For the flat type copper wire torsion device of armature winding
Technical field
The utility model is related to motor production field, more particularly to a kind of for flat used by rotor armature winding
The device that copper cash is reversed.
Background technology
Armature winding is connected and constituted according to certain rules by the armature coil of certain amount, is the circuit part of motor,
It is induced electromotive force, produces electromagnetic torque to carry out the part of energy converting between mechanical.The circular or square-section of coil insulation
Wire is coiled into, and a point upper and lower two-layer is embedded in the core slots of armature, wherein being placed on, groove is interior and the effective edge near notch calls layer
Side, lower floor side, upper and lower interlayer is separated the effective edge near bottom land with insulating paper in same groove.Winding coil is referred to as around constituent element
Part, point single turn and multiturn.One element is made up of two component outlines and terminated line, and component outline is placed in groove, can cutting magnetic line
And induced electromotive force is produced, and " effective edge " is, terminated line is placed on outside groove, not cutting magnetic line, is only used as connecting line.Each unit
One component outline of part is placed on the upper strata of some groove, and another component outline is then placed on the lower floor of another groove.Using square-section
When wire is that flat type copper wire makes armature winding, after in flat type copper wire insertion armature slot, in addition it is also necessary to upper strata while and end during lower floor
Head is reversed, in inserting it into the corresponding commutator segment of commutator.It is to pass through to carry out torsion to flat copper end in the prior art
The torsion of manual type one piece, not only wastes time and energy, efficient under, labour intensity is high, and when reversing easily to flat type copper wire outside
Layer insulating causes to damage, and influences the quality of product.
Utility model content
For the deficiency in the presence of prior art, the utility model provides the flat type copper wire torsion dress for armature winding
Put, its is easy to operate, and more laborsaving, can significant increase processing efficiency, and effectively prevent flat type copper wire external insulation
Impaired problem.
To achieve the above object, the utility model employs following technical scheme:
For the flat type copper wire torsion device of armature winding, including:
Support frame, support frame as described above includes support baseboard and the branch support by upright supports above support baseboard
Plate;
Chute on support baseboard, the chute includes the fixed plate being arranged on by bolt arrangement on support baseboard
With two parallel blend stops for being fixed on dead plate upper end face, two parallel blend stops and dead plate upper end face form channel-shaped knot
Structure;
In chute and for the clamping device of fixed armature, the clamping device includes clamp block, is hinged on clamp
Dynamic fixture block above block and the lockable mechanism for carrying out locking to clamp block and dynamic fixture block, the upper surface of the clamp block and
The lower surface of dynamic fixture block is respectively equipped with first groove and the second groove of section semicircular in shape, and first groove and second recessed
Groove forms cylinder shape groove when clamp block and dynamic fixture block are engaged;
Mounting bracket on chute bearing of trend, the mounting bracket include being fixed on mounting base on support baseboard,
Installation top board above mounting base and the first location-plate and second between being connected to mounting base and installing top board
Location-plate, wherein described install the first pilot hole and the second pilot hole that top board is provided with vertical extension, first location-plate
It is arranged and is each perpendicular to chute bearing of trend in parallel with the second location-plate, and first location-plate is located at the second location-plate and cunning
Between groove, the first location hole and the second location hole are respectively equipped with first location-plate and the second location-plate, described first determines
Position hole, the second location hole have same central shaft with the cylinder shape groove;
Axle sleeve in first location hole is arranged on by bearing, the end face near chute of the axle sleeve is provided with installation spiral shell
Hole, one end near the second location-plate of the axle sleeve is fixed with first gear;
Mandrel in axle sleeve is arranged on by bearing, installation screw also is provided with the end face near chute of the mandrel,
The center of the mandrel is additionally provided with the back pieces hole for connecting two end face, and one end away from the first location-plate of the mandrel is fixed
There is second gear;
The first reverse plate on end face of mandrel is arranged on by bolt arrangement, the center of first reverse plate is provided with level
Motor axis hole and the motor axis hole connect the first reverse plate two end faces, the end near chute of first reverse plate
Face is provided with the first jack that multiple cross sections are rectangle, and first jack is in uniform divergent shape around motor axis hole central shaft
Distribution;
The second reverse plate on end face of shaft bush is arranged on by bolt arrangement, second reverse plate is enclosed within the first reverse plate
Outside, the end face near chute of second reverse plate is provided with the second jack that multiple cross sections are rectangle, and described
Second jack is distributed around motor axis hole central shaft in uniform divergent shape;
For the first drive mechanism for driving first gear to rotate, first drive mechanism is located at first including movable
First push rod of pilot hole, first pressure cylinder vertically downward located at roof supporting lower surface and directly over the first push rod,
The first cross bar located at the first push rod lower end, two first fix bars for being vertical at the first cross bar two ends and it is located therein one
The first tooth bar in the fix bar of root first, wherein two first fix bars are respectively by two first extension springs and installation
Top board is connected, and first tooth bar is meshed with first gear;
For the second drive mechanism for driving second gear to rotate, second drive mechanism is located at second including movable
Second push rod of pilot hole, second pressure cylinder vertically downward located at roof supporting lower surface and directly over the second push rod,
The second cross bar located at the second push rod lower end, two second fix bars for being vertical at the second cross bar two ends and it is located therein one
The second tooth bar in the fix bar of root second, wherein two second fix bars are respectively by two second extension springs and installation
Top board is connected, and second tooth bar is meshed with second gear, and the second gear and first gear are respectively at mandrel center
The both sides of axle are oppositely arranged;
For the pushing mechanism for promoting armature to be moved to mounting bracket, the pushing mechanism is included in the fixed plate of chute
Cylinder supports plate and the first cylinder on cylinder supports plate, the output shaft of first cylinder has with cylinder shape groove
Identical central axle;
For promoting armature away from the resetting-mechanism of mounting bracket, the resetting-mechanism is second on the second location-plate
Cylinder, the expansion link of second cylinder passes through the second location hole and stretches in the back pieces hole of mandrel.
Further, the clamp block and dynamic fixture block identical side are respectively equipped with the first loose slot and the second loose slot,
First loose slot communicates with clamp block upper surface and rotating shaft is provided with first loose slot, the second loose slot connection
The upper surface and lower surface of dynamic fixture block, the lockable mechanism include it is movable in rotating shaft and with externally threaded locking rod and
The latch on locking rod is enclosed within by helicitic texture.
Further, it is equipped with the support baseboard and mounting base and is matched with the first fix bar and the second fix bar
The first guide hole and the second guide hole.
Compared to prior art, the utility model has the advantages that:The utility model is cheap for manufacturing cost, operation
Simple and fast, it is time saving and energy saving, individual labor intensity is reduced, processing efficiency is improved, and effectively prevent flat type copper wire and be damaged,
So as to ensure that the quality of flat type copper wire.
Brief description of the drawings
Fig. 1 is structure right view of the present utility model.
Fig. 2 is the A-A sectional views of Fig. 1.
Fig. 3 is the open configuration left view of clamping device described in the utility model.
Fig. 4 is the interlocking pattern rearview of clamping device described in the utility model.
Fig. 5 is the left view of the first reverse plate described in the utility model and the second reverse plate.
Fig. 6 is the top view of installation top board described in the utility model.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment is further illustrated to the technical scheme in the utility model.
As shown in Figure 1 and Figure 2, the utility model proposes the flat type copper wire torsion device for armature winding, including:
Support frame, support frame as described above includes support baseboard 11 and the branch by upright supports 12 above support baseboard 11
Support plate 13;
Chute on support baseboard 11, the chute includes the fixation being arranged on by bolt arrangement on support baseboard
Plate 21 and two parallel blend stops 22 for being fixed on the upper surface of fixed plate 21, two parallel blend stops 22 and the upper surface of fixed plate 32
Form groove-like structure;
In chute and for the clamping device of fixed armature, as shown in Figure 3, Figure 4, the clamping device includes clamp
Block 31, the dynamic fixture block 32 and the locking machine for carrying out locking to clamp block 31 and dynamic fixture block 32 that are hinged on the top of clamp block 31
Structure, the upper surface of the clamp block 31 and the lower surface of dynamic fixture block 32 are respectively equipped with the He of the first groove 311 of section semicircular in shape
Second groove 321, and the groove 321 of first groove 311 and second forms cylinder when clamp block 31 and dynamic fixture block 32 are engaged
Connected in star, the clamp block 31 and the identical side of dynamic fixture block 32 are respectively equipped with the first loose slot 312 and the second loose slot 322,
First loose slot 312 is communicated with the upper surface of clamp block 31 and is provided with rotating shaft 34, described second in first loose slot 312
The upper surface and lower surface of the dynamic fixture block 32 of the connection of loose slot 322, the lockable mechanism include movable in rotating shaft 34 and having
The latch 36 for having externally threaded locking rod 35 and being enclosed within by helicitic texture on locking rod 35;
Mounting bracket on chute bearing of trend, the mounting bracket includes the mounting base being fixed on support baseboard
41st, located at the top of mounting base 41 installations top board 42 and be connected to mounting base 41 and install first fixed between top board 42
The position location-plate 44 of plate 43 and second, wherein as shown in fig. 6, described install the first pilot hole that top board 42 is provided with vertical extension
421 and second pilot hole 422, the location-plate 44 of first location-plate 43 and second be arranged in parallel and is each perpendicular to chute extension side
To, and first location-plate 43 be located between the second location-plate 44 and chute, the location-plate of first location-plate 43 and second
The first location hole 431 and the second location hole 441, first location hole 431, the second location hole 441 and institute are respectively equipped with 44
Stating cylinder shape groove has same central shaft;
Axle sleeve 5 in first location hole 431 is arranged on by bearing 100, is set on the end face near chute of the axle sleeve 5
The one end near the second location-plate 44 for having installation screw, the axle sleeve 5 is fixed with first gear 52;
Mandrel 6 in axle sleeve 5 is arranged on by bearing 100, also is provided with installing on the end face near chute of the mandrel 6
Screw, one end away from the first location-plate 43 of the mandrel 6 is fixed with second gear 61, and the center of the mandrel 6 is additionally provided with company
Lead to the back pieces hole 62 of two end face;
The first reverse plate 71 on the end face of mandrel 6 is arranged on by bolt arrangement, as shown in figure 5, first reverse plate
71 center is provided with horizontal motor axis hole 711 and the motor axis hole 711 connects two end faces of the first reverse plate 71, described
The end face near chute of the first reverse plate 71 is provided with the first jack 712 that multiple cross sections are rectangle, and described first inserts
Hole 712 is distributed around the central shaft of motor axis hole 711 in uniform divergent shape;
The second reverse plate 72 on the end face of axle sleeve 5 is arranged on by bolt arrangement, second reverse plate 72 is enclosed within first
The outside of reverse plate 71, the end face near chute of second reverse plate 72 is provided with second that multiple cross sections are rectangle and inserts
Hole 721, and second jack 721 around the central shaft of motor axis hole 711 in uniform divergent shape be distributed;
For the first drive mechanism for driving first gear 52 to rotate, first drive mechanism includes movable being located at the
First push rod 81 of one pilot hole 421, located at the lower surface of roof supporting 13 and it is located at the surface of the first push rod 81 vertically downward
First pressure cylinder 82, the first cross bar 83 located at the lower end of the first push rod 81, be vertical at the two ends of the first cross bar 83 two first
Fix bar 84 and the first tooth bar 85 being located therein in first fix bar 84, wherein described two 84 points of first fix bars
Not Tong Guo two first extension springs 86 with install top board 42 be connected, first tooth bar 85 is meshed with first gear 52;
For the second drive mechanism for driving second gear 61 to rotate, second drive mechanism includes movable being located at the
Second push rod 91 of two pilot holes, located at the lower surface of roof supporting 13 and it is located at the second of the surface of the second push rod 91 vertically downward
Pressure cylinder 92, the second cross bar 93 located at the lower end of the second push rod 91, two second fixations for being vertical at the two ends of the second cross bar 93
Bar 94 and the second tooth bar 95 being located therein in second fix bar 94, wherein described two second fix bars 94 are led to respectively
Cross two second extension springs 96 and be connected with top board 42 is installed, second tooth bar 95 is meshed with second gear 61, and described
Second gear 61 is oppositely arranged in the both sides of the central shaft of mandrel 6 respectively with first gear 52, the support baseboard 11 and install bottom
The first guide hole 841 and the second guide hole 941 matched with the first fix bar 84 and the second fix bar 94 are equipped with plate 41;
For the pushing mechanism for promoting armature to be moved to mounting bracket, the pushing mechanism includes the fixed plate 21 located at chute
On cylinder supports plate 37 and the first cylinder 34 on cylinder supports plate 37, the output shaft and cylinder of first cylinder 34
Connected in star has identical central axle;
For promoting armature away from the resetting-mechanism of mounting bracket, the resetting-mechanism is on the second location-plate 44
Two cylinders 38, the expansion link of second cylinder 38 passes through the second location hole 441 and stretches in the back pieces hole 62 of mandrel 6.
As shown in Fig. 2 when the utility model is used, armature 10 being clamped in into clamp block and dynamic fixture block being engaged formed circle
By clamp block and dynamic fixture block locking in cylindrical groove and by locking system, armature 10 is then promoted along cunning by the first cylinder
Moved towards the direction of mounting bracket in groove direction so that the upper strata side of armature flat type copper wire and lower floor's side end head insert the second jack respectively
In the first jack, while the motor shaft of armature core is through motor axis hole and inserts in back pieces hole, then the first pressure is respectively started
Power cylinder and second pressure cylinder, to promote the first tooth bar and the second tooth bar to move downward, you can drive first gear and second gear
Rotated rotating around opposite direction, it is final to drive the second reverse plate and the first reverse plate to be rotated around opposite direction, so that once
Flat type copper wire upper strata side and lower floor's edge rightabout are carried out treatment of turning one's head by property, not only easy to operate, and be effectively prevent flat
Copper cash external insulation is damaged;
After torsion is finished, then control the first cylinder retraction controls the expansion link of the second cylinder to advance and promotes armature
It is exited the motor axis hole, so that flat type copper wire is pulled away from the first jack and the second jack, then control first pressure
Cylinder and second pressure cylinder reset, then the first tooth bar and the second tooth bar are respectively in the effect of the first extension spring and the second extension spring
Lower reset, last knob latch upwards simultaneously stirs locking rod and disengages it from the second loose slot, you can double to start fixture block and by electricity
Pivot takes out;Because the first reverse plate and the second reverse plate are connected with mandrel and axle sleeve respectively by bolt arrangement, thus can basis
Various sizes of first reverse plate of replacing of different model and the second reverse plate, can be greatly cost-effective, and maintenance also more facilitates.
Finally illustrate, above example is only used to illustrate the technical solution of the utility model and unrestricted, this area
It is to be appreciated by one skilled in the art that can be modified to the technical solution of the utility model or equivalent, without de-
From the objective and scope of technical solutions of the utility model, it all should cover in the middle of right of the present utility model.