Background technology
Natural gas filling station has following several types:
1. pair place for having source of the gas uses normal station (or labeling station), and usual admission pressure is 0.1~6.0MPa, and it is right to inflate
As being CNG automobile;
2. haul high-pressure gas cylinder group (hereinafter referred to as tank car) by automobile in the place without source of the gas to supply, source of the gas source
In mother station, its gas storage pressure is 20MPa, is supplied to CNG automobile by natural gas supply sub-station;
3. another uses the place for having source of the gas mother station, and usual admission pressure is 1.0~6.0MPa, and inflation object is
Tank car, is supplied by tank car to natural gas supply sub-station;
4., in order to save cost of building a station, quite a few has the place of source of the gas using mixing gas station, and mother station and labeling station are simultaneous
The form of appearance, inflation object is tank car and CNG automobile;
Some areas start by biogas by separate, dry, filtering etc. process extract cleaning methane (natural gas is main
Composition), gas can directly be filled into CNG automobile or tank car by compressor and auxiliary device, the gas station type belongs to class
Type 4 (mixing gas station) category, such gas station main purpose is methane recovery, so being carved with tank car when needing to collect
Biogas, then tank car can just substitute caisson system;When to CNG automobile aerating, the mounted gas cylinder of CNG automobile is often only
There are several decaliters, will soon fill it up with, if compressor cannot stop in time or gas is without remaining storing apparatus, gas pressure will
Quick to raise, compressor air-discharging safety valve will upspring more than specified set-pressure, cause compressor fault to shut down, while safety
Valve is frequently upspring, and will reduce safety valve service life;If other safety valve breaks down, gas cannot be discharged safely, can be made
The explosion accident of forming apparatus and pipeline, but in order to prevent maloperation, it is necessary to caisson evades such risk, while
Buffer gas is played, accelerates the purpose of aeration speed.But caisson is installed and is not only worth very high, take up an area larger, peace
Fill the expense safeguarded larger, and need annual examination every year, so this new compression compatible with labeling station without caisson mother station adds
Gas system provides a solution, can without additionally building special caisson, with safe and reliable, cost bottom,
The practical value higher such as easy maintenance.
Utility model content
The purpose of this utility model is that and solves the above problems and provide a kind of without the compression aerating of caisson mark mother station
System.
The utility model is achieved through the following technical solutions above-mentioned purpose:
Without caisson mark mother station compress refueling system, including mark mother station multiple compressors, the input of each compressor
End and the inlet end connection of corresponding mark mother station, including it is PLC control devices, multiple compressor, the first automatic valve, second automatic
Valve, the 3rd automatic valve, counterbalance valve, inflation post and filling machine, the output end of multiple compressors pass through gas piping and first certainly
The input connection of dynamic valve, the output end of the first automatic valve is by gas piping input respectively with counterbalance valve, second automatic
The input connection of the input of valve and the 3rd automatic valve, the output end of counterbalance valve by gas piping respectively with the second automatic valve
Output end and inflation post input connection, inflate post output end be connected with the input of tank car by gas piping;The
The output end of three automatic valves is connected by gas piping with the input of filling machine, the output end of filling machine by gas piping with
The input connection of CNG automobile;The control signal output of PLC control devices is believed by the control after cable respectively with inflation post
Control signal input, the control signal input of the first automatic valve, the control of the second automatic valve of number input, multiple compressors
The control signal input connection of signal input part processed and the 3rd automatic valve.
Specifically, the second automatic valve and the 3rd positive and negative linkage of automatic valve;When the second automatic valve is opened, the 3rd automatic valve is closed
Close;When the second automatic valve is closed, the 3rd automatic valve is opened.
The beneficial effects of the utility model are:
The utility model is a kind of to compress refueling system without caisson mark mother station, and the system can realize conventional mother station with mark
Stand compatibility refueling system function while, can avoid caisson install maintenance cost, and can by whole mother station with
The compatible compression refueling system of labeling station is installed into sledge, and when actually used, operating personnel can be automatically controlled by PLC control devices
The priority level of labeling station or mother station, realizes mark mother station free switching.The compression refueling system compatible with labeling station with traditional mother station
Compare, cost reduction, save floor space, it is simple to operate, be prevented effectively from maloperation, easy maintenance, while can into sledge production and
Install, improve production efficiency, even if not using special caisson, be also not in compressor fault shut down, safety valve frequently
Numerous reduction safety valve service life, safety valve of upspringing is broken down, and gas cannot be discharged safely, cause the blast of equipment and pipeline
The problem of accident.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in figure 1, without caisson mark mother station compress refueling system, including mark mother station multiple compressors, each pressure
The input of contracting machine is connected with the inlet end of corresponding mark mother station, including PLC control devices 8, multiple compressors, the first automatic valve
2nd, the second automatic valve 7, the 3rd automatic valve 11, counterbalance valve 3, inflation post 4 and filling machine 12, the output end of multiple compressors pass through
Gas piping 10 is connected with the input of the first automatic valve 2, the output end of the first automatic valve 2 by gas piping 10 respectively with the back of the body
The input connection of the input of pressure valve 3, the input of the second automatic valve 7 and the 3rd automatic valve 11, the output end of counterbalance valve 3 is led to
Cross gas piping 10 to be connected with the output end of the second automatic valve 7 and the input of inflation post 4 respectively, the output end for inflating post 4 is led to
Gas piping 10 is crossed to be connected with the input of tank car 5;The output end of the 3rd automatic valve 11 is by gas piping 10 and filling machine 12
Input connection, the output end of filling machine 12 is connected by gas piping 10 with the input of CNG automobile 13;PLC control dresses
8 control signal output is put by the control signal input after cable 9 respectively with inflation post 4, the control of multiple compressors
Signal input part, the control signal input of the first automatic valve 2, the control signal input of the second automatic valve 7 and the 3rd are automatic
The control signal input connection of valve 11.
Inflation post 4 will allow signal transmission to PLC control devices 8 by cable 9, and PLC control devices 8 control first respectively
Automatic valve 2, the second automatic valve 7, the 3rd automatic valve 11 are opened and closed and start/stop of compressor machine, realize automatic inflating or inflating function.
Counterbalance valve 3 is mechanical, can manually set gas by pressure, and the present embodiment is set to 19.5MPa, then when
Gas pressure is more than 19.5MPa before counterbalance valve 3, and gas can enter inflation post 4 from the first automatic valve 2 by counterbalance valve 3, then
Into tank car 5.
When the second automatic valve 7 is opened, gas can enter tank car 5 by inflating post 4.
When the first automatic valve 2 and the 3rd automatic valve 11 are opened, gas can enter CNG automobile 13 by filling machine 12.
Second automatic valve 7 and the positive and negative linkage of the 3rd automatic valve 11;When the second automatic valve 7 is opened, the 3rd automatic valve 11 is closed
Close;When the second automatic valve 7 is closed, the 3rd automatic valve 11 is opened.
Inflation post 4 is provided with button, after the gas piping 10 between tank car 5 and inflation post 4 is connected, can open this and press
Button, inflation post 4 provides aerating and allows signal to PLC control devices 8, PLC control devices 8 can control start/stop of compressor and
First automatic valve 2, the second automatic valve 7, the opening and closing of the 3rd automatic valve 11.
Compressor includes the first compressor 1 and the second compressor 6 in the present embodiment.
The first automatic valve 2, the second automatic valve 7, the 3rd automatic valve 11 are electrical ball valve or Pneumatic ball in the present embodiment
Valve.
PLC control devices 8 are PLC and its supporting electric/electronic device in the present embodiment.
The utility model includes three loading lines, respectively:
The gas piping 10 that compressor passes through to match with the first automatic valve 2, the second automatic valve 7, inflation post 4, tank car 5 connects
Connect, form main gas charge pipeline, be that tank car 5 is inflated;
Compressor is connected with the first automatic valve 2, counterbalance valve 3, inflation post 4, tank car 5 by the gas piping 10 for matching, shape
It is that tank car 5 is inflated into back pressure loading line;
Compressor and the first automatic valve 2, the 3rd automatic valve 11, filling machine 12, CNG automobile 13 pass through the gas piping for matching
10 connections, form main aerating pipeline, are the aerating of CNG automobile 13.
The utility model is a kind of to compress refueling system without caisson mark mother station, and the system can realize conventional mother station with mark
Stand compatibility refueling system function while, can avoid caisson install maintenance cost, and can by whole mother station with
The compatible compression refueling system of labeling station is installed into sledge, and when actually used, operating personnel can automatically be controlled by PLC control devices 8
The priority level of labeling station processed or mother station, realizes mark mother station free switching.The compression aerating system compatible with labeling station with traditional mother station
System is compared, cost reduction, save floor space, it is simple to operate, be prevented effectively from maloperation, easy maintenance, while can be produced into sledge
And installation, improve production efficiency, be also not in compressor fault shutdown, safety valve even if not using special caisson
Frequently upspring reduction safety valve service life, safety valve is broken down, and gas cannot be discharged safely, causes the quick-fried of equipment and pipeline
The problem of fried accident.
The utility model has following several workflows:
Workflow one:The aerating of tank car 5, when there is tank car 5 to need inflation, is connected with inflation post 4, manually boots inflation post
Inflation on 4 allows call button, and signal transmission sends instruction to PLC control devices 8, PLC control devices 8 to compressor, permits
Perhaps compressor start, PLC control devices 8 start single respective compressive machine or multiple compressors start simultaneously, open first
The automatic valve 7 of automatic valve 2 and second, compressor possesses start bar by detecting the parameters such as compressor intake and exhaust pressure at different levels, temperature
During part, compressor normally starts, and compressor is by low pressure natural gas by after multi-stage booster, gases at high pressure are entered by discharge duct
First automatic valve 2, the second automatic valve 7, enter inflation post 4 afterwards, and inflation post 4 starts to be the aerating of tank car 5, the gas pressure of tank car 5
Gradually rise, the pressure of tank car 5 is slightly below Compressor Discharge Pressure, until the gas pressure of tank car 5 reaches rated value, PLC control dresses
Put 8 pairs of compressors and send halt instruction, compressor sails out of gas station, this work automatically into shutdown, compressor shutdown, tank car 5
Flow is completed.
Workflow two:The aerating of CNG automobile 13, it is necessary to be the aerating of CNG automobile 13 during workflow one is performed
When, CNG automobile 13 is connected with filling machine 12, filling machine 12 is opened, filling machine 12 sends a signal to PLC control devices 8, PLC
Control device 8 sends instruction, opens the 3rd automatic valve 11, closes the second automatic valve 7, and compressor is by low pressure natural gas by multistage
After supercharging, gases at high pressure are sent into by the first automatic valve 2, the 3rd automatic valve 11 by discharge duct, afterwards into filling machine 12, plus
Mechanism of qi 12 starts to be the aerating of CNG automobile 13.Because the initial pressure of CNG automobile 13 is relatively low, far below pressure (this practicality of counterbalance valve 3
It is new to be preferably 19.5MPa), so compressor air-discharging can preferentially enter CNG automobile 13, gas pressure in the gas bomb of CNG automobile 13
Power is quickly raised, and the pressure of CNG automobile 13 is slightly below Compressor Discharge Pressure;Until the gas pressure of CNG automobile 13 reaches counterbalance valve 3
Pressure (is typically set at 19.5MPa), and counterbalance valve 3 is stressed influence, automatically turns on, and compressor gases at high pressure pass through discharge duct
Into the first automatic valve 2, counterbalance valve 3, enter and inflate post 4, inflation post 4 is the aerating of tank car 5, now, tank car 5 and CNG vapour afterwards
The aerating simultaneously of car 13, because the gas bomb of tank car 5 is larger, does not result in pressure and raises immediately, at this moment can close filling machine
12, air filling gun is extracted, stopping carries out aerating to CNG automobile 13, and CNG automobile 13 sails out of gas station, and this workflow is completed.If
Without filling machine 12 is closed in time, additional effect will not be caused to the system, only when tank car 5 and the gas pressure of CNG automobile 13
Rated value is reached simultaneously, and PLC control devices 8 can just send halt instruction, compressor autostop, if necessary to right to compressor
The aerating of second or more CNG automobile 13, repeats this flow.
Note, only workflow one is carrying out, can implementation flow two, that is, ensure that compressor all the time can be to groove
Car 5 carries out aerating, can open compressor.Because the mounted gas cylinder of CNG automobile 13 often only has tens liter capacities, only to CNG
During 13 aerating of automobile, will soon fill it up with, if compressor cannot stop in time or gas is without remaining storing apparatus, gas pressure
Power will be raised quickly, and compressor air-discharging safety valve can cause compressor fault to shut down, together because being upspring more than specified set-pressure
When safety valve frequently upspring, will reduce safety valve service life;If other safety valve breaks down, gas cannot be arranged safely
Go out, the explosion accident of equipment and pipeline can be caused, tank car 5 can play the effect of caisson, evade above-mentioned risk, while rising
To buffer gas, accelerate the purpose of aeration speed.
General principle of the present utility model, principal character and advantage has been shown and described above.The technical staff of the industry
It should be appreciated that the utility model is not restricted to the described embodiments, the simply explanation described in above-described embodiment and specification is originally
The principle of utility model, on the premise of the utility model spirit and scope are not departed from, the utility model also has various change
And improvement, these changes and improvements are both fallen within the range of claimed the utility model.The utility model claims scope
Defined by appending claims and its effect thing.