CN206318498U - A kind of ceramic tile device for pilling and ceramic tile stack palletizing apparatus - Google Patents
A kind of ceramic tile device for pilling and ceramic tile stack palletizing apparatus Download PDFInfo
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- CN206318498U CN206318498U CN201621237876.9U CN201621237876U CN206318498U CN 206318498 U CN206318498 U CN 206318498U CN 201621237876 U CN201621237876 U CN 201621237876U CN 206318498 U CN206318498 U CN 206318498U
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Abstract
A kind of ceramic tile device for pilling and ceramic tile stack palletizing apparatus, belong to production equipment for ceramic tiles technical field.It is characterized in that:Including the ceramic tile conveying mechanism in folded brick frame, ceramic tile elevating mechanism and ceramic tile clamp system, ceramic tile elevating mechanism is slidably mounted in folded brick frame, and glide direction is vertical with the conveying direction of ceramic tile conveying mechanism, provided with folded brick guiding mechanism between ceramic tile elevating mechanism and folded brick frame, ceramic tile elevating mechanism and ceramic tile clamp system are installed on ceramic tile conveying mechanism, ceramic tile elevating mechanism is symmetricly set on ceramic tile elevating mechanism both sides, and ceramic tile clamp system is arranged on the top of ceramic tile elevating mechanism.This ceramic tile device for pilling can adjust the spacing of ceramic tile conveying mechanism, it is ensured that ceramic tile conveying mechanism can adapt to the conveying of various sizes of ceramic tile;The ceramic tile device for pilling that this ceramic tile stacks palletizing apparatus can be stacked to ceramic tile, and can adapt to stacking and stacking for ceramic tile of different sizes.
Description
Technical field
A kind of ceramic tile device for pilling and ceramic tile stack palletizing apparatus, belong to production equipment for ceramic tiles technical field.
Background technology
In the production palletization of ceramic tile, in order to improve the efficiency of ceramic tile palletizing, usual manipulator will once capture many
Ceramic tile after block packaging, can either so improve the crawl efficiency of manipulator, moreover it is possible to ensure that manipulator will not be to ceramic tile production line
Cause to hinder.In order that manipulator can be accomplished once to capture the ceramic tile after polylith packaging, it usually needs use folded brick device, fold
Brick device is stacked to the ceramic tile on ceramic tile production line, when being stacked to the quantity of setting, is being conveyed to manipulator, and rely on
Manipulator carries out stacking to the ceramic tile folded.Holding in the palm brick device mainly includes promoting the ceramic tile elevating mechanism of ceramic tile lifting, ceramic tile folder
Tight mechanism and conveying mechanism, ceramic tile elevating mechanism drive ceramic tile lifting, and are engaged with ceramic tile clamp system, and ceramic tile is carried out
Stack, when the ceramic tile quantity specified is reached on ceramic tile clamp system, ceramic tile is placed on ceramic tile elevating mechanism by ceramic tile clamp system
On, ceramic tile elevating mechanism drives ceramic tile to decline, and is placed on the conveyer belt of next station, manipulator is conveyed to, so that machine
Tool hand can once capture polylith ceramic tile.But there are the following problems when in use for existing ceramic tile device for pilling:Due to ceramic tile
Size vary, existing ceramic tile clamping device can not meet various sizes of ceramic tile, therefore can not meet different ceramic tiles
Production requirement, producer needs to be equipped with the folded brick device of different model, could meet production needs, so considerably increases ceramic tile life
Production rises the cost of valency, and greatly affected production efficiency, it is necessary to more exchange device and debug when changing ceramic tile model.
The content of the invention
The technical problems to be solved in the utility model is:Overcome the deficiencies in the prior art can be defeated to ceramic tile there is provided one kind
The ceramic tile device for pilling and ceramic tile for send the distance between mechanism to be adjusted, enabling adaptation to different size ceramic tiles stack stacking
Device.
The utility model solves the technical scheme that its technical problem used:The ceramic tile device for pilling, it is characterised in that:
Including the ceramic tile conveying mechanism in folded brick frame, ceramic tile elevating mechanism and ceramic tile clamp system, ceramic tile elevating mechanism
It is slidably mounted in folded brick frame, and glide direction is vertical with the conveying direction of ceramic tile conveying mechanism, ceramic tile elevating mechanism is with folding
Provided with folded brick guiding mechanism between brick frame, ceramic tile elevating mechanism and ceramic tile clamp system are installed in ceramic tile conveying mechanism
On, ceramic tile elevating mechanism is symmetricly set on ceramic tile elevating mechanism both sides, and ceramic tile clamp system is arranged on the upper of ceramic tile elevating mechanism
Side.
It is preferred that, described folded brick guiding mechanism includes regulation supporting leg and spacing regulation guide rail, and regulation supporting leg has
It is multiple, the lower section both sides of ceramic tile conveying mechanism are symmetricly set on, spacing regulation guide rail is horizontally set on below regulation supporting leg, and
The axis of spacing regulation guide rail is vertical with the direction that ceramic tile conveying mechanism is conveyed, and the bottom of regulation supporting leg is provided with to be adjusted with spacing
The rail wheel that guide rail is engaged.
It is preferred that, described ceramic tile elevating mechanism has two.
It is preferred that, described ceramic tile elevating mechanism includes lifting motor and support brick finger, and lifting motor is arranged on ceramic tile
Conveying mechanism side, lifting motor is connected by gear drive with support brick finger, and drives the finger lifting of support brick.
It is preferred that, the gear that described gear drive includes lifter rack and is engaged with lifter rack, gear
On the output shaft of lifting motor, lifter rack is slidably mounted on ceramic tile conveying mechanism, and lifter rack is vertically arranged, support
Brick finger mounted is on lifter rack.
It is preferred that, described ceramic tile clamp system includes clamping cylinder and folded brick clamp plate, and clamping cylinder has two, symmetrically
Ceramic tile conveying mechanism both sides are arranged on, brick clamp plate is folded and is arranged on the piston rod of clamping cylinder, the clamping cylinder of both sides promotes folded
Brick clamp plate level is moved, so as to clamp or unclamp to ceramic tile.
It is preferred that, provided with folded brick swing arm between described folded brick clamp plate and ceramic tile conveying mechanism, fold brick swing arm one end and rotate
On ceramic tile conveying mechanism, the other end is rotated with folded brick clamp plate and is connected.
It is preferred that, dismountable folded brick detection unit being provided with for detecting ceramic tile on described ceramic tile conveying mechanism,
Folded brick detection unit is arranged on the top of ceramic tile clamp system.
A kind of ceramic tile stacks palletizing apparatus, it is characterised in that:Including manipulator, ceramic tile overturning device and above-mentioned ceramic tile
Device for pilling, manipulator includes frame, walking mechanism, w axles rotating mechanism and grasping mechanism, and walking mechanism is arranged on frame
On, and can be moved respectively along x-axis, y-axis and z-axis, w axles rotating mechanism is arranged in walking mechanism, and grasping mechanism is arranged on w axles
On rotating mechanism, ceramic tile device for pilling is arranged on the side of manipulator, and ceramic tile overturning device is arranged on ceramic tile device for pilling and machine
Between tool hand, and the ceramic tile stacked to ceramic tile device for pilling is overturn, so as to facilitate manipulator to capture.
Compared with prior art, the utility model is had an advantageous effect in that:
1st, the ceramic tile conveying mechanism of this ceramic tile device for pilling is slidably mounted in folded brick frame, defeated so as to adjust ceramic tile
Send the spacing of mechanism, it is ensured that ceramic tile conveying mechanism can adapt to the conveying of various sizes of ceramic tile, produce different size of porcelain
During brick, the spacing of ceramic tile conveying mechanism can be directly adjusted, it is easy to adjust, the cost of ceramic tile manufacturer, and energy can be reduced
The debugging efficiency of equipment is enough improved, it is easy to use.
2nd, it is engaged by rail wheel and spacing adjustable track, to be oriented to the mobile of ceramic tile conveying mechanism, so that
Ceramic tile conveying mechanism can remain parallel when ensure that adjustment, so as to ensure the working stability of ceramic tile conveying mechanism.
3rd, ceramic tile elevating mechanism drives support to change hands finger to realize the lifting of ceramic tile by motor, it is ensured that what ceramic tile can be stablized
Lifting, it is to avoid shaken in lifting process, lifting motor is connected by gear drive with support brick finger, so that support
The lifting speed of brick finger is moderate.
4th, gear drive includes gear and lifter rack, and support brick gear is arranged on lifter rack, and lifting motor leads to
Gear driven lifter rack synchronization lifting is crossed, so as to realize the lifting of ceramic tile, lifter rack and gear can either carry bigger
Weight, the rotating speed of lifter rack can be adjusted again.
5th, support brick cylinder promotes support brick clamp plate to be clamped the both sides of ceramic tile, so that support brick is realized, the cylinder action of support brick
It is sensitive, quickly ceramic tile can be clamped and be unclamped.
6th, support brick clamp plate is arranged on ceramic tile conveying mechanism by folded brick swing arm, is the effect for holding in the palm brick clamp plate in support brick cylinder
Lower swing, and clamp ceramic tile.
7th, the quantity of the ceramic tile on ceramic tile clamp system can be detected by folding brick detection unit, because folded brick detection unit is removable
The quantity of ceramic tile in the installation unloaded, therefore convenient regulation ceramic tile clamping mechanism.
8th, this ceramic tile stacks the ceramic tile device for pilling of palletizing apparatus and ceramic tile can be stacked, and stacks to specified quantity
Ceramic tile overturning device is conveyed to, ceramic tile overturning device can drive ceramic tile to overturn, so as to facilitate grasping mechanism from different angles
Ceramic tile is captured, so that vertical stacking can either be carried out to ceramic tile, be also capable of level carries out stacking, stacking to ceramic tile
Mode flexibly, preferably meets the demand of production scene or entrucking.
Brief description of the drawings
Fig. 1 is the schematic perspective view of ceramic tile device for pilling.
Fig. 2 is the schematic perspective view of manipulator.
Fig. 3 is the schematic front view of walking mechanism.
Fig. 4 is the schematic front view of y-axis walking mechanism.
Fig. 5 is the schematic top plan view of y-axis walking mechanism.
Fig. 6 is the schematic front view of synchronizing shaft.
Fig. 7 is the schematic front view of x-axis walking mechanism.
Fig. 8 is the schematic front view of z-axis walking mechanism.
Fig. 9 is the schematic perspective view of z-axis actuating unit.
Figure 10 is the partial enlarged drawing at A in Fig. 9.
Figure 11 is the schematic front view of w axle rotating mechanisms.
Figure 12 is the schematic cross-sectional view in Figure 11 B-B directions.
Figure 13 is the schematic front view of grasping mechanism.
Figure 14 is the schematic top plan view of grasping mechanism.
Figure 15 is the schematic perspective view of crawl drive mechanism.
Figure 16 is the schematic perspective view of ceramic tile overturning device.
In figure:1st, frame 2, y-axis walking mechanism 3, x-axis walking mechanism 4, z-axis walking mechanism 5, ceramic tile storehouse
6th, w axles rotating mechanism 7, grasping mechanism 8, pallet storehouse 9, adjustable glue coating wheel 10, directive wheel 11, active glue coating wheel
12nd, cornerite regulation belt wheel 13, cornerite regulation synchronous pulley 14, the synchronous belt tensioner pulley 15 of y-axis, y-axis tensioning wheel swing arm
16th, y-axis Timing Belt 17, synchronizing shaft 18, y-axis motor 19, x-axis motor 20, walking mounting bracket 21, x-axis Timing Belt
22nd, the synchronous belt tensioner pulley 26 of x-axis crossbeam 23, z-axis column 24, the axis of guide 25, z-axis, fairlead 27, balance cylinder
28th, z-axis Timing Belt 29, z-axis motor 30, z-axis sprocket wheel 31, w spindle motors 32, optoelectronic switch installing plate 33, buffering
Detect optoelectronic switch 34, rotation detection optoelectronic switch 35, rotating mounting rack 36, postive stop baffle 37, cushion collar 38,
Stop collar 39, w axles column 40, carrying set 41, w axles chain 42, pallet clamp guide plate 43, finger mounted plate
44th, clamping plate limiting photoelectric switch 45, grasping mechanism main body 46, finger guide bearing 47, pallet crawl finger 48, porcelain
Brick clamp plate 49, clamping plate installing plate 50, clamping plate folding cylinder 51, pallet crawl cylinder 52, clamping plate folding gear 53,
Clamping plate folding tooth bar 54, ceramic tile inductor 55, pallet crawl gear 56, pallet crawl tooth bar 57, overturning frame
58th, roll-over table 59, baffle plate 60, baffle plate mounting bracket 61, roll-over table limiting plate 62, connecting rod 63, upset motor 64,
Crank 65, spacing regulation guide rail 66, regulation supporting leg 67, conveying motor 68, folded brick clamp plate 69, support brick finger
70th, clamping cylinder 71, lifting motor 72, fixing supporting legs.
Embodiment
Fig. 1 ~ 16 are most preferred embodiments of the present utility model, and 1 ~ 16 pair of the utility model is done furtherly below in conjunction with the accompanying drawings
It is bright.
A kind of ceramic tile device for pilling, including ceramic tile conveying mechanism in folded brick frame, ceramic tile elevating mechanism and
Ceramic tile clamp system, ceramic tile elevating mechanism is slidably mounted in folded brick frame, and glide direction and the conveying of ceramic tile conveying mechanism
Direction is vertical, is clamped between ceramic tile elevating mechanism and folded brick frame provided with folded brick guiding mechanism, ceramic tile elevating mechanism and ceramic tile
Mechanism is installed on ceramic tile conveying mechanism, and ceramic tile elevating mechanism is symmetricly set on ceramic tile elevating mechanism both sides, ceramic tile clamping machine
Structure is arranged on the top of ceramic tile elevating mechanism.The ceramic tile conveying mechanism of this ceramic tile device for pilling is slidably mounted in folded brick frame,
So as to adjust the spacing of ceramic tile conveying mechanism, it is ensured that ceramic tile conveying mechanism can adapt to the conveying of various sizes of ceramic tile,
When producing different size of ceramic tile, the spacing of ceramic tile conveying mechanism can be directly adjusted, it is easy to adjust, ceramic tile life can be reduced
The cost of producer is produced, the debugging efficiency of equipment can be improved again, it is easy to use.
Specifically:As shown in Figure 1:Ceramic tile conveying mechanism includes the conveying mechanism mounting bracket of both sides, and installed in both sides
The sprocket wheel being engaged with chain is installed on chain on conveying mechanism mounting bracket, conveying mechanism mounting bracket, each
It is mounted on conveying motor 72 on conveying mechanism mounting bracket, the output shaft of conveying motor 72 is connected with sprocket wheel, and with movable sprocket turns
It is dynamic, and then drive chain to rotate, so as to realize the conveying of ceramic tile.
The lower section rear end of each conveying mechanism mounting bracket is provided with fixing supporting legs 72, and fixing supporting legs 72 are arranged on conveyer
The rear side of structure mounting bracket, the axis vertical of fixing supporting legs 72 is set.Folded brick guiding mechanism include regulation supporting leg 66 and
Away from regulation guide rail 65, spacing regulation guide rail 65 is horizontally disposed with, and axis and the ceramic tile conveying mechanism of spacing regulation guide rail 65 is defeated
Direction is sent to be mutually perpendicular to.Movable supporting leg 66 is arranged on below the front end of conveying mechanism mounting bracket, and movable supporting leg 66 is vertically set
Put, the lower end of movable supporting leg 66 is provided with rail wheel, and rail wheel is engaged with spacing regulation guide rail 65, so as to pacify to conveying mechanism
Shelve and be oriented to.
Ceramic tile elevating mechanism has two, and two ceramic tile elevating mechanisms are symmetricly set on the outer of two conveying mechanism mounting brackets
Side, ceramic tile elevating mechanism includes lifting motor 71 and support brick finger 69, and lifting motor 71 is arranged on conveying mechanism mounting bracket
Outside, gear drive is provided between lifting motor 71 and support brick finger 69.Gear drive include lifter rack and
Reductor is additionally provided with gear, conveying mechanism mounting bracket, the output shaft of lifting motor 71 is connected with the input shaft of reductor, slowed down
Gear is installed, lifter rack is slidably mounted on the outside of fixing supporting legs 72, and support brick finger 69 is arranged on the output shaft of machine
The upper end of lifter rack, and with lifter rack synchronization lifting.
Ceramic tile clamp system, which includes putting on clamping cylinder 70 and folded brick clamp plate 68, each conveying mechanism mounting bracket, to be spaced
Provided with two clamping cylinder installing plates, clamping cylinder installing plate is vertically arranged.Clamping cylinder 70 is arranged on two clamping cylinder peaces
The middle part of plate is filled, brick clamp plate 68 is folded and is arranged on the piston rod of clamping cylinder 70.The lower section of each folded brick clamp plate 68 is provided with two
Folded brick swing arm, the upper end of folded brick swing arm is rotated with folded brick clamp plate 68 to be connected, and the lower end and conveying mechanism mounting bracket for folding brick swing arm turn
Dynamic connection, clamping cylinder 70 promotes folded brick clamp plate 68 to swing, so as to realize the clamping and release to ceramic tile.
Each cylinder mounting plate, which is provided with vertical elongated hole, cylinder mounting plate, is removably provided with folded brick detection list
Member, it is folded brick detection optoelectronic switch to fold brick detection unit, folds brick detection optoelectronic switch and is arranged on cylinder mounting plate by bolt
In elongated hole, so that the folded brick of convenient regulation detects the position of optoelectronic switch, and then the quantity of folded brick is adjusted every time.
The course of work of this ceramic tile device for pilling is as follows:Ceramic tile is delivered to ceramic tile conveying mechanism by ceramic tile conveying mechanism first
Top, ceramic tile conveying mechanism promotes ceramic tile to rise, when rising between ceramic tile clamp system, ceramic tile clamp system action, by porcelain
Brick clamp is tight, and then ceramic tile elevating mechanism declines, and continues the ceramic tile of conveying promoting rising, after rising, ceramic tile clamp system unclamps,
And the ceramic tile both sides of lower downside are clamped, so as to realize stacking for ceramic tile.When folded brick detection optoelectronic switch detects ceramic tile, own
Ceramic tile driven and dropped on conveyer belt by ceramic tile elevating mechanism, be delivered to next station.
As shown in Figure 2:A kind of ceramic tile stacks palletizing apparatus, including manipulator and above-mentioned ceramic tile overturning device, ceramic tile
Turning device is arranged on the side of manipulator, and manipulator includes frame 1, walking mechanism, w axles rotating mechanism 6 and grasping mechanism
7, walking mechanism is arranged in frame 1, and can be moved respectively along x-axis, y-axis and z-axis, and w axles rotating mechanism 6 is arranged on vehicle with walking machine
On structure, grasping mechanism 7 is arranged on w axles rotating mechanism 6, and ceramic tile device for pilling is arranged on the side of manipulator, ceramic tile upset dress
Put and be arranged between ceramic tile device for pilling and manipulator, and the ceramic tile stacked to ceramic tile device for pilling is overturn, so that side
Just manipulator is captured.Grasping mechanism 7 includes grasping mechanism main body 45 and the pallet crawl in grasping mechanism main body 45
Mechanism and ceramic tile grasping mechanism, grasping mechanism 7 are arranged on w axles rotating mechanism 6, are added the free degree of grasping mechanism 7, are made to grab
Take mechanism 7 more flexibly, so that manipulator is while mobile ceramic tile, additionally it is possible to which the attitude to ceramic tile enters line translation, so as to
It is enough that stacking is carried out to ceramic tile as needed, it is easy to use;Ceramic tile grasping mechanism and pallet grasping mechanism can capture pallet respectively
And ceramic tile, it is easy to use, and when carrying out stacking to ceramic tile, it is not necessary to pallet is manually placed, the accuracy that pallet is placed is high,
Pallet grasping mechanism and ceramic tile grasping mechanism can work independently, and will not produce influence each other, improve grasping mechanism 7
The species of article is captured, the automaticity of this manipulator is improved, it is easy to use.
The bottom of frame 1 is fixed on the ground, so that the work of the manipulator is more stablized, in the course of the work will not
Shake.
The top of frame 1 is rectangular frame, and bottom is vertically arranged support feet.Walking mechanism is arranged in frame 1
On the framework in portion, and grasping mechanism 7 is driven respectively along x-axis, y-axis and z-axis direction straight line moving.
The walking of walking mechanism vertically is defined as the walking along z-axis, row of the walking mechanism along the width of frame 1
Walk to be defined as the walking in x-axis direction, walking of the walking mechanism along the length direction of frame 1 is defined as the walking in y-axis direction, definition around
The motion for rotating to be w direction of principal axis of z-axis.
The bottom of frame 1 is provided with the pallet storehouse 8 and ceramic tile storehouse 5 for being used for placing pallet, and pallet storehouse 8 is used to place pallet,
Place ceramic tile, the i.e. manipulator and ceramic tile is transported in ceramic tile storehouse 5 and stacking is carried out in ceramic tile storehouse 5.Pallet is to ceramic tile palletizing
When, the plank in bottom is padded, on the one hand pallet can be protected to the ceramic tile of bottom, it is on the other hand convenient to the porcelain after stacking
Brick is transported through.Pallet storehouse 8 is arranged on the middle part of frame 1, and ceramic tile storehouse 5 has two, is symmetricly set on the both sides in pallet storehouse 8, stack
Plate storehouse 8 is equal with the distance in two ceramic tile storehouses 5, so ensure that the pallet in pallet storehouse 8 be moved to each ceramic tile storehouse 5 away from
It is convenient to place pallet from equal.
As shown in Figure 3:Walking mechanism includes y-axis walking mechanism 2, x-axis walking mechanism 3 and z-axis walking mechanism 4.Y-axis row
Mechanism 2 is walked in frame 1, x-axis walking mechanism 3 is arranged in y-axis walking mechanism 2, z-axis walking mechanism 4 is arranged on x-axis row
Walk in mechanism 3.W axles rotating mechanism 6 is fixedly connected with z-axis walking mechanism 4, and grasping mechanism 7 is arranged on w axles rotating mechanism 6, is made
Grasping mechanism 7 flexibly, can change the attitude of transhipment ceramic tile, so as to meet the stacking of diversified forms in transport process.
Y-axis walking mechanism 2 includes hitch, and hitch has two, is symmetricly set on the two ends of x-axis walking mechanism 3,
X-axis walking mechanism 3 is arranged in frame 1 by the hitch of left and right ends.The hitch at two ends drives x-axis walking mechanism
3 synchronizing movings, it is to avoid cause y-axis walking mechanism 2 because the length of frame 1 is long in the process of walking speed is unstable to ask
Topic.Y-axis actuating unit is connected with two hitches, and drives hitch to be moved along y-axis.
As shown in Figure 4:Hitch includes y-axis crossbeam and the y-axis guiding mechanism being arranged on y-axis crossbeam.1 liang of frame
Rack rail is installed above the square steel of side, y-axis guiding mechanism is connected with the machine frame at two sides guide rail of frame 1, and to hitch
Motion is oriented to, and hitch is moved along a straight line.X-axis walking mechanism 3 is fixedly connected with y-axis crossbeam.
Y-axis guiding mechanism includes horizontally-guided mechanism and is vertically directed mechanism.Horizontally-guided mechanism is in the horizontal direction
Motion to y-axis crossbeam is oriented to, and is vertically directed motion of the mechanism in the vertical direction to y-axis crossbeam and is oriented to.
The two ends of y-axis crossbeam are arranged with active glue coating wheel 11, and y-axis actuating unit drives active glue coating wheel 11 to rotate.Two
Synchronous pulley, active glue coating wheel 11 and synchronous pulley synchronous axial system, y-axis crossbeam two are coaxially installed with individual active glue coating wheel 11
The synchronous pulley at end is connected by y-axis Timing Belt 16, and active glue coating wheel 11 is by the gravity-pressing of y-axis crossbeam in the top of frame 1.
Active glue coating wheel 11 is wholely set with synchronous pulley.Side of the synchronous pulley away from active glue coating wheel 11 passes through bolt
It is fixed with rounded tabs, the diameter with diameter greater than synchronous pulley of rounded tabs.Rounded tabs are close to the outer of synchronous pulley side
Edge is stop part, and active glue coating wheel 11 also is provided with the stop part symmetrical with rounded tabs, two resistances close to the side of synchronous pulley
Stopper is the radial direction of the distance between the arc of middle part evagination, and two stop parts along synchronous pulley from the inside to the outside gradually
Increase, so as to avoid causing y-axis Timing Belt 16 to separate with synchronous pulley because the axis of the synchronous pulley at two ends is not parallel, makes y
The stable working of axle Timing Belt 16, reduces influence of the rigging error to y-axis Timing Belt 16, and does not influence the precision of work and steady
It is qualitative.
The top of y-axis Timing Belt 16 is provided with y-axis Timing Belt strainer, and it is same that y-axis Timing Belt strainer can adjust y-axis
The tensile force of band 16 is walked, is engaged so that y-axis Timing Belt 16 can keep good with synchronous pulley, and then ensure that y-axis
Walking precision.
Y-axis Timing Belt strainer includes the synchronous belt tensioner pulley 14 of y-axis and y-axis tensioning wheel swing arm 15.Y-axis tensioning wheel is put
Arm 15 is arranged on the top of y-axis Timing Belt 16, and the middle part of y-axis tensioning wheel swing arm 15 is hinged on y-axis crossbeam, makes y-axis tensioning wheel
Swing arm 15 forms leverage, and one end of y-axis tensioning wheel swing arm 15 is rotatablely installed the synchronous belt tensioner pulley 14 of y-axis, and the other end passes through
Bolt is detachably secured on y-axis crossbeam, and make the synchronous belt tensioner pulley 14 of y-axis compress be arranged with y-axis Timing Belt 16, bolt it is many
Individual spring pad, after y-axis Timing Belt 16 is installed, is tensioned by bolt to y-axis Timing Belt 16, work a period of time
Afterwards, the tensile force of y-axis Timing Belt 16 is adjusted spring pad, it is not necessary to frequently pair be tensioned with y-axis Timing Belt 16, and
And can avoid because the relaxation of y-axis Timing Belt 16 produces shock loading, so that the service life of y-axis Timing Belt 16 is reduced, and then
Improve the service life of y-axis Timing Belt 16 and the stability of work.Y-axis synchronization belt tensioner pulley 14 is belt wheel, y-axis tensioning wheel
Swing arm 15 drives the synchronous synchronous hunting of belt tensioner pulley 14 of y-axis, and compresses y-axis Timing Belt 16.Compressed in the synchronous belt tensioner pulley 14 of y-axis
After y-axis Timing Belt 16, y-axis tensioning wheel swing arm 15 is fixed by the bolt at the middle part of y-axis tensioning wheel swing arm 15.
The left side of y-axis synchronization belt tensioner pulley 14 is sequentially provided with cornerite regulation belt wheel 12 and cornerite regulation Timing Belt from left to right
Wheel 13, cornerite regulation belt wheel 12 and cornerite regulation synchronous pulley 13 are rotatably installed on y-axis crossbeam.Cornerite adjusts the He of belt wheel 12
The diameter parallel of the axis belt tensioner pulley 14 synchronous with y-axis of cornerite regulation synchronous pulley 13.Cornerite regulation synchronous pulley 13 is set
In the top of y-axis Timing Belt 16, cornerite regulation belt wheel 12 be arranged on above and below both sides y-axis Timing Belt 16 between, make y-axis Timing Belt
16 upside, so as to increase the cornerite of Timing Belt and two ends synchronous pulley, increases synchronous pulley and y-axis into wave shape
The bearing capacity of the engagement place of Timing Belt 16, and also ensure that the stationarity of transmission.
Being vertically directed mechanism includes being arranged on the adjustable glue coating wheel 9 of y-axis below the crossbeam, and adjustable glue coating wheel 9 has two, symmetrically
It is arranged on the two ends of y-axis crossbeam.Adjustable glue coating wheel 9 is arranged on the lower section of active glue coating wheel 11 by rotating shaft, and adjustable encapsulated
Provided with the bolt for promoting adjustable glue coating wheel 9 to lift below the rotating shaft of wheel 9, bolt is promoted by being threadably mounted on y-axis crossbeam
Adjustable glue coating wheel 9 is lifted, so as to realize the regulation of the adjustable vertical direction of glue coating wheel 9.Adjustable 11 points of glue coating wheel 9 and active glue coating wheel
The both sides up and down of rack rail are not arranged on, and rack rail is clamped, so that in the vertical direction is led to y-axis crossbeam
To.
As shown in Figure 5:Horizontally-guided mechanism has two, is symmetricly set on the two ends of y-axis crossbeam.Horizontally-guided mechanism includes
The directive wheel 10 of y-axis crossbeam both sides is arranged on, the axis of directive wheel 10 is vertical with the axis of adjustable glue coating wheel 9, and is rotatablely installed
On y-axis crossbeam.Y-axis crossbeam is separately positioned on the front and rear both sides of rack rail with two directive wheels 10 of one end, and by frame
Guide rail is clamped, so as to be oriented in the horizontal direction to y-axis crossbeam.It is vertically directed mechanism and horizontally-guided mechanism is engaged,
Ensure that y-axis crossbeam can move along a straight line, so as to ensure that the precision that grasping mechanism 7 is moved.
As shown in Figure 6:Y-axis actuating unit includes synchronizing shaft 17 and y-axis motor 18.Synchronizing shaft 17 is arranged on two suspensions
Between mechanism, the length of synchronizing shaft 17 is equal along the width of x-axis with frame 1.Synchronizing shaft 17 is connected with y-axis motor 18, y-axis motor
18 are arranged on the left end of synchronizing shaft 17, and the output shaft of y-axis motor 18 is connected with the installation portion of synchronizing shaft 17, and passes through gear drive
Synchronizing shaft 17 is driven to rotate.On the driving section at the two ends of synchronizing shaft 17 also by tensioning sleeve respectively with corresponding position on two y-axis crossbeams
The synchronous pulley put is fixedly connected, and synchronizing shaft 17 ensure that the rotating speed of the active glue coating wheel 11 at two ends is equal, so as to ensure x
The two ends advanced in unison of axle walking mechanism 3, will not run-off the straight.
Synchronizing shaft 17 includes the steel pipe at middle part and the spindle nose at two ends, and one end of spindle nose is put in steel pipe and and steel pipe welding
Connect, the other end is co-axially mounted active glue coating wheel 11.Encoder is installed in one end of synchronizing shaft 17, encoder is same with synchronizing shaft 17
Step is rotated, and by speed feedback signal to frequency converter, the speed of travel of convenient control y-axis walking mechanism 2, additionally it is possible to which detection is synchronous
The angle that axle 17 is turned over, so as to detect the distance walked along the y-axis direction.
It is provided with the rear and front end of frame 1 and spacing limited block is carried out to y-axis crossbeam, so as to avoids y-axis crossbeam in movement
During drop.
, as shown in Figure 7:X-axis walking mechanism 3 includes x-axis Timing Belt 21 and x-axis power unit.X-axis power unit is installed
On x-axis crossbeam 22, the equal length of the length of x-axis crossbeam 22 and synchronizing shaft 17, the two ends of x-axis crossbeam 22 respectively with y-axis crossbeam
Middle part be fixedly connected, and with y-axis crossbeam synchronizing moving.X-axis power unit is x-axis motor 19, and x-axis motor 19 is fixed on x-axis
Synchronous pulley is installed on the left end of crossbeam 22, the output shaft of x-axis motor 19, is also provided with together in the other end of x-axis crossbeam 22
Walk belt wheel.Walking mounting bracket 20 is slidably fitted with x-axis crossbeam 22, is led between walking mounting bracket 20 and x-axis crossbeam 22 provided with x-axis
To mechanism, x-axis guiding mechanism can make walking mounting bracket 20 move along a straight line, so as to ensure that the stabilization that grasping mechanism 7 is moved
Property.The two ends of x-axis Timing Belt 21 are fixedly connected after bypassing the synchronous pulley at the two ends of x-axis crossbeam 22 with walking mounting bracket 20, and
Walking mounting bracket 20 is driven with the synchronizing moving of x-axis Timing Belt 21.Z-axis walking mechanism 4 is arranged on walking mounting bracket 20, and is accompanied
Walk the synchronizing moving of mounting bracket 20.
The x-axis regulating bolt that the rate of tension of x-axis Timing Belt 21 is adjusted is additionally provided with walking mounting bracket 20.X-axis is adjusted
Section bolt one end is connected with one end of x-axis Timing Belt 21, and x-axis regulating bolt is fixed on walking mounting bracket 20 by nut.
The output shaft of x-axis motor 19 is down and installed in the top of x-axis crossbeam 22, and the top of x-axis crossbeam 22 is additionally provided with to same
The axis governor motion that the axis of step belt wheel is adjusted, axis governor motion is the bolt for being arranged on x-axis crossbeam both sides, bolt
Lower end promote synchronous pulley mounting seat move up and down, so as to adjust the axis of synchronous pulley and the angle of vertical plane, make synchronization
The thrust for promoting x-axis Timing Belt 21 to move up can be produced between belt wheel and x-axis Timing Belt 21, it is same for offsetting x-axis
The gravity of band 21 is walked, so as to avoid x-axis Timing Belt 21 from departing from synchronous pulley under gravity.
Walking mounting bracket 20 forms to be bolted by steel plate, and walking mounting bracket 20 is close to the side of x-axis crossbeam 22
For the rectangular box body of both ends open, walking mounting bracket 20 is set in the outside of x-axis crossbeam 22, and z-axis walking mechanism 4, which is installed, is expert at
Walk the side of mounting bracket 20.The steel plate top of the upside of walking mounting bracket 20 and the steel plate bottom of downside are equipped with reinforcement, and add
Strengthening tendons is the taper by being become narrow gradually close to side to the opposite side of z-axis walking mechanism 4, so as to ensure the strong of mounting bracket 20 of walking
Degree, it is to avoid unilateral load causes to damage to walking mounting bracket 20.
X-axis guiding mechanism has two, is separately positioned on the both sides up and down of x-axis crossbeam 22, and the x-axis guiding mechanism of upside is set
The side away from z-axis walking mechanism 4 is put, the x-axis guiding mechanism of downside is positioned close to the side of z-axis walking mechanism 4, so as to
It is enough that the unilateral load that walking mounting bracket 20 is subject to is offset, it is ensured that the stability and precision of walking mounting bracket 20.
X-axis guiding mechanism includes the sliding block on walking mounting bracket 20 and the slide rail being arranged on x-axis crossbeam 22.Sliding block with
Slide rail is engaged, and walking the mobile of mounting bracket 20 is oriented to.Slide rail can be provided with for trapezoidal or "T"-shaped slide rail, sliding block
The dovetail groove or "T"-shaped chute being engaged with slide rail.
Encoder is coaxially installed with the synchronous pulley of one end away from x-axis motor 19, encoder can be by x-axis motor
19 speed feedback signal is to frequency converter, so that by the rotating speed of Frequency Converter Control x-axis motor 19, and then controls x-axis vehicle with walking machine
The speed of travel of structure 3, additionally it is possible to detect the angle that x-axis motor 19 is turned over, so as to detect the distance walked along the x-axis direction.
It is provided with the two ends of x-axis crossbeam 22 and spacing limited block is carried out to walking mounting bracket 20.
As shown in Figure 8:Z-axis walking mechanism includes z-axis column 23 and drives the elevating mechanism of the lifting of z-axis column 23.Z-axis
Column 23 is slidably mounted on walking mounting bracket 20, and is provided with z-axis guiding mechanism, z between z-axis column 23 and walking mounting bracket 20
Axle guiding mechanism can be oriented to the lifting of z-axis column 23, so as to ensure the stability that z-axis column 23 is lifted.W axles rotate
Mechanism 6 is fixedly connected with the lower end of z-axis column 23.Gravitational equilibrium mechanism, gravitational equilibrium mechanism are additionally provided with walking mounting bracket 20
For balancing the gravity of z-axis column 23 and the mechanism on z-axis column 23, so that it is steady to ensure that z-axis column 23 is lifted
It is fixed.
Gravitational equilibrium mechanism includes balance cylinder 27 and z-axis chain 28, and the lower end of balance cylinder 27 is arranged on walking and pacified
Shelve on 20, the axis of balance cylinder 27 is set with the diameter parallel of z-axis column 23.The lower end of z-axis chain 28 and z-axis column 23
Middle part be fixedly connected, top is fixedly connected with the piston rod of balance cylinder 27, so as to be put down to the gravity of z-axis column 23
Weighing apparatus, reduces the power that elevating mechanism is born, so that the walking of elevating mechanism is more steady, and then ensure that the precision of work.
Balance cylinder 27 is connected with pressure regulator valve, so that the air pressure in balance cylinder 27 maintains balance, the weight to z-axis column 23 is carried out
Balance, and z-axis column 23 during power-off can be avoided to drop, use safety.
The top of balance cylinder 27 is provided with gravitational equilibrium strainer.Gravitational equilibrium strainer includes z-axis Timing Belt
Tensioning wheel 25, z-axis synchronization belt tensioner pulley 25 is rotatably installed on the piston rod of balance cylinder 27, and with the piston of balance cylinder 27
Bar synchronization lifting, the upper end of z-axis chain 28, which bypasses to fix with the piston rod of balance cylinder 27 after the synchronous belt tensioner pulley 25 of z-axis, to be connected
Connect.Bolt of the lower section provided with the synchronous height of belt tensioner pulley 25 of regulation z-axis of z-axis synchronization belt tensioner pulley 25, bolt is synchronous by z-axis
Belt tensioner pulley 25 axially pushes the synchronous belt tensioner pulley 25 of z-axis, and z-axis chain 28 is tensioned.
The stable steering mechanism for being oriented to is provided between balance cylinder 27 and z-axis column 23.Stable steering mechanism includes
The axis of guide 24 and fairlead 26, the lower end of the axis of guide 24 are fixedly connected with the upper end of the piston rod of balance cylinder 27, and with balance
The piston rod synchronization lifting of cylinder 27, and the diameter parallel of the axis of guide 24 and balance cylinder 27.Fairlead 26 is consolidated with z-axis column 23
Fixed connection, fairlead 26 is slidably located on the outside of the axis of guide 24.Motion of the fairlead 26 to the axis of guide 24 is oriented to, so as to protect
Demonstrate,prove the piston rod vertical lifting of balance cylinder 27, it is to avoid due to the run-off the straight in lifting of z-axis column 23, balance cylinder 27 is made
Into damage.
Stable steering mechanism has two, is symmetricly set on the both sides of balance cylinder 27, so that preferably to balance cylinder 27
Protected.
Elevating mechanism includes z-axis chain and z-axis power unit.The upper end of z-axis chain is fixed on the top of z-axis column 23
End, the lower end of z-axis chain is fixed on the bottom of z-axis column 23.Z-axis power unit is connected by z-axis sprocket wheel 30 with z-axis chain,
And drive z-axis column 23 to lift.
Z-axis guiding mechanism has three, and z-axis guiding mechanism is separately positioned on the relative both sides of z-axis column 23, z-axis column 23
The side of z-axis chain is installed provided with a guiding mechanism, the side relative with the side for installing z-axis chain is provided with two z-axis
Guiding mechanism, can be allocated to the load that z-axis column 23 is brought well, so as to ensure that z-axis column 23 operates steadily.
Z-axis guiding mechanism include be arranged on the slide rail on z-axis column 23 and walking mounting bracket 20 on sliding block, sliding block and
Slide rail is engaged, so as to be oriented to the mobile of z-axis column 23.
The upper and lower ends of z-axis column 23 are equipped with limited block, so that the lifting progress to z-axis column 23 is spacing.
As shown in Fig. 9 ~ 10:Z-axis power unit is z-axis motor 29, and z-axis motor 29 drives z-axis column by z-axis sprocket wheel 30
23 liftings.Z-axis motor 29 is fixed on walking mounting bracket 20, and z-axis sprocket wheel 30 is connected with the output shaft of z-axis motor 29, z-axis sprocket wheel
30 are engaged with z-axis chain, so as to realize the lifting of z-axis column 23.Z-axis chain has three rows.Mounting bracket 20 of walking is vertical close to z-axis
The side of post 23 is the rectangular box body for the upper and lower ends opening being bolted to connection by steel plate, and z-axis column 23 is set
Put in walking mounting bracket 20 side.Z-axis sprocket wheel 30 is arranged in walking mounting bracket 20.The upside of walking mounting bracket 20 is offered
Through hole, and the upside of walking mounting bracket 20 is also provided with the ring flange coaxial with the through hole, the output shaft of z-axis motor 29 by bolt
It is connected after through ring flange and through hole with z-axis sprocket wheel 30, and is bolted on ring flange, has both facilitated z-axis motor 29
Demolition and maintenance, turn avoid and mutually hinder between each mechanism.
Z-axis sprocket wheel 30 has vertically arranged three, and the output shaft of z-axis motor 29 and the z-axis sprocket wheel 30 at middle part are coaxially connected,
And drive middle part z-axis sprocket wheel 30 to rotate.The z-axis sprocket wheel 30 of the upper side and lower side is separately positioned on z-axis chain away from z-axis column 23
Side, the z-axis sprocket wheel 30 at middle part is arranged between z-axis chain and z-axis column 23, the axis of the z-axis sprocket wheel 30 of the upper side and lower side
It is equal with the distance between z-axis column 23, and it is less than the distance of the axis and z-axis column 23 of the z-axis sprocket wheel 30 at middle part, increase
Cornerite between z-axis sprocket wheel 30 and z-axis chain, so that the joggled strength between z-axis sprocket wheel 30 and z-axis chain is improved, so that
Ensure that enables z-axis sprocket wheel 30 to be lifted by z-axis chain-driving z-axis column 23.It is co-axially mounted on the z-axis sprocket wheel 30 at middle part
There is encoder, the rotating speed that encoder can detect z-axis motor 29 and the angle turned over, so as to detect the speed that z-axis column 23 is lifted
Degree and distance.
As shown in figure 11:W axles rotating mechanism 6 includes w axles column 39, the rotating unit being rotatably installed on w axles column 39
And w axle power units, w axles power unit is fixedly connected with w axles column 39, and w axle power units are connected with rotating unit, and band
Dynamic rotating unit is rotated, and rotating unit is coaxially disposed with w axles column 39;The angle for also including being used to turn over rotating unit is carried out
Measurement and spacing detection unit.The power that this w axles rotating mechanism 6 is capable of output form is the rotation around w axles column 39, increase
The forms of motion that grasping mechanism 7 is rotated around z-axis, adds the flexibility of grasping mechanism 7, ceramic tile is being transported through or stacking
When the ceramic tile of crawl can be driven to rotate, so as to change the attitude of ceramic tile, stacking, accommodation can be carried out as needed
Extensively;Detection unit can detect the angle that rotating unit is turned over, so as to ensure that the accuracy of grasping mechanism 7.
W axles power unit is w spindle motors 31, and w spindle motors 31 are arranged on rotating mounting rack 35.Rotating mounting rack 35 is set
It is fixedly connected in the bottom of w axles column 39, and with w axles column 39.Rotating unit is arranged on the lower section of rotating mounting rack 35.
The upper end of w axles column 39 is provided with the buffer gear for entering row buffering in vertical direction.Due under w axles rotating mechanism 6
Side is installed in grasping mechanism 7, the course of work, when grasping mechanism touches the ceramic tile of crawl, and buffer gear can allow for w axles and stand
The in the vertical direction of post 39 carries out small displacement, on the one hand can avoid when grasping mechanism 7 is contacted with wait the ceramic tile captured
W axles rotating mechanism 6 is caused to damage, grasping mechanism 7 on the other hand can be enable to sense ceramic tile to be captured, so as to improve
The stability that grasping mechanism 7 is captured.
Buffer gear includes cushion collar 37 and axial limiting mechanism, and cushion collar 37 is slidably located in the upper of w axles column 39
End, axial limiting mechanism is fixed with cushion collar 37, so that the axial movement progress to w axles column 39 is spacing.W axles rotating mechanism 6
Cushion collar 37 be fixedly connected with the lower end of z-axis column 23.
Provided with circumferential position-limit mechanism between cushion collar 37 and rotating mounting rack 35, circumferential position-limit mechanism is prevented from w axles and stood
Post 39 and cushion collar 37 relatively rotate, so as to improve the precision of the work of w axles rotating mechanism 6, it is to avoid operationally send out
Error in raw rotation direction.
Circumferential position-limit mechanism includes circumferential gag lever post and Limit Bearing, and the cross section of circumferential gag lever post is rectangle, week
It is arranged on to the lower end of gag lever post on rotating mounting rack 35, and circumferential gag lever post is vertically arranged.Limit Bearing is symmetricly set on week
To the both sides of gag lever post, Limit Bearing is bolted on the outside of cushion collar 37.Circumferential gag lever post rises with w axles column 39 is synchronous
Drop, Limit Bearing is spacing to the progress of circumferential gag lever post, is relatively rotated so as to avoid w axles column 39 with cushion collar 37.
The side of w axles column 39 is provided with the buffering detection optoelectronic switch 33 for being used to detect the position of cushion collar 37, buffering detection
Optoelectronic switch 33 is arranged on optoelectronic switch installing plate 32, and the lower end of optoelectronic switch installing plate 32 is arranged on rotating mounting rack 35
On, and optoelectronic switch installing plate 32 is vertically arranged.Buffering detection optoelectronic switch 33 has two, two buffering detection optoelectronic switches 33
Vertical interval setting.When axial relative movement occurs for w axles column 39 and cushion collar 37, the buffering detection optoelectronic switch of top
33 when detecting cushion collar 37, that is, represents that grasping mechanism 7 touches article to be captured, installed in the lower section of w axles rotating mechanism 6
Grasping mechanism 7 stops the motion of vertical direction.Motion of the buffering detection optoelectronic switch 33 of lower section to w axles column 39 carries out spacing
Protection, so that the in larger distance of the motion of w axles column 39 is avoided, so as to cause to damage to equipment.
Detection unit includes rotation detection optoelectronic switch 34, for detecting that the grasping mechanism 7 being connected with rotating unit is turned over
Angle, and the rotation of grasping mechanism 7 carried out spacing.Rotation detection optoelectronic switch 34 has two, two rotation detection photoelectricity
Switch 34 is arranged on rotating mounting rack 35, and a rotation detection optoelectronic switch 34 is used to detect the angle that grasping mechanism 7 is turned over,
So as to carry out precise control to the rotational angle of grasping mechanism 7, the rotation that another detection switch is used for grasping mechanism 7 is carried out
It is spacing, so as to avoid the rotational angle of grasping mechanism 7 beyond the rotational angle range of setting.
As shown in figure 12:Axial limiting mechanism includes stop collar 38 and postive stop baffle 36.Postive stop baffle 36 is annular shape
Plate, postive stop baffle 36 is set in outside the w axles column 39 of the top of cushion collar 37, and postive stop baffle 36 is fixedly connected with cushion collar 37.
The internal diameter of the bottom of cushion collar 37 is less than the internal diameter on top, so as to form limiting stand.The external diameter of the bottom of stop collar 38 is less than top
External diameter, stop collar 38 is set on the w axles column 39 in cushion collar 37, and stop collar 38 is fixedly connected and and w with w axles column 39
The synchronization lifting of axle column 39.The external diameter of w axles column 39 is less than the internal diameter of cushion collar 37, and the bottom of stop collar 38 puts in cushion collar 37
Bottom, the length of stop collar 38 is less than the length of cushion collar 37, and limiting stand is engaged with postive stop baffle 36, stop collar 38 is carried out
The fixing of axial direction, so as to be carried out to w axles column 39 axial spacing.
Fixing nut, fixing nut and the limiting stand of cushion collar 37 are provided with the w axles column 39 of the top of postive stop baffle 36
It is engaged, the gravity of the rotating mounting rack 35 to w axles column 39 and installed in w axles column 39 is offset, so that w axles are vertical
Post 39 is arranged on cushion collar 37.W axles rotating mechanism 6 is connected by cushion collar 37 with the walking mechanism of manipulator.
Rotating mounting rack 35 is provided with the mounting hole for being used for being arranged on w axles column 39, and the internal diameter of mounting hole is more than w axles
The external diameter of column 39.Carrying set 40 is arranged with the w axles column 39 of the lower section of rotating mounting rack 35, the diameter on 40 tops of carrying set is small
Diameter in bottom, the top of carrying set 40 is put in mounting hole, and the lower support of rotating mounting rack 35 is in the outer of carrying set 40
On the boss of side.The lower end of w axles column 39 is fixed with thrust bearing by fixing nut, and the lower support of carrying set 40 is in thrust
On bearing, the w axles column 39 on the top of rotating mounting rack 35 is provided with nut, and rotating mounting rack 35 is pressed on into thrust bearing
On, complete the fixed installation of rotating mounting rack 35.The external diameter on 40 tops of carrying set is less than the internal diameter of mounting hole bottom, and carrying set
Rolling bearing is provided between 40 and mounting hole, carrying is covered 40 can relatively rotate with rotating mounting rack 35.
Rotating unit is output chain gear, and output chain gear is coaxially disposed with w axles column 39, and the internal diameter of output chain gear is more than w axles
The external diameter of column 39, and the top of output chain gear 40 is fixedly connected with carrying set.Drive chain is also equipped with rotating mounting rack 35
Wheel, drive sprocket is connected by w axles chain 41 with output chain gear, and drives output chain gear to rotate.The bottom of output chain gear is with grabbing
Take mechanism 7 to be connected, and drive grasping mechanism 7 to rotate.
The output shaft of w spindle motors 31 is horizontally disposed with, and the output shaft of w spindle motors 31 is driven actively by the bevel gear being meshed
Sprocket wheel is rotated.Encoder, encoder and drive sprocket synchronous axial system, encoder detection drive chain are installed above drive sprocket
The rate signal of wheel, and rate signal is fed back into frequency converter, it can realize and the output speed of w spindle motors 31 is adjusted,
So as to complete the regulation to output chain gear rotating speed, encoder can also detect the angle that drive sprocket is turned over.
As shown in Figure 13 ~ 14:Grasping mechanism 7 includes pallet grasping mechanism and ceramic tile grasping mechanism.Pallet grasping mechanism
It is installed in ceramic tile grasping mechanism in grasping mechanism main body 45, grasping mechanism main body 45 is cuboid housing.W axle rotating mechanisms
6 output chain gear is fixedly connected with the middle part of grasping mechanism main body 45, and drives the synchronous axial system of grasping mechanism 7.
Pallet grasping mechanism includes pallet and captures finger 47 and promote pallet crawl finger 47 to stretch out the finger with clamping
Power unit.Pallet captures finger 47 for V-arrangement, and one end of pallet crawl finger 47 is connected with finger power unit, the other end
Provided with the baffle plate stopped for the pallet to crawl, it is to avoid pallet slides during crawl, so as to cause danger.Pallet
Crawl finger 47 has four, is separately positioned on four angles of grasping mechanism main body 45.Pallet crawl finger 47 is arranged on finger
On installing plate 43, finger mounted plate 43 is fixedly connected with finger power unit.
Grasping mechanism main body 45 clamps guide plate 42 provided with pallet, and pallet clamps guide plate 42 and captures finger 47 with pallet
Correspond, pallet clamps guide plate 42 and is fixed on the side of grasping mechanism main body 45.Pallet clamps the freedom of guide plate 42
Hold as gradually indent arc from the bottom to top.Pallet crawl finger 47 is hinged on finger mounted plate 43, and pallet crawl finger 47
Provided with torsion spring between finger mounted plate 43, opened so that pallet captures finger 47 and is in when departing from pallet clamping guide plate 42
Open state.Be rotatablely equipped with finger guide bearing 46 on pallet crawl finger 47, finger guide bearing 46 be arranged on pin joint with
Pallet is clamped between guide plate 42.Finger power unit promotes two lateral movement to the left and right respectively of pallet crawl finger 47, so that
Pallet crawl finger 47 departs from pallet and clamps guide plate 42, and pallet captures finger 47 and captures the gravity of finger 47 in torsion spring and pallet
Effect is lower to be in open configuration;Finger power unit drives pallet to capture finger 47 by two lateral intermediary movementses, is oriented to finger
Bearing 46 enters the free end that pallet clamps guide plate 42, and pallet clamps guide plate 42 and pallet crawl finger 47 is oriented to,
So as to which the crawl completed to pallet is clamped.
Ceramic tile grasping mechanism includes ceramic tile clamping plate 48 and promotes the clamping plate power unit of the axial movement of ceramic tile clamping plate 48.Porcelain
The upper end of brick clamp plate 48 is arranged on clamping plate installing plate 49, and the other end is free end.Clamping plate power unit and clamping plate installing plate 49
It is connected, and promotes clamping plate installing plate 49 to move horizontally, so as to realizes the clamping and release of ceramic tile.Ceramic tile clamping plate 48 is contacted with ceramic tile
Side be provided with rubber, on the one hand for increase with the friction of ceramic tile, on the other hand can produce cushioning effect, it is to avoid with ceramic tile
Collide, so as to damage ceramic tile.The lower end of ceramic tile clamping plate 48 is tilted to middle part, so as to preferably clamp ceramic tile.
When through-thickness captures ceramic tile, ceramic tile clamping plate 48 may be mounted at clamping plate installing plate 49 close to grasping mechanism master
The one end at the middle part of body 45, when capturing ceramic tile along width or length direction, it is close that ceramic tile clamping plate 48 is arranged on clamping plate installing plate 49
The one end in the outside of grasping mechanism main body 45.Two pieces of ceramic tile clamping plates 48 that ceramic tile is clamped for cooperating are a pair, ceramic tile clamping plate
48 have two pairs, and clamping plate installing plate 49 is corresponded with ceramic tile clamping plate 48.
In the top of grasping mechanism main body 45 position-limiting unit is captured provided with ceramic tile.Ceramic tile crawl position-limiting unit is that clamping plate is spacing
Optoelectronic switch 44, every a pair of clamping plates limiting photoelectric switch 44 has two, and two clamping plate limiting photoelectric switch 44 are respectively used to detection
The original position and final position of clamping plate power unit, so as to complete spacing.Clamping plate limiting photoelectric switch 44 has two pairs, right respectively
Drive the clamping plate power unit progress of the motion of ceramic tile clamping plate 48 spacing.
This grasping mechanism 7 can either complete the crawl to pallet, and the crawl to ceramic tile, automaticity can be realized again
Height, and the high precision that pallet is placed, will not tilt ceramic tile in stacking, easy to use.
As shown in figure 15:Pallet transmission mechanism is provided between finger power unit and finger mounted plate 43.Finger power list
Member captures cylinder 51 for pallet, and pallet crawl cylinder 51 has one, and installed in the middle part of grasping mechanism main body 45, pallet crawl
The piston rod of cylinder 51 is connected with pallet transmission mechanism, and finger mounted plate 43 is connected with pallet transmission mechanism.
Pallet transmission mechanism includes pallet and captures gear 55 and pallet crawl tooth bar 56.Pallet crawl gear 55 rotates peace
In grasping mechanism main body 45, and the axis vertical of pallet crawl gear 55 is set.Pallet crawl tooth bar 56 has two, symmetrically
The both sides that pallet captures gear 55 are arranged on, and grasping mechanism main body 45 and and hand are stretched out in one end of two pallet crawl tooth bars 56
Refer to installing plate 43 to be fixedly connected.Pallet captures cylinder 51 and is fixedly connected with a pallet crawl tooth bar 56, and promotes the pallet to grab
Take tooth bar 56 to move axially, the pallet capture tooth bar 56 by pallet capture gear 55 drive another pallet capture tooth bar 56 to
Opposite direction motion, so that both sides pallet captures the synchronous on-off of finger 47.
The outside of pallet crawl tooth bar 56 is provided with captures the bearing that finger 56 is pressed on pallet crawl gear 55 by pallet,
Bearing is arranged in grasping mechanism main body 45 by bolt.
Clamping plate power unit has two, and two clamping plate power units are separately positioned on the both sides that pallet captures cylinder 51, and
The folding of two pairs of ceramic tile clamping plates 48 is driven respectively.Each clamping plate power unit includes two clamping plate folding cylinders 50, and two
The piston rod of clamping plate folding cylinder 50 is fixedly connected, and is synchronized with the movement.Clamping plate limiting photoelectric switch 44 is by detecting clamping plate folding
The position of the piston rod of cylinder 50, it is spacing to be carried out to ceramic tile clamping plate 48.
Clamping plate transmission mechanism is provided between clamping plate power unit and clamping plate installing plate 49.Clamping plate transmission mechanism is opened including clamping plate
Close gear 52 and clamping plate folding tooth bar 53.Clamping plate folding gear 52 is rotatably installed in grasping mechanism main body 45, and clamping plate is opened
The axis vertical for closing gear 52 is set.Clamping plate folding tooth bar 53 has two, is symmetricly set on the both sides of clamping plate folding gear 52, two
Clamping plate folding tooth bar 53 is fixedly connected with the clamping plate installing plate 49 installed with a pair of ceramic tile clamping plates 48 respectively.Two clamping plate folding gas
The piston rod of cylinder 50 is connected with a clamping plate folding tooth bar 53, and drives the clamping plate folding tooth bar 53 to move, the clamping plate folding tooth
Bar 53 drives another clamping plate folding tooth bar 53 to move in the opposite direction by clamping plate folding gear 52.Clamping plate folding tooth bar 53
Be respectively provided on two sides with the bearing for promoting clamping plate folding tooth bar 53 to compress clamping plate folding gear 52.
The lower section of pallet crawl gear 55 is provided with ceramic tile inductor 54, and ceramic tile inductor 54 is used to detect that ceramic tile clamping plate 48 is
Whether no crawl ceramic tile and detection pallet crawl finger 47 have captured pallet.
The course of work of the manipulator is as follows:Walking mechanism drives the crawl pallet of grasping mechanism 7 first, and pallet is placed
In specified location.Then walking mechanism drives grasping mechanism 7 to pick up ceramic tile again, and ceramic tile is placed sequentially on pallet, so that
Stacking is carried out to ceramic tile.The manipulator enables the grasping mechanism of the manipulator compared to the free degree is added with traditional manipulator
Enough to be rotated around z-axis, so that the stacking mode of this manipulator is various, the mode of stacking can be set according to user's request.
Because y-axis walking mechanism 2, x-axis walking mechanism 3, z-axis walking mechanism 4 and w axles rotating mechanism 6 are mounted on compiling
Code device, when grasping mechanism 7 is close to ceramic tile, the walking of grasping mechanism 7 or velocity of rotation are slower, in ceramic tile transport process,
The speed of grasping mechanism 7, drastically increases operating efficiency, and will not collide to damage ceramic tile with ceramic tile.
In addition, grasping mechanism 7 with production line when coordinating, when the production of ceramic tile is very fast, the motion of grasping mechanism 7 is also very fast, works as porcelain
When brick production is slower, the motion of grasping mechanism 7 is also relatively slow, has both coordinated production line, turn avoid grasping mechanism 7 run it is too fast and
Cause the phenomenon of energy dissipation.
As shown in figure 16:Ceramic tile overturning device includes overturning frame 57 and roll-over table 58, and roll-over table 58 is rotatably installed in
The top of overturning frame 57, overturning frame 57 is provided with actuating unit, and actuating unit is connected with roll-over table 58, and promotes roll-over table 58
Swinging axle around level is swung.The roll-over table of this ceramic tile overturning device can drive ceramic tile to overturn, so as to be grabbed in manipulator
Before taking, the ceramic tile on production line is set to occur to overturn and maintain vertical state, so that manipulator is convenient according to required code
Pile mode captures ceramic tile, easy to use.
The front part sides of roll-over table 58 are rotatably installed on overturning frame 57, and the top of roll-over table 58 is interval with multiple cunnings
Roller, the axis of multiple sliding rollers is parallel with the swinging axle of roll-over table 58.
The rear side of roll-over table 58 is folded upward at, and forms kink, and kink is provided with the baffle plate peace for being used to install baffle plate 59
Fill bar, baffle plate mounting rod level and with the top interval setting of roll-over table 58.Baffle plate 59 is removably pacified by screw bolt and nut
On baffle plate mounting rod, and baffle plate 59 with the interval setting of roll-over table 58, ceramic tile by tape transport to roll-over table 58, and
Between roll-over table 58 and baffle plate 59.
The front side of baffle plate 59 is that bottom is arc from front to back gradually downward, so as to avoid the porcelain to entering roll-over table 58
Brick causes to hinder.
Actuating unit includes upset motor 63 and turnover transmission rig, and upset motor 63 is arranged on the lower section of roll-over table 58
On overturning frame 57, reductor, the output shaft of upset motor 63 and deceleration are provided between upset motor 63 and turnover transmission rig
The input shaft of machine is connected, and the output shaft of reductor is connected with the output end of turnover transmission rig, the output end of turnover transmission rig
It is connected with roll-over table 58, so as to drive roll-over table 58 to swing.
Turnover transmission rig includes connecting rod 62 and crank 64, and one end of crank 64 and the output shaft rotation of reductor connect
Connect, the other end of crank 64 is rotated with one end of connecting rod 62 and is connected, the other end of connecting rod 62 connects with the lower rotational of roll-over table 58
Connect, and tie point is located at the rear side of the swinging axle of roll-over table 58, so as to promote roll-over table 58 to swing.When connecting rod 62 and 64, crank
In the same side of speed reducer output shaft, and during the diameter parallel of connecting rod 62 and crank 64, roll-over table 58 is in horizontality;When even
Bar 62 and crank 64 are located at the both sides of speed reducer output shaft, and the diameter parallel of connecting rod 62 and crank 64 respectively, now roll-over table
58 are in vertical state, therefore when upset motor 63 works, roll-over table 58 can be driven to swing, so as to drive ceramic tile to swing.
Roll-over table limiting plate 61 is provided with overturning frame 57, roll-over table limiting plate 61 there are two pieces, is symmetricly set on upset
The both sides of frame 57.The rear side for overturning limiting plate 57 is provided with rubber blanket, so that when roll-over table 58 is overturn to vertical state, to upset
Platform 58 carry out it is spacing so that manipulator capture roll-over table 58 on ceramic tile when, it is ensured that roll-over table 58 remains static.
The above, is only preferred embodiment of the present utility model, is not to make other forms to the utility model
Limitation, any those skilled in the art are changed or are modified as possibly also with the technology contents of the disclosure above equivalent
The Equivalent embodiments of change.But it is every without departing from technical solutions of the utility model content, it is real according to technology of the present utility model
Any simple modification, equivalent variations and remodeling that confrontation above example is made, still fall within the guarantor of technical solutions of the utility model
Protect scope.
Claims (9)
1. a kind of ceramic tile device for pilling, it is characterised in that:Lifted including the ceramic tile conveying mechanism in folded brick frame, ceramic tile
Mechanism and ceramic tile clamp system, ceramic tile elevating mechanism are slidably mounted in folded brick frame, and glide direction and ceramic tile conveyer
The conveying direction of structure is vertical, provided with folded brick guiding mechanism between ceramic tile elevating mechanism and folded brick frame, ceramic tile elevating mechanism and
Ceramic tile clamp system is installed on ceramic tile conveying mechanism, and ceramic tile elevating mechanism is symmetricly set on ceramic tile elevating mechanism both sides, porcelain
Brick clamp system is arranged on the top of ceramic tile elevating mechanism.
2. ceramic tile device for pilling according to claim 1, it is characterised in that:Described folded brick guiding mechanism includes regulation branch
Support leg(66)And spacing regulation guide rail(65), adjust supporting leg(66)Have multiple, be symmetricly set under ceramic tile conveying mechanism
Square both sides, spacing regulation guide rail(65)It is horizontally set on regulation supporting leg(66)Lower section, and spacing regulation guide rail(65)Axis
It is vertical with the direction that ceramic tile conveying mechanism is conveyed, adjust supporting leg(66)Bottom be provided with and spacing regulation guide rail(65)It is engaged
Rail wheel.
3. ceramic tile device for pilling according to claim 1, it is characterised in that:Described ceramic tile elevating mechanism has two.
4. ceramic tile device for pilling according to claim 3, it is characterised in that:Described ceramic tile elevating mechanism includes lifting electricity
Machine(71)And support brick finger(69), lifting motor(71)It is arranged on ceramic tile conveying mechanism side, lifting motor(71)Pass through tooth
Wheel drive mechanism and support brick finger(69)Connection, and drive support brick finger(69)Lifting.
5. ceramic tile device for pilling according to claim 4, it is characterised in that:Described gear drive includes lifting tooth
Bar and the gear being engaged with lifter rack, gear are arranged on lifting motor(71)Output shaft on, lifter rack slide peace
On ceramic tile conveying mechanism, lifter rack is vertically arranged, holds in the palm brick finger(69)On lifter rack.
6. ceramic tile device for pilling according to claim 1, it is characterised in that:Described ceramic tile clamp system includes clamping gas
Cylinder(70)And folded brick clamp plate(68), clamping cylinder(70)There are two, be symmetricly set on ceramic tile conveying mechanism both sides, fold brick clamp plate
(68)Installed in clamping cylinder(70)Piston rod on, the clamping cylinder of both sides(70)Promote folded brick clamp plate(68)Move horizontally,
So as to clamp or unclamp to ceramic tile.
7. ceramic tile device for pilling according to claim 6, it is characterised in that:Described folded brick clamp plate(68)Conveyed with ceramic tile
Provided with folded brick swing arm between mechanism, folded brick swing arm one end is rotatably installed on ceramic tile conveying mechanism, the other end and folded brick clamp plate
(68)Rotate connection.
8. ceramic tile device for pilling according to claim 1, it is characterised in that:It is dismountable on described ceramic tile conveying mechanism
Folded brick detection unit for detecting ceramic tile is installed, folded brick detection unit is arranged on the top of ceramic tile clamp system.
9. a kind of ceramic tile stacks palletizing apparatus, it is characterised in that:Including manipulator, ceramic tile overturning device and claim 1 ~ 8
Ceramic tile device for pilling described in any one, manipulator includes frame(1), walking mechanism, w axle rotating mechanisms(6)And gripper
Structure(7), walking mechanism is installed in frame(1)On, and can be moved respectively along x-axis, y-axis and z-axis, w axle rotating mechanisms(6)Install
In walking mechanism, grasping mechanism(7)Installed in w axle rotating mechanisms(6)On, ceramic tile device for pilling is arranged on the one of manipulator
Side, ceramic tile overturning device is arranged between ceramic tile device for pilling and manipulator, and the ceramic tile stacked to ceramic tile device for pilling enters
Row upset, so as to facilitate manipulator to capture.
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CN201621237876.9U CN206318498U (en) | 2016-11-18 | 2016-11-18 | A kind of ceramic tile device for pilling and ceramic tile stack palletizing apparatus |
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CN201621237876.9U CN206318498U (en) | 2016-11-18 | 2016-11-18 | A kind of ceramic tile device for pilling and ceramic tile stack palletizing apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108639775A (en) * | 2018-07-11 | 2018-10-12 | 合肥固泰自动化有限公司 | A kind of lift robot palletizer |
CN106276293B (en) * | 2016-11-18 | 2022-10-11 | 山东爱而生智能科技有限公司 | Ceramic tile stacking device |
-
2016
- 2016-11-18 CN CN201621237876.9U patent/CN206318498U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106276293B (en) * | 2016-11-18 | 2022-10-11 | 山东爱而生智能科技有限公司 | Ceramic tile stacking device |
CN108639775A (en) * | 2018-07-11 | 2018-10-12 | 合肥固泰自动化有限公司 | A kind of lift robot palletizer |
CN108639775B (en) * | 2018-07-11 | 2023-12-05 | 合肥固泰自动化有限公司 | Lifting type stacking robot |
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