorting unit to inspection from detection means, the feeler gauge lift
Structure drives the feeler gauge structural member of detection to be moved up and down, and feeler gauge structural member is coordinated with workpiece position to be checked；The feeler gauge
Rotating mechanism drives feeler gauge structural member to rotate, and aids in feeler gauge elevating mechanism by feeler gauge structural member and work pieces mate；
Further, the automatic charging device includes：Feeding slideway, the feeding slideway is used to convey synchronization to be checked
Device tooth covers exemplar；
Further, the manipulator mechanism includes：For picking and placeing the first mechanical arm assembly of workpiece to be checked and for taking
Put the second mechanical arm assembly for having examined workpiece；First mechanical arm assembly and the second mechanical arm assembly be arranged on altogether one group it is parallel
Guide rail module on, carry out level slip；The guide rail module includes driving teeth portion and support sliding part, and driving teeth portion is existing
Technology, i.e., described guide rail module is the guide rail of prior art；The spacing of first mechanical arm assembly and the second mechanical arm assembly and treat
The pitch match of part and verifying attachment is examined, side-by-side parallel can make the first mechanical arm assembly and the second mechanical arm assembly to work to be checked
Part and workpiece is examined and realizes that synchronous circulating is picked and placeed；
Further, first mechanical arm assembly and/or the second mechanical arm assembly, including：Transported above and below control machinery hand
Dynamic lift cylinder, and for fixing the lift cylinder connecting seat of lift cylinder, and the manipulator group of lift cylinder is fixed in limitation
Part upper carriers plate, and mechanical arm assembly upper carriers plate both sides be used for support the manipulator lifting guide pillar that slides up and down, and
Fixed supported slab below the mechanical arm assembly of the fixation of manipulator lifting guide pillar end is arranged on, and is fixed on mechanical arm assembly
Being used for below the fixed supported slab of lower section drives the claw cylinder of manipulator claw, the acting surface half of the manipulator claw and workpiece
Round structure part is used to clamp synchronizer gear sleeve workpiece；Wherein, lift cylinder action can driving machinery hand component upper carriers plate,
Whole mechanical arm assembly is driven to realize the motion positions of above-below direction, opening and closing for claw can be achieved in the action of claw cylinder,
Complete the crawl and relieving of workpiece；
Further, the mechanical arm assembly upper carriers plate is limited in is fixed on manipulator lifting guide pillar by lock screw
On lock sleeve under, and between mechanical arm assembly upper carriers plate and manipulator lifting guide pillar be provided with the second slip cap, described second
Slip cap can be such that mechanical arm assembly upper carriers plate is freely slided up and down on manipulator lifting guide pillar；In the second slip cap lower end
Provided with spring, the other end of spring is connected with guide rod supports seat, and the guide rod supports seat internal cavity can accommodate manipulator lifting and lead
Bar, and guide rod supports seat is fixed in below mechanical arm assembly on fixed supported slab；
Further, the normality of the spring is compressive state, relative to mechanical arm assembly upper carriers plate inactive state,
The effect of the spring finally may be such that manipulator lifting guide pillar is moved downward, when manipulator lifting guide pillar moves to manipulator liter
Stop when dropping guide rod with lock sleeve locked position, integrally reach a kind of poised state；Now the pretightning force of spring less, can adjust
Its length realizes adjustment；When detecting workpiece, when manipulator claw is in resistance big by upward direction, the manipulator card
Claw assembly can overcome self gravitation and making a concerted effort that spring applies, and manipulator jaw components can be along manipulator lifting guide pillar direction one
Motion upwards is played, because the second slip cap that manipulator lifting guide pillar passes through, frictional resistance can be neglected, the resistance thing of spring
The very little first adjusted, now i.e. the downward power of lift cylinder only sub-fraction is acted on the feeler gauge of rotation, the stress of feeler gauge
A simply part for spring force, such manipulator claw is in lift cylinder downward actuation, after excessive by resistance, comprehensive
The result got up is exactly that manipulator claw can be parked in drag direction, does not continue to downward actuation, can thus avoid damaging
Workpiece, the decoration structure features simple design, low cost is practical；
Further, the feeler gauge elevating mechanism, including：Two guide post upper ends are fixed by two flange form hold-down supports
In Machine tool box body, guide post lower end will be locked through the preformed hole in fixed plate after fixed plate leveling；In fixed plate
Subordinate fixes at end a cylinder, and cylinder is affixed by connecting parts and two double cube plates, and double cube plate upper ends are affixed
There is frame plate, the frame plate both sides are arranged on the guide bar by the first slip cap；The connection parts include two pieces of connecting plates
And the single-point type force cell being clamped between connecting plate；The drive shaft end of the cylinder is fixed in the connecting plate of bottom；Realize
Cylinder is connected plate action, double cubes of plates actions of linkage, and then the platform frame plate of motor is rotated passes through the first slip cap
Moved up and down along guide post, up and down action of the feeler gauge elevating mechanism perpendicular to lathe is realized with this, the single-point type dynamometry is passed
Sensor is respectively with being vertically connected with after plate is connected, after energization, the loading force that measurable display frame plate is born；When institute's dynamometry is more than in advance
During setting value, signal can be sent and input to PLC input points to control the action of follow-up sorting pusher, the workpiece, which can be considered as, not to be conformed to
Lattice part is eventually fallen on unqualified part slideway；
Further, the feeler gauge rotating mechanism, including：Export the servomotor of power and be fixed between double cube plates
Be used for fix the motor fixed rack plate of servomotor, the output shaft of servomotor drives through the circular hole in the middle part of frame plate with feeler gauge
Dynamic main shaft connection, and it is connected with feeler gauge structural member connecting seat in feeler gauge drive shaft end；The feeler gauge drive shaft and feeler gauge
Structural member connecting seat is arranged in feeler gauge check-out console, and the feeler gauge check-out console is frame structure；The feeler gauge structural member connecting seat
Coordinate with synchronous gear sleeve inner ring and keyway, the tooth set inner ring and keyway of different model select the feeler gauge structure of different size detections
Part connecting seat；
Further, torque force limiting device is connected with the output end of servomotor, the other end of torque force limiting device is output
End；Described torque force limiting device one end is connected with main shaft, and the other end is connected with servomotor, after servomotor is powered under normal circumstances
Rotation, is rotated by torque force limiting device connection driving feeler gauge main shaft, when the resistance being subject in feeler gauge main shaft rotary course is more than one
During fixed (adjusting in advance) amount, torque force limiting device can realize the disconnection of upper and lower ends, the i.e. meeting of torque force limiting device lower end and motor
Main shaft rotates together, and top and bottom disconnect, it is impossible to drives feeler gauge main shaft to rotate, can thus avoid the rotary course of workpiece
In hinder tooth phenomenon；Torque force limiting device is device of the prior art, and a steel ball part is contained in lower bayonet slot under usual state, separately
A part is contained in neck so that be vertically connected with synchronous axial system, when resistance suffered by upper semiaxis exceedes preset range, steel ball meeting
Upward sliding departs from lower bayonet slot, and pushing block plays a role in promoting to steel ball, at this moment descends semiaxis that semiaxis can not be driven to move, Zhi Nengkong
Turn, upper semiaxis transfixion；
Further, between feeler gauge drive shaft and frame plate, also include：It is fixed on spindle carrier seat and use on frame plate
In the bearing part of support rotating, the feeler gauge drive shaft is limited in spindle carrier seat by shaft shoulder structure and deep groove ball bearing
It is interior, and can be rotated freely together using spindle carrier seat center as axle with the output end of torque force limiting device, feeler gauge driving
It is interference fit that main shaft, which runs through the lower end of main shaft supporting seat and deep groove ball bearing, and the main shaft support frame passes through clamping screw
It is locked on frame plate, finally realizes feeler gauge drive shaft perpendicular to Machine tool box body, i.e., perpendicular to frame plate and perpendicular to workpiece；
Further, the sorting unit includes detection piece sorting table, and pieces O.K. and unqualified part are promoted for screening
Pieces O.K. sorting material-pulling device, unqualified part sorting material-pulling device, and the pieces O.K. slideway for the workpiece after feed check
With unqualified part slideway, the pieces O.K. slideway and unqualified part slideway are parallel to each other, and pieces O.K. sorting material-pulling device with not
The traveling direction of action of pieces O.K. sorting material-pulling device is orthogonal, so effectively saves station and is taken up space；
Further, first slip cap and the second slip cap are flange form linear bearing, and model is chosen as
LMK16LUU linear bearing；
The specific course of work of utility model and principle：By workpiece it is disposable it is multiple pile up on feeding slideway, machine
Tool hand component is two groups arranged side by side, and in cyclic process, two groups of manipulators are acted simultaneously, realize feeding and the synchronous circulating work(of discharging
Can, manipulator can be moved in the end grabbing workpiece of feeding slideway on the surface of the feeler gauge of comprehensive go side, feeler gauge during detection
Position is raised to, feeler gauge rotates (at a slow speed), manipulator downward actuation, manipulator and feeler gauge coordinate completion detection process, what detection was finished
Workpiece can be moved on on check-out console to be sorted with the process of next grabbing workpiece after being captured by manipulator, and lathe was according to detecting
The workpiece is carried out automatic sorting judgement by the data feedback in journey, is moved on corresponding slideway；Pieces O.K. is by pieces O.K. point
Material-pulling device is selected, action workpiece can be moved on pieces O.K. slideway；Workpiece after detection is unqualified, and unqualified part sorting is pushed away
Expect device action, workpiece is moved on on unqualified part slideway.
With reference to above-mentioned, to reach the smooth of detection process, while the gouge workpiece in detection process is avoided, the utility model
Automatic detecting machine lathe the following aspects done mistake proofing processing with design：
1st, it is the teeth groove of the comprehensive feeler gauge spline transverse tooth thickness alignment pieces spline of realization, comprehensive feeler gauge structural member is contacted with workpiece
When need to be designed with an automatic function of rotating at a slow speed, to complete to tooth function；
2nd, during feeler gauge rotation driving, workpiece does not have to be decontroled on a robotic arm completely, to avoid power in rotary course excessive
And the phenomenon of spline tooth is hurt, lathe has a rotary torsion limiter means, when torsional resistance reaches a certain amount of, torsion limitation
Device device can be acted so that feeler gauge support shaft departs from drive shaft and remains stationary, with this ensure workpiece spline to be detected not by
Hurt；
3rd, when workpiece size is less than lower limit and can not be inserted in detection feeler gauge, manipulator is equally furnished with error prevention device to avoid
Contact tension hinders tooth, and judges whether workpiece is qualified by detecting the stress size of workpiece axial direction side.
Relative to prior art, automatic detecting machine described in the utility model has the advantage that：
The detection machine can unify the test stone of synchronizer gear sleeve keyway, while labor intensity is also reduced, reduction inspection
Test cost, and can realize automatic loading/unloading, automatic detection, automatic decision workpiece whether qualified simultaneously distinguishes processing, greatly carries
High production efficiency；
The reliability that the detection machine structure is examined automatically is high, and will not damage workpiece during automatic detection, and this reality
With new detection machine decoration structure features simple design, low cost is practical.
Brief description of the drawings
Constitute a part of accompanying drawing of the present utility model to be used for providing further understanding to of the present utility model, this practicality is new
The schematic description and description of type is used to explain the utility model, does not constitute to improper restriction of the present utility model.
In accompanying drawing：
Fig. 1 is the detection machine top view described in the utility model embodiment；
Fig. 2 is Fig. 1 K direction schematic diagrams；
Fig. 3 is the lifting platform component diagram described in the utility model embodiment；
Fig. 4 is the feeler gauge rotary drive assembly schematic diagram described in the utility model embodiment；
Fig. 5 is the mechanical arm assembly schematic diagram described in the utility model embodiment；
Fig. 6 is Fig. 5 right view；
Fig. 7 is the guide rail module schematic diagram described in the utility model embodiment；
Fig. 8 is the torque force limiting device schematic diagram described in the utility model embodiment；
Fig. 9 is the claw schematic diagram described in the utility model embodiment；
Figure 10 is the feeler gauge front view and side partial sectional view described in the utility model embodiment.
Description of reference numerals：
1- feeding slideways；2- feeler gauge monitor stations；The mechanical arm assemblies of 3- first；The mechanical arm assemblies of 4- second；5- detection pieces point
Channel selection；The unqualified part sorting material-pulling devices of 6-；7- pieces O.K.s sort material-pulling device；8- pieces O.K. slideways；The unqualified part slideways of 9-；
10- guide rail modules；11- connection parts；12- single-point type force cells；13- connecting plates；14- drive shafts；Double cubes of 15-
Plate；16- frame plates；The slip caps of 17- first；18- flange form hold-down supports；19- guide posts；20- fixed plates；21- lift cylinders；
22- feeler gauge drive shafts；23- motor fixed rack plates；24- feeler gauge structural member connecting seats；240- feeler gauges；25- servomotors；
26- torque force limiting devices；27- deep groove ball bearings；28- clamping screws；29- is spindle carrier seat；30- manipulator claws；31- claws
Cylinder；32- guide rod supports seat；33- springs；The slip caps of 34- second；35- lock sleeves；36- manipulator lift cylinders；37- machineries
Hand lifting guide pillar；38- lift cylinder connecting seats；39- mechanical arm assembly upper carriers plates；Fixed branch below 40- mechanical arm assemblies
Plate；A- is across plate；B- workpiece；The upper necks of 01-；02- pushing blocks；03- steel balls；04- lower bayonet slots.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the utility model can
To be mutually combined.
In description of the present utility model, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ",
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the utility model and simplifies description, rather than indicate
Or imply that the device or element of meaning must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that
For to limitation of the present utility model.In addition, term " first ", " second " etc. are only used for describing purpose, and it is not intended that indicating
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In description of the present utility model, unless separately
It is described, " multiple " are meant that two or more.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in description of the present utility model
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly
Connection；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected to by intermediary,
It can be the connection of two element internals.For the ordinary skill in the art, on being understood by concrete condition
State concrete meaning of the term in the utility model.
Describe the utility model in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
To reach above-mentioned purpose, what the technical solution of the utility model was realized in：
As depicted in figs. 1 and 2, a kind of synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine, including：Self-action feeding
Sorting unit after device, detection means and detection；The feeding device is arranged on detection means front end so that workpiece B is passed through
Feeding device is sent to detection means part and carries out automatic detection, and the sorting unit is arranged on detection means rear end；For right
The qualification of workpiece after inspection makes a distinction screening；
The automatic charging device includes：Feeding slideway 1, the feeding slideway 1 is used to convey synchronizer gear sleeve to be checked
Exemplar；
The detection means includes：Manipulator mechanism, feeler gauge elevating mechanism and feeler gauge rotating mechanism；
As illustrated in fig. 1 and 2, the manipulator mechanism includes：For picking and placeing the first mechanical arm assembly 3 of workpiece to be checked and using
In picking and placeing the second mechanical arm assembly 4 for having examined workpiece；The mechanical arm assembly 4 of first mechanical arm assembly 3 and second is arranged on altogether
On one group of parallel guide rail module 10, level slip is carried out；The guide rail module 10 includes driving teeth portion and support sliding part, figure
8 show driving teeth portion of the prior art, i.e., described guide rail module 10 is the guide rail of prior art；First mechanical arm assembly 3
With the spacing and the pitch match of part to be checked and verifying attachment, side-by-side parallel of the second mechanical arm assembly 4, the first manipulator group can be made
The mechanical arm assembly 4 of part 3 and second is to workpiece to be checked and has examined workpiece and realizes that synchronous circulating is picked and placeed；
As it can be seen in figures 5 and 6, the mechanical arm assembly 4 of the first mechanical arm assembly 3 and/or second, including：Control machinery hand
The lift cylinder 36 of up and down motion, and for fixing the lift cylinder connecting seat 38 of lift cylinder, and the fixed lift cylinder of limitation
36 mechanical arm assembly upper carriers plate 39, and the both sides of mechanical arm assembly upper carriers plate 39 be used for support the machine that slides up and down
Tool hand lifting guide pillar 37, and it is arranged on fixed supported slab below the mechanical arm assembly of the fixation of the end of manipulator lifting guide pillar 37
40, and it is fixed on the claw cylinder 31 for being used to drive manipulator claw 30 of the lower section of fixed supported slab 40 below mechanical arm assembly, institute
It is semicircular structure to state the acting surface that manipulator claw 30 contacts with workpiece, for clamping synchronizer gear sleeve workpiece B, such as Fig. 9 institutes
Show；Wherein, the action of lift cylinder 36 can driving machinery hand component upper carriers plate 39, drive above and below whole mechanical arm assembly realizes
Opening and closing for claw can be achieved in the motion positions in direction, the action of claw cylinder 31, completes the crawl and relieving of workpiece；
Further, the mechanical arm assembly upper carriers plate 39 be limited in by lock screw be fixed on manipulator lifting lead
The second slip cap is provided with lock sleeve 35 on bar 37, and between mechanical arm assembly upper carriers plate 39 and manipulator lifting guide pillar 37
34, second slip cap 34 can make mechanical arm assembly upper carriers plate 39 be glided on manipulator lifting guide pillar 37 in freedom
It is dynamic；Spring 33 is provided with the lower end of the second slip cap 34, the other end of spring 33 is connected with guide rod supports seat 32, the guide rod supports
32 internal cavities of seat can accommodate manipulator lifting guide pillar 37, and guide rod supports seat 32 is fixed in fixed supported slab 40 below mechanical arm assembly
On；
The normality of the spring 33 is compressive state, described relative to the inactive state of mechanical arm assembly upper carriers plate 39
The final effect of spring 33 may be such that the bar of manipulator lifting guide pillar 37 is moved downward, when manipulator lifting guide pillar 37 moves to machinery
Stop when hand lifting guide pillar 37 is with 35 locked position of lock sleeve, integrally reach a kind of poised state；The now pretightning force of spring 33
Less, adjustable its length realizes adjustment；When detecting workpiece, when manipulator claw 30 is by the big resistance of upward direction
When, the manipulator jaw components can overcome self gravitation and making a concerted effort that spring 33 applies, and manipulator jaw components can be along machine
The direction of tool hand lifting guide pillar 37 is moved upwardly together, because the second slip cap 34 that manipulator lifting guide pillar 37 passes through, friction resistance
Power can be neglected, the very little that the resistance of spring is adjusted in advance, and now the i.e. downward power of lift cylinder only has sub-fraction effect
On the feeler gauge of rotation, the stress of feeler gauge is a part for spring force, and such manipulator claw is dynamic downwards in lift cylinder 36
When making, after excessive by resistance, the result integrated is exactly that manipulator claw can be parked in drag direction, is not continued to
Downward actuation, can thus avoid workpiece of damaging, and the decoration structure features simple design, low cost is practical；
As shown in figure 3, the feeler gauge elevating mechanism, including：Two upper ends of guide post 19 are by two flange form hold-down supports
18 are fixed in Machine tool box body, and the lower end of guide post 19 is solid by being locked after the leveling of fixed plate 20 through the preformed hole in fixed plate 20
It is fixed；Lift cylinder 21 in 3 in figure is fixed on the middle part lower end of fixed plate 20, and lift cylinder 21 is by connecting parts 11 and two
Double cubes of plates 15 are affixed, and double upper ends of cube plate 15 are connected with frame plate 16, and the both sides of frame plate 16 pass through the first slip cap 17
It is set on guide post 19；The connection parts 11 include two pieces of connecting plates 13 and the single-point type being clamped between connecting plate 13 is surveyed
Force snesor 12；The end of drive shaft 14 of the lift cylinder 21 is fixed in the connecting plate 13 of bottom；Realize that lift cylinder 21 links
Connecting plate 13 is acted, and the double cube plates 15 of linkage are acted, and then the platform frame plate 16 of motor is rotated passes through the first slip cap 17
Moved up and down along guide post 19, up and down action of the feeler gauge elevating mechanism perpendicular to lathe, the single-point type dynamometry are realized with this
Sensor 12 is respectively with being vertically connected with after plate is connected, after energization, the loading force that measurable display frame plate 16 is born；When institute, dynamometry is big
When value is previously set, signal can be sent and input to PLC input points to control the action of follow-up sorting pusher, the workpiece can be regarded
Eventually fallen in for unqualified part on unqualified part slideway 9；
As shown in Figures 3 and 4, the feeler gauge rotating mechanism, including：Export the servomotor 25 of power and be fixed on double cubes
Being used between plate 15 fixes the motor fixed rack plate 23 of servomotor 25, and torsion is connected with the output end of servomotor 25
Limiter 26, the other end output shaft of torque force limiting device 26 is connected through the circular hole at the middle part of frame plate 16 with feeler gauge drive shaft 22,
And it is connected with feeler gauge structural member connecting seat 24 in the end of feeler gauge drive shaft 22；The feeler gauge drive shaft 22 and feeler gauge structural member
Connecting seat 24 is arranged in feeler gauge check-out console 2, and the feeler gauge check-out console 2 is frame structure；The feeler gauge structural member connecting seat 24
On be arranged with feeler gauge 240, as shown in Figure 10, and feeler gauge 240 and synchronous gear sleeve inner ring and keyway coordinate, in the tooth set of different model
Circle and keyway select the feeler gauge 240 of different size detections；
As shown in figure 4, between feeler gauge drive shaft 22 and frame plate 6, also including：It is fixed on the spindle carrier on frame plate 16
Seat 29 and the bearing part for support rotating, the feeler gauge drive shaft 22 are limited in by shaft shoulder structure and deep groove ball bearing 27
In spindle carrier seat 29, and it can be carried out certainly as axle using spindle carrier 29 centers of seat together with the output end of torque force limiting device 26
By rotating, it is to be interference fitted that feeler gauge drive shaft 22, which runs through the lower end of main shaft supporting seat 29 and deep groove ball bearing 27, and described
Main shaft support frame 29 is locked on frame plate 16 by clamping screw 28, finally realizes feeler gauge drive shaft 22 perpendicular to lathe
Casing, i.e., perpendicular to frame plate 16 and perpendicular to workpiece B；
Described one end of torque force limiting device 26 is connected with main shaft, and the other end is connected with servomotor, under normal circumstances servo electricity
Machine rotates after being powered, and is rotated by torque force limiting device connection driving feeler gauge main shaft, when the resistance being subject in feeler gauge main shaft rotary course
When power exceedes certain (adjusting in advance) amount, torque force limiting device can realize the disconnection of upper and lower ends.That is torque force limiting device lower end
It can be rotated together with electric machine main shaft, top and bottom disconnect, it is impossible to drive feeler gauge main shaft to rotate.Workpiece can thus be avoided
Hinder tooth phenomenon in rotary course；Torque force limiting device 26 is device of the prior art, as shown in figure 8, steel ball generally under state
03 part is contained in lower bayonet slot 04, and another part is contained in neck 01 so that be vertically connected with synchronous axial system, when upper semiaxis institute
When being exceeded preset range by resistance, steel ball meeting upward sliding departs from lower bayonet slot, and pushing block 02 plays a role in promoting to steel ball, and this is at present
Semiaxis can not drive semiaxis to move, and can only dally, upper semiaxis transfixion；
The sorting unit includes detection piece sorting table 5, and the pieces O.K. point of pieces O.K. and unqualified part is promoted for screening
Select material-pulling device 7, unqualified part sorting material-pulling device 6, and pieces O.K. slideway 8 for the workpiece after feed check and do not conform to
Lattice part slideway 9, the pieces O.K. slideway 8 and unqualified part slideway 9 are parallel to each other, and pieces O.K. sorts material-pulling device 7 with not conforming to
The traveling direction of action of lattice part sorting material-pulling device 6 is orthogonal, so effectively saves station and is taken up space；
The slip cap 34 of first slip cap 17 and second is flange form linear bearing, and model is chosen as LMK16LUU line
Property bearing；
The specific course of work of utility model and principle：By workpiece it is disposable it is multiple pile up on feeding slideway, machine
Tool hand component is two groups arranged side by side, and in cyclic process, two groups of manipulators are acted simultaneously, realize feeding and the synchronous circulating work(of discharging
Can, manipulator can be moved in the end grabbing workpiece of feeding slideway on the surface of the feeler gauge of comprehensive go side, feeler gauge during detection
Position is raised to, feeler gauge rotates (at a slow speed), manipulator downward actuation, manipulator and feeler gauge coordinate completion detection process, what detection was finished
Workpiece can be moved on on check-out console to be sorted with the process of next grabbing workpiece after being captured by manipulator, and lathe was according to detecting
The workpiece is carried out automatic sorting judgement by the data feedback in journey, is moved on corresponding slideway；Pieces O.K. is by pieces O.K. point
Material-pulling device is selected, action workpiece can be moved on pieces O.K. slideway；Workpiece after detection is unqualified, and unqualified part sorting is pushed away
Expect device action, workpiece is moved on on unqualified part slideway.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modifications, equivalent substitutions and improvements made etc. should be included in the utility model
Protection domain within.
Claims (10)
1. a kind of synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine, it is characterised in that：Including：On self-action on lathe
Expect the sorting unit after device, detection means and detection；
The feeding device is arranged on detection means front end, and workpiece is sent at detection means through feeding device and detected,
The sorting unit is arranged on detection means rear end, distinguishes and screens for the qualification to the workpiece after inspection；Wherein, the inspection
Surveying device includes：Manipulator mechanism, feeler gauge elevating mechanism and feeler gauge rotating mechanism；The manipulator mechanism is two, one
For workpiece to be taken to detection means from feeding slideway, linking automatic charging device and detection means, another is used for will
Workpiece after inspection is taken from detection means at the sorting unit to inspection；The feeler gauge elevating mechanism drives the plug of detection
Rule structural member is moved up and down, and feeler gauge structural member is coordinated with workpiece position to be checked；The feeler gauge rotating mechanism drives feeler gauge
Structural member is rotated, and aids in feeler gauge elevating mechanism by feeler gauge structural member and work pieces mate.
2. feeler gauge automatic detecting machine according to claim 1, it is characterised in that：The feeding device includes feeding slideway
(1), the feeding slideway (1) is used to convey synchronizer gear sleeve exemplar to be checked；
The manipulator mechanism includes：For picking and placeing the first mechanical arm assembly (3) of workpiece to be checked and having examined workpiece for picking and placeing
The second mechanical arm assembly (4)；First mechanical arm assembly (3) and the second mechanical arm assembly (4) be arranged on altogether one group it is parallel
Guide rail module (10) on, carry out level slip；The guide rail module (10) includes driving teeth portion and support sliding part；First machine
The pitch match of the spacing and part to be checked and verifying attachment of tool hand component (3) and the second mechanical arm assembly (4), side-by-side parallel, energy
Make the first mechanical arm assembly (3) and the second mechanical arm assembly (4) to workpiece to be checked and examined workpiece and realize that synchronous circulating is picked and placeed.
3. feeler gauge automatic detecting machine according to claim 2, it is characterised in that：First mechanical arm assembly (3) or
Two mechanical arm assemblies (4), including：The lift cylinder (36) that control machinery hand moves up and down, and for fixing lift cylinder (36)
Lift cylinder connecting seat (38), and the fixed lift cylinder (36) of limitation mechanical arm assembly upper carriers plate (39), and machinery
The manipulator lifting guide pillar (37) slided up and down for support of hand component upper carriers plate (39) both sides, and it is arranged on manipulator
Fixed supported slab (40) below the mechanical arm assembly of the fixation of lifting guide pillar (37) end, and be fixed on below mechanical arm assembly
Being used for below fixed supported slab (40) drives the claw cylinder (31) of manipulator claw (30), manipulator claw (30) effect
The semi-circular structural member in face is used to clamp synchronizer gear sleeve workpiece (B)；Wherein, lift cylinder (36) action can driving machinery hand component
Upper carriers plate (39), drives whole mechanical arm assembly to realize the motion positions of above-below direction, claw cylinder (31) action can be real
Opening and closing for existing claw, completes the crawl and relieving of workpiece.
4. feeler gauge automatic detecting machine according to claim 3, it is characterised in that：The mechanical arm assembly upper carriers plate
(39) it is limited in and is fixed on by lock screw under the lock sleeve (35) on manipulator lifting guide pillar (37), and above mechanical arm assembly
The second slip cap (34) is provided between carrier frame plate (39) and manipulator lifting guide pillar (37), second slip cap (34) can make machinery
Hand component upper carriers plate (39) is freely slided up and down on manipulator lifting guide pillar (37)；Set in the second slip cap (34) lower end
There is spring (33), the other end of spring (33) is connected with guide rod supports seat (32), and described guide rod supports seat (32) internal cavity can hold
Receive manipulator lifting guide pillar (37), and guide rod supports seat (32) is fixed in below mechanical arm assembly on fixed supported slab (40).
5. feeler gauge automatic detecting machine according to claim 4, it is characterised in that：The normality of the spring (33) is compression shape
State, relative to mechanical arm assembly upper carriers plate (39) inactive state, the spring (33) causes manipulator lifting guide pillar (37)
Bar is moved downward, when manipulator lifting guide pillar (37) moves to manipulator lifting guide pillar (37) with lock sleeve (35) locked position
Stop, integrally reaching a kind of poised state；Now the pretightning force of spring (33) is realized by adjusting its length.
6. feeler gauge automatic detecting machine according to claim 1, it is characterised in that：The feeler gauge elevating mechanism, including：Two
Guide post (19) upper end is fixed in Machine tool box body by two flange form hold-down supports (18), and guide post (19) lower end, which is passed through, to be fixed
Preformed hole on plate (20), will be locked after fixed plate (20) leveling, is fixed on lower end in the middle part of fixed plate (20) and is fixed with liter
Sending down abnormally ascending cylinder (21), lift cylinder (21) is fixed on two double cube plates (15) by connecting parts (11), described double cubes
Plate (15) upper end is connected with frame plate (16), and frame plate (16) both sides are set in guide post (19) by the first slip cap (17)
On；The connection parts (11) include two pieces of connecting plates (13) and the single-point type force cell being clamped between connecting plate (13)
(12)；Drive shaft (14) end of the lift cylinder (21) is fixed in the connecting plate (13) of bottom；Lift cylinder (21) linkage connects
Fishplate bar (13) is acted, double cube plates (15) actions of linkage, and then the platform frame plate (16) of motor is rotated passes through first and slide
Cover (17) to move up and down along guide post (19), realize up and down action of the feeler gauge elevating mechanism perpendicular to lathe, the single-point type
Force cell (12) with being vertically connected with after plate is connected, after energization, can measure the loading force that display frame plate (16) is born respectively.
7. feeler gauge automatic detecting machine according to claim 1, it is characterised in that：The feeler gauge rotating mechanism, including：Output
The servomotor (25) of power and the motor for being used to fix servomotor (25) being fixed between double cube plates (15) fix branch
Frame plate (23), the output shaft of servomotor (25) is connected through the circular hole in the middle part of frame plate (16) with feeler gauge drive shaft (22), and
Feeler gauge structural member connecting seat (24) is connected with feeler gauge drive shaft (22) end；The feeler gauge drive shaft (22) and feeler gauge knot
Component connecting seat (24) is arranged in feeler gauge check-out console (2), and the feeler gauge check-out console (2) is frame structure；The feeler gauge structure
Feeler gauge (240) is arranged with part connecting seat (24), and feeler gauge coordinates with synchronous gear sleeve inner ring and keyway, in the tooth set of different model
Circle and keyway select the feeler gauge (240) of different size detections.
8. feeler gauge automatic detecting machine according to claim 7, it is characterised in that：Connected in the output end of servomotor (25)
There is torque force limiting device (26), the other end of torque force limiting device (26) is output end；Described torque force limiting device (26) one end and main shaft
It is connected, the other end is connected with servomotor (25), and torque force limiting device (26) realizes the disconnection of upper and lower ends.
9. the feeler gauge automatic detecting machine according to claim 7 or 8, it is characterised in that：In feeler gauge drive shaft (22) and frame
Between plate (6), also include：The spindle carrier seat (29) on frame plate (16) and the bearing part for support rotating are fixed on, it is described
Feeler gauge drive shaft (22) is limited in spindle carrier seat (29) by shaft shoulder structure and deep groove ball bearing (27), and can be with
The output end of torque force limiting device (26) is rotated freely using spindle carrier seat (29) center as axle together, feeler gauge drive shaft
(22) lower end and deep groove ball bearing (27) for running through main shaft supporting seat (29) are to be interference fitted, and the main shaft support frame (29)
It is locked by clamping screw (28) on frame plate (16), realizes feeler gauge drive shaft (22) perpendicular to Machine tool box body.
10. feeler gauge automatic detecting machine according to claim 1, it is characterised in that：The sorting unit includes detection piece point
Channel selection (5), pieces O.K. sorting material-pulling device (7), the unqualified part sorting pusher of pieces O.K. and unqualified part are promoted for screening
Device (6), and pieces O.K. slideway (8) and unqualified part slideway (9) for the workpiece after feed check, the pieces O.K. are slided
Road (8) and unqualified part slideway (9) are parallel to each other, and pieces O.K. sorting material-pulling device (7) sorts material-pulling device with unqualified part
(6) traveling direction of action is orthogonal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621389774.9U CN206330506U (en) | 2016-12-14 | 2016-12-14 | Synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621389774.9U CN206330506U (en) | 2016-12-14 | 2016-12-14 | Synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206330506U true CN206330506U (en) | 2017-07-14 |
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ID=59291525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621389774.9U Expired - Fee Related CN206330506U (en) | 2016-12-14 | 2016-12-14 | Synchronizer gear sleeve comprehensive go side feeler gauge automatic detecting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206330506U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106441011A (en) * | 2016-12-14 | 2017-02-22 | 天津天海同步科技有限公司 | Automatic detector with comprehensive go end plug gauge for synchronizer gear sleeve |
| CN109883302A (en) * | 2019-03-18 | 2019-06-14 | 浙江大学昆山创新中心 | A kind of rubber suction cups component spline automatic detection device |
-
2016
- 2016-12-14 CN CN201621389774.9U patent/CN206330506U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106441011A (en) * | 2016-12-14 | 2017-02-22 | 天津天海同步科技有限公司 | Automatic detector with comprehensive go end plug gauge for synchronizer gear sleeve |
| CN106441011B (en) * | 2016-12-14 | 2022-07-05 | 天津天海同步科技有限公司 | Automatic detection machine of comprehensive through end plug gauge for synchronizer gear sleeve |
| CN109883302A (en) * | 2019-03-18 | 2019-06-14 | 浙江大学昆山创新中心 | A kind of rubber suction cups component spline automatic detection device |
| CN109883302B (en) * | 2019-03-18 | 2024-05-03 | 浙江大学昆山创新中心 | Automatic detection device for rubber sucker part spline |
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Granted publication date: 20170714 |