A kind of novel intelligent electric machine
Technical field
The utility model is related to a kind of novel intelligent electric machine.
Background technology
In modern society, motor is widely used in various production and living fields.Due to industrial and mining enterprises' production process not
There is single-phase motor overload, power supply, Voltage unbalance and because conventional motors protected mode is typically by contact unavoidably in stabilization
The control circuit of the compositions such as device, relay come what is completed, install and safeguard inconvenience, and volume is larger, relatively costly, no by complex circuit
Intelligent power distribution and remote monitoring demand can be met, function is less, it is impossible to the situation in motor operation course is carried out comprehensively in real time
Control and protection so that motor is often burned out, burning for motor light then makes stalling, influence production;It is heavy then give enterprise
Heavy economic losses is caused, so that jeopardize safety.Therefore, it is necessary to be improved to traditional mode.
Utility model content
The technical problems to be solved in the utility model and propose technical assignment be to prior art carry out improve with
Improve, there is provided a kind of novel intelligent electric machine, stability, the convenience worked with the protective capability of effective lifting motor, lifting motor
Install for the purpose of safeguarding.Therefore, the utility model takes following technical scheme.
A kind of novel intelligent electric machine, including motor, the controller outside motor and terminal box, described terminal box are located at
The top of motor, terminal box upward opening, described controller is located at the top of terminal box, and controller includes housing, described
Housing is put together by upper shell and lower house, and the Mosaic face between described upper shell and lower house is beveling plane, upper casing
The cross section of body and lower house is two right-angled trapeziums of mutual wedging.Terminal box top is laid in by controller, is covered
Connected by inclined-plane between terminal box, and the upper shell and lower house of controller, can be very good to lift waterproof effect, be easy to
The maintenance of controller internal components, controller is arranged on the top of connection box for motor, effectively shortens the connection of control circuit
Line length, it is not necessary to outward with switch board.
Used as further improving and supplementing to above-mentioned technical proposal, the utility model also includes that following supplementary technology is special
Levy.
Between described upper shell and lower house, be equipped with waterproof seal between lower house and terminal box, it is described under
Housing side is provided with the power line water joint for connecting three-phase power line and the holding wire waterproof for realizing remote control
Joint.By setting waterproof seal and using water joint, it is possible to achieve more preferable waterproof effect, connect by holding wire waterproof
Head connection external signal line, it is possible to achieve the control such as remote activation, overload protection, overtemperature protection, short-circuit protection and defencive function.
Described lower house is provided with the cable hole run through with terminal box, and the inner bottom surface of lower house is provided with binding post, described
Terminal box in be provided with the vertical vertical cable hole post communicated with electric machine stand inner chamber.Lower house is located at by binding post
It is interior, and by vertical cable hole post perforating line cable, can preferably realize waterproof effect.
Described terminal box and the support integrally casting shaping of motor.Terminal box makes terminal box and machine with support integrally casting
The firm one of seat, will not cause terminal box to loosen, and make water and the dust will not be from terminal box because of the vibration of motor rotation
Connecting portion with support enters, and the mode of integrally casting shaping eliminates single terminal box mould, and production efficiency is higher,
Production cost is lower.
The top surface corner of described terminal box is provided with the fixing hole for fixing lower house, and described controller housing is in length
Cube, is equipped with the screw fixed seat with through hole to fix upper-lower casing at its corner.By the fixing hole of wiring box top and
The screw fixed column of support, controller can be firmly fixed on support, and makes the bottom surface of controller and terminal box top
Portion can be brought into close contact.
The periphery face ring cloth beam of described support to fin, ventilating duct, support axial direction are formed between abutting fins
Two ends are provided with end shield, and the air vent communicated with ventilating duct is opened up on end shield.By setting the fin of axial direction, and by end shield
Air vent, can be effectively reduced the temperature of fin.
The upper shell top surface of described controller is provided with the display screen for display motor operation items state parameter in real time
And start-stop button.Display screen and start-stop button are easy to the running status of start stop operation and monitoring motor.
The PCB control panels being connected with display screen are provided with described controller, the winding of described motor internal is provided with
Temperature-sensitive device, the connecting line of described temperature-sensitive device is electric through the PCB control panels of terminal box, the cable hole of lower house and controller
Connection, described PCB control panels include overload protecting circuit, overheating protection circuit, short-circuit protection circuit.Controller passes through temperature-sensitive
Units test motor winding temperature, in conjunction with overload protecting circuit, overheating protection circuit, short-circuit protection circuit, realizes various mistakes
Carry overcurrent protection.
Described every state parameter includes the supplemental characteristic including voltage, electric current, power, rotating speed, power factor, harmonic wave
And state instruction.By every state parameter and state instruction, motor running condition can be comprehensively understood.
Described controller also includes the drive module for motor, and described drive module passes through Rubber shockproof pad
It is fixed on the medial surface of controller lower house.Motor oscillating can be effectively reduced by Rubber shockproof pad to hinder drive module
Evil, improves shockproof effect, makes motor operation more stable.
Beneficial effect:Water proof and dust proof effect is improved, and can easily realize unattended, remote activation, hand certainly
Dynamic control, overload protection, overtemperature protection energy function, can effective shock, improve the stability of motor operation, installation maintenance side
Just, and cost is significantly reduced.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model blasting arrangement schematic diagram.
In figure:1- motors;2- controllers;3- terminal boxes;4- waterproof seals;5- lower houses;6- upper shells;7- start and stop are pressed
Button;8- Rubber shockproof pads;9- power line water joints;10- holding wire water joints;11- drive modules;12- binding posts;
13-PCB control panels;14- display screens;101- fin;201- screw fixed seats;301- cable hole posts;302- fixing holes.
Specific embodiment
The technical solution of the utility model is described in further detail below in conjunction with Figure of description.
As shown in figure 1, a kind of novel intelligent electric machine, including motor 1, the controller 2 outside motor 1 and terminal box 3, institute
The terminal box 3 stated is controlled located at the top of motor 1, the upward opening of terminal box 3, described controller 2 located at the top of terminal box 3
Device processed 2 includes upper shell 6 and lower house 5, and the joint face between described upper shell 6 and lower house 5 is beveling plane, makes upper casing
One lateral view of body 6 and lower house 5 is shaped as two right-angled trapeziums of mutual wedging.It is laid in by controller 2
The top of terminal box 3, is covered and connected by inclined-plane between terminal box 3, and the upper shell 6 and lower house 5 of controller 2, can be very
Good lifting waterproof effect, and it is easy to the maintenance of the internal components of controller 2, controller 2 is arranged on the upper of the terminal box 3 of motor 1
Portion, effectively shortens the connection line length of control circuit, it is not necessary to outward with switch board.
In order to preferably realize self-protection, between described upper shell 6 and lower house 5, lower house 5 and terminal box 3 it
Between be equipped with waterproof seal 4, the described side of lower house 5 is provided with the power line water joint 9 for connecting three-phase power line
With the holding wire water joint 10 for realizing remote control.By setting waterproof seal 4 and using water joint, Ke Yishi
Now more preferable waterproof effect, external signal line is connected by holding wire water joint 10, it is possible to achieve remote activation, overload are protected
The controls such as shield, overtemperature protection, short-circuit protection and defencive function.
In order to preferably realize water proof and dust proof effect, described lower house 5 is provided with the cable hole run through with terminal box 3, under
The inner bottom surface of housing 5 is provided with binding post 12, be provided with described terminal box 3 it is vertical communicated with the support inner chamber of motor 1 it is perpendicular
To cable hole post 301.It is located in lower house 5 by binding post 12, and cable is worn by vertical cable hole post 301,
Waterproof effect can preferably be realized.
In order to lift the connection reliability and reduces cost of terminal box 3, described terminal box 3 and the support of motor 1 are integrally
Casting.Terminal box 3 makes terminal box 3 and the firm one of support with support integrally casting, will not be because of the vibration of the operating of motor 1
And cause terminal box 3 to loosen, and water and dust is not entered from the connecting portion of terminal box 3 and support, and integrally casting
The mode of shaping eliminates the mould of single terminal box 3, and production efficiency is higher, and production cost is lower.
For effectively static controller 2, the top surface corner of described terminal box 3 is provided with for fixing consolidating for lower house 5
Determine hole 302 to fix upper-lower casing 6,5.Realize between upper-lower casing 6,5, being connected between lower house and terminal box 3.
Radiating effect when being run for lifting motor 1, the periphery face ring of described support is furnished with axial fin
101, ventilating duct is formed between abutting fins 101, support axial direction two ends are provided with end shield, open up what is communicated with ventilating duct on end shield
Air vent.By setting the fin 101 of axial direction, and the air vent for passing through end shield, the temperature of fin 101 can be effectively reduced
Degree.
For the ease of monitoring and manual start stop operation, the top surface of upper shell 6 of described controller 2 is provided with for display in real time
Motor 1 runs the display screen 14 and start-stop button 7 of every state parameter.Display screen 14 and start-stop button 7 be easy to start stop operation and
Monitor the running status of motor 1.
In order to realize various overload flow protections, the PCB control panels being connected with display screen 14 are provided with described controller 2
13, the winding inside described motor 1 is provided with temperature-sensitive device, and the connecting line of described temperature-sensitive device passes through terminal box 3, lower casing
The cable hole of body 5 is electrically connected with the PCB control panels 13 of controller 2, and described PCB control panels 13 include overload protecting circuit, mistake
Thermal protection circuit, short-circuit protection circuit.Controller 2 detects the winding temperature of motor 1 by temperature-sensitive device, in conjunction with overload protection electricity
Road, overheating protection circuit, short-circuit protection circuit, realize various overload flow protections.
In order to comprehensively understand the operation conditions of motor 1, described every state parameter includes voltage, electric current, power, turns
Speed, power factor, harmonic wave are in interior supplemental characteristic and state instruction.By every state parameter and state instruction, can be comprehensive
Ground understands the operation conditions of motor 1.
For the shake-proof ability of lifting controller 2, described controller 2 also includes the drive module for motor 1
11, described drive module 11 is fixed on the medial surface of the lower house 5 of controller 2 by Rubber shockproof pad 8.By Rubber shockproof pad
8 can be effectively reduced motor 1 vibrates drive module 11 is injured, and improves shockproof effect, runs motor 1 more stable.
When motor 1 is assembled, the vertical cable hole of the connecting line of cable and temperature-sensitive device inside motor 1 from terminal box 3
Post 301 is passed and through the cable hole of lower house 5, is connected on the binding post 12 of output end, and the connecting line of temperature-sensitive device connects
It is connected on the PCB control panels 13 of controller 2, is connected to by power line water joint 9 from the outside three-phase power line for accessing defeated
Enter on the binding post 12 at end, be connected on PCB control panels 13 by holding wire water joint 10 from the outside holding wire for accessing,
By holding wire, remote activation can be realized from long-range host computer, motor 1 can be realized automatically controlling, overload protection, overheat
Protection and short-circuit protection, it is also possible to which manual start-up and shut-down control is carried out by the start-stop button 7 on controller 2;When motor 1 runs, show
Display screen 14 shows every operational factor of motor 1 such as the working voltage of motor 1, electric current, power, rotating speed, power factor, harmonic wave in real time,
It is easy to personnel control, and every service data of motor 1 to be displayed on host computer in real time by holding wire, is easy to remote monitoring.
A kind of novel intelligent electric machine shown in figure 1 above -2 is specific embodiment of the utility model, has embodied this
Utility model substantive distinguishing features and progress, under enlightenment of the present utility model, shape can be carried out to it according to actual use needs
The equivalent modifications of the aspects such as shape, structure, this programme protection domain row.