CN206270123U - A kind of full-automatic sample-preparing system of bauxite - Google Patents
A kind of full-automatic sample-preparing system of bauxite Download PDFInfo
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- CN206270123U CN206270123U CN201621186479.3U CN201621186479U CN206270123U CN 206270123 U CN206270123 U CN 206270123U CN 201621186479 U CN201621186479 U CN 201621186479U CN 206270123 U CN206270123 U CN 206270123U
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Abstract
The utility model is related to a kind of full-automatic sample-preparing system of bauxite, including one-level elevator, jaw crusher, the first elevating conveyor, blender, first-order reduction unit, double-roll crusher, the second elevating conveyor, spinning riffler, the 3rd elevating conveyor, drying mechanism, the 4th elevating conveyor, flour mill and abandon sample apparatus for temporary storage, full-automatic words operation, timeliness is saved, sample preparation accuracy is ensure that, cost is reduced.
Description
Technical field
The utility model is related to a kind of sample-preparing system, and in particular to a kind of full-automatic sample-preparing system of bauxite.
Background technology
Bauxite is the optimum feed stock for producing metallic aluminium, is also topmost application field, and its consumption accounts for world's bauxite
More than the 90% of total output.The non-metal applications of bauxite are mainly makees refractory material, grinding-material, chemicals and high alumina water
The raw material of mud.Though bauxite is small in the consumption proportion of nonmetallic aspect, purposes is quite varied.For example:Chemicals
Aspect can be applied to papermaking, purified water, ceramics and petroleum refining aspect with products such as sulfate, trihydrate and aluminium chloride；It is living
Property aluminum oxide in chemistry, oil refining, catalyst, catalyst carrier and decolouring, dehydration, degassing, depickling, drying etc. can be made in pharmaceuticals industry
Physical absorbent；The aluminium chloride produced with r-Al2O3 is available for the organic synthesis application such as dyestuff, rubber, medicine, oil；Glass group
Having 3%~5%Al2O3 in can improve fusing point, viscosity, intensity；Grinding-material is the primary raw material of senior emery wheel, polishing powder；
Refractory material is the indispensable furnace building material of industrial department.
What the full-automatic sample-preparing system of bauxite will be used to checking enter factory bauxite by broken, division, granularity reach 3mm with
Under, it is divided into three parts, wherein two parts are bottled, sealed, writing code automatically；Portion reaches 0.125mm granularities by drying, grinding, is divided into
Two parts, bottle automatically, seal, write code.
Utility model content
The utility model proposes a kind of full-automatic sample-preparing system of bauxite, full-automatic operation, section regarding to the issue above
About timeliness, it is ensured that sample preparation accuracy, reduces cost.
Specific technical scheme is as follows：
A kind of full-automatic sample-preparing system of bauxite, including it is one-level elevator, jaw crusher, the first elevating conveyor, mixed
Clutch, first-order reduction unit, double-roll crusher, the second elevating conveyor, spinning riffler, the 3rd elevating conveyor, drying mechanism,
4th elevating conveyor, flour mill and abandon sample apparatus for temporary storage；
The discharging opening of material feeding mechanism of the one-level elevator is connected with the charging aperture of jaw crusher, jaw crusher
Discharging opening be located at the feed end top of the first elevating conveyor, the discharge end of the first elevating conveyor and the charging aperture of blender
It is connected, the discharging opening of blender is connected by two grades of belt feeders with the charging aperture of first-order reduction unit, first-order reduction unit
Discharging opening be connected with the charging aperture of double-roll crusher, the discharging opening of double-roll crusher is located at the charging of the second elevating conveyor
End top, the discharge end of the second elevating conveyor is connected with the charging aperture of spinning riffler, the discharging opening of spinning riffler and
The feed end of the 3rd elevating conveyor is connected, and the discharge end of the 3rd elevating conveyor is connected with the charging aperture of drying mechanism,
The discharging opening of drying mechanism is located at the feed end top of the 4th elevating conveyor, the discharge end and flour mill of the 4th elevating conveyor
Charging aperture be connected；The sample apparatus for temporary storage of abandoning is connected with spinning riffler.
A kind of above-mentioned full-automatic sample-preparing system of bauxite, wherein, first elevating conveyor, the second elevating conveyor,
3rd elevating conveyor and the 4th elevating conveyor are zigzag configuration.
The beneficial effects of the utility model are：
The full-automatic sample-preparing system of the utility model bauxite, for diaspore is final after repeatedly broken, division
Pulvis is obtained, full-automatic operation has saved timeliness, it is ensured that sample preparation accuracy, reduces cost.
Brief description of the drawings
Fig. 1 is the utility model structure chart.
Fig. 2 is connected rearview for the utility model spinning riffler with sample apparatus for temporary storage is abandoned.
Fig. 3 is that the utility model one-level lifts side view.
Fig. 4 is the utility model one-level elevator front view.
Fig. 5 is the utility model one-level elevator conveyor hopper closed mode structure chart.
Fig. 6 is the utility model one-level elevator conveyor hopper open mode structure chart.
Fig. 7 is the utility model one-level elevator protection cap sectional view.
Fig. 8 is the utility model one-level elevator guiding mechanism structure chart.
Fig. 9 is the utility model one-level elevator detent mechanism structure chart.
Figure 10 is the utility model drying mechanism sectional view (1).
Figure 11 is the utility model drying mechanism sectional view (2).
Figure 12 is the utility model drying mechanism top view.
Figure 13 is the oven structure figure of the utility model drying mechanism.
Figure 14 is the discharge nozzle structure chart of the utility model drying mechanism.
Figure 15 is the rotary furnace drying mechanism structure chart of the utility model drying mechanism.
Figure 16 is the material alms bowl cleaning agency structure chart of the utility model drying mechanism.
Figure 17 shakeouts mechanism's structure chart for the utility model drying mechanism.
Figure 18 shakeouts mechanism body or cleaning agency main structure chart for the utility model.
Figure 19 shakeouts scraper plate top view for the utility model drying mechanism.
Figure 20 is the material alms bowl sectional view of the utility model drying mechanism.
Figure 21 is the material alms bowl bottom cover structure figure of the utility model drying mechanism.
Figure 22 is the utility model flour mill sectional view.
Figure 23 is the breaker sectional view of the utility model flour mill.
B portions enlarged drawing when Figure 24 is the crusher chamber lid open mode of the utility model flour mill.Figure 25 is new this practicality
Type abandons sample apparatus for temporary storage structure chart.
Figure 26 abandons the reversing arrangement sectional view of sample apparatus for temporary storage for the utility model.
Figure 27 abandons the reversing arrangement top view of sample apparatus for temporary storage for the utility model.
Figure 28 abandons the A-A of sample apparatus for temporary storage to sectional view for the utility model.
Figure 29 abandons the reversing arrangement main structure chart of sample apparatus for temporary storage for the utility model.
Figure 30 abandons the reversing arrangement main body sectional view of sample apparatus for temporary storage for the utility model.
Figure 31 abandons the commutation chute structure figure of sample apparatus for temporary storage for the utility model.
Figure 32 abandons the holding tank structure chart of sample apparatus for temporary storage for the utility model.
Specific embodiment
To make the technical solution of the utility model become apparent from clearly, below in conjunction with the accompanying drawings entering the utility model traveling one
Step description, any technical characteristic to technical solutions of the utility model carries out the scheme that equivalencing and conventional reasoning draw and falls
Enter the utility model protection domain.
Reference
One-level elevator 1, jaw crusher 2, the first elevating conveyor 3, blender 4, first-order reduction unit 5, roller pair breaking
Machine 6, the second elevating conveyor 7, spinning riffler 8, the 3rd elevating conveyor 9, drying mechanism 10, the 4th elevating conveyor 11,
Flour mill 12, abandon sample apparatus for temporary storage 13, carriage 21, conveyor hopper 22, material feeding mechanism 23, support frame 24, motor 26, top board
27th, base plate 28, side plate 29, the first driving gear 210, the second driven gear 211, the 3rd driven gear 212, the 4th driven gear
213rd, first rotating shaft 214, the second rotating shaft 215, the first chain 216, the second chain 217, hopper main body 218, hopper bottom 219,
3rd rotating shaft 220, spring 221, limited block 222, balancing weight 223, guiding mechanism 224, the first fixed block 225, the 4th rotating shaft
226th, guide wheel 227, guide groove 228, detent mechanism 229, the second fixed block 230, locating piece 231, protective cover 232, hopper 233,
Feed belt 234, clamp 235, plectrum 236, frame 31, baking oven 32, rotary furnace drying mechanism 33, material alms bowl cleaning agency 34, shakeout
Mechanism 35, baking oven discharge opening 36, discharging cylinder-bore 37, rotary shaft hole 38, observation services aperture 39, material alms bowl cleaning agency hole 310, enter
Material mouth hole 311, air-vent 312, shakeout mechanism orifice 313, feed pipe 314, discharge nozzle 315, top discharge pipe 316, bottom discharge pipe
317th, transition conduit 318, rotating disk 319, rotary shaft 320, reducing motor 321, material alms bowl 322, material alms bowl bottom 323, the first cylinder
324th, fixing groove 325, fixed disk 326, bowl 327, storing passage 328, fixed plate 329, laminating projection 331, the second balancing weight
332nd, shakeout mechanism body 333, shakeout scraper plate 334, the first fixed mount 335, the second fixed mount 336, the second tie rod cylinders 337,
Micromachine 338, fixed mount base plate 339, fixed mount top board 340, support column 341, pulley fixed plate 342, pulley 343, second
Connecting shaft 344, shakeout blade 345, cleaning agency main body 346, wire brush 347, PLC 348, operating platform 41, broken
Mechanism 42, support baseboard 44, vibrating motor 45, breaker 46, apparatus main body 47, cover plate 48, broken cavity wall 49, crusher chamber lid
410th, the first balancing weight 411, drainage block 412, crush cylinder 413, feeding hole of pulverizer 414, pulverizer discharging opening 415, broken
Chamber 416, blow tank 417, discharging cell wall 418, the upper surface 419 of drainage block, support 420, operation flat board 421, first passage
422nd, second spring 423, the first belt conveyor 51, the second belt conveyor 52, reversing arrangement 53, reversing arrangement main body 54,
Commutation chute 55, holding tank 56, the first feeding-passage 57, the first tapping channel 58, the second tapping channel 59, guide rail 510, guiding
Block 511, electric pushrod 512, push rod fixing hole 513, block cover plate 514, feed end 515, selection end 516, casing 517, waste sample
Import 518.
A kind of full-automatic sample-preparing system of bauxite, including one-level elevator 1, jaw crusher 2, the first elevating conveyor 3,
Blender 4, first-order reduction unit 5, double-roll crusher 6, the second elevating conveyor 7, spinning riffler 8, the 3rd elevating conveyor 9,
Drying mechanism 10, the 4th elevating conveyor 11, flour mill 12 and sample apparatus for temporary storage 13 is abandoned, first elevating conveyor, second
Elevating conveyor, the 3rd elevating conveyor and the 4th elevating conveyor are zigzag configuration；
The discharging opening of material feeding mechanism of the one-level elevator is connected with the charging aperture of jaw crusher, jaw crusher
Discharging opening be located at the feed end top of the first elevating conveyor, the discharge end of the first elevating conveyor and the charging aperture of blender
It is connected, the discharging opening of blender is connected by two grades of belt feeders with the charging aperture of first-order reduction unit, first-order reduction unit
Discharging opening be connected with the charging aperture of double-roll crusher, the discharging opening of double-roll crusher is located at the charging of the second elevating conveyor
End top, the discharge end of the second elevating conveyor is connected with the charging aperture of spinning riffler, the discharging opening of spinning riffler and
The feed end of the 3rd elevating conveyor is connected, and the discharge end of the 3rd elevating conveyor is connected with the charging aperture of drying mechanism,
The discharging opening of drying mechanism is located at the feed end top of the 4th elevating conveyor, the discharge end and flour mill of the 4th elevating conveyor
Charging aperture be connected；The sample apparatus for temporary storage of abandoning is connected with spinning riffler.
The one-level elevator includes carriage 21, conveyor hopper 22 and material feeding mechanism 23, and the carriage includes
Support frame 24, transmission mechanism and motor 26, the support frame include top board 27, base plate 28 and two side plates 29, top board and
Base plate is separately fixed at two two ends of side plate, the transmission mechanism include the first driving gear 210, the second driven gear 211,
3rd driven gear 212, the 4th driven gear 213, first rotating shaft 214, the second rotating shaft 215, the first chain 216 and the second chain
217, the first driving gear and the second driven gear are fixed in first rotating shaft, and first rotating shaft is rotatably fixed on two side plates
Between, positioned at support frame top, the 3rd driven gear and the 4th driven gear are fixed in the second rotating shaft, and the second rotating shaft can turn
Dynamic is fixed between two side plates, positioned at the bottom of support frame, the first chain wrap the first driving gear and the 3rd from
Linkage is realized between moving gear, the second chain wraps and linkage is realized between the second driven gear and the 4th driven gear, described
Motor is fixed on support frame outside, and rotor is connected with first rotating shaft；
The conveyor hopper includes hopper main body 218 and hopper bottom 219, and the hopper main body is by four isosceles trapezoids
The truncated rectangular pyramids structure that the side wall of structure is constituted, the hopper bottom is fixed on hopper main body by the way that the 3rd rotating shaft 220 is rotatable
Bottom, is provided with spring 221 between hopper bottom and hopper main body, when covering state, spring is in extended state, the hopper bottom
The limited block 222 for being provided with that section is sector structure is covered, balancing weight 223 is provided with limited block, on two side walls of conveyor hopper
Two guiding mechanisms 224 are respectively equipped with, the guiding mechanism includes the first fixed block 225, the 4th rotating shaft 226 and guide wheel 227, the
One fixed block is fixed on the side wall of hopper main body, and the 4th rotating shaft is fixed on the first fixed block, and guide wheel is rotatably fixed on
In 4th rotating shaft, the guide wheel is provided with guide groove 228, and guide groove mutually agrees with the side plate of carriage, makes conveyor hopper and carriage
Frame is realized rolling connection, and a detent mechanism 229, the detent mechanism are further respectively had on two side walls of the conveyor hopper
Including the second fixed block 230 and locating piece 231, the second fixed block is fixed on the side wall of hopper main body, and locating piece passes through bolt
It is fixed on the first chain or the second chain, detent mechanism is located between two guiding mechanisms on the wall of the same side, the first chain
Or second chain be located at the 4th rotating shaft lower section, be provided with protective cover 232 outside the support frame, the section of the protective cover is c
Shape structure；
Material feeding mechanism includes hopper 233 and feed belt 234, and hopper is located at carriage lower section, and hopper is provided with
Clamp 235, clamp top is provided with plectrum 236, and plectrum is set towards carriage, makes clamp integrally in inverted l-shaped structure, at hopper
In inactive state, conveyor hopper is lifted up with the motion of transmission mechanism, until plectrum is in contact with hopper bottom, with defeated
The motion of feeding funnel is until hopper bottom is opened realize blanking completely.
The drying mechanism includes frame 31, baking oven 32, rotary furnace drying mechanism 33, material alms bowl cleaning agency 34 and shakeouts mechanism
35, the volume of the baking oven is 0.97m3, oven temperature is 200 DEG C, and baking oven is fixed on frame top, and baking oven is hollow rectangular
Body structure, baking oven bottom is provided with baking oven discharge opening 36, and discharge cylinder-bore 37 and rotary shaft hole 38, and oven side wall is provided with observation dimension
Guard aperture 39, baking oven top is provided with material alms bowl cleaning agency hole 310, charging oral pore 311, air-vent 312 and shakeouts mechanism orifice 313, enters
Expects pipe 314 is connected with the charging oral pore on baking oven, and discharge nozzle 315 is fixed on baking oven discharge opening, and the discharge nozzle includes upper
Discharge nozzle 316, bottom discharge pipe 317 and transition conduit 318, top discharge pipe and bottom discharge pipe are separately fixed at up and down the two of transition conduit
End, top discharge pipe and bottom discharge pipe are truncated cone-shaped structure, and the caliber d1 of top discharge pipe import is big more than the caliber d2 of transition conduit
In the caliber d3 of bottom discharge pipe outlet；
The rotary furnace drying mechanism includes rotating disk 319, rotary shaft 320, reducing motor 321, material alms bowl 322, material alms bowl bottom
323 and first cylinder 324, the rotary shaft passes through the rotary shaft hole for being arranged on baking oven center, and one end is fixed on rotating disk
Circle centre position, the other end is connected with the reducing motor being fixed in frame, and the rotating disk is circular configuration, and rotating disk is provided with
Eight fixing grooves of circular configuration 325；The material alms bowl includes fixed disk 326 and bowl 327, and bowl is provided with storing passage 328,
The cylindrical tube structure for making bowl not closed in two ends integrally, fixed disk is cirque structure, is fixed on bowl top, described
The quantity for expecting alms bowl is eight, is separately fixed in eight fixing grooves；The material alms bowl side wall is provided with fixed plate 329, expects alms bowl bottom
It is fixed in fixed plate by the way that torsion spring is rotatable, expects that the upper surface of alms bowl bottom medial extremity is provided with laminating projection, projection 331 of fitting
Kept off below material alms bowl with the material alms bowl bottom that makes that storing passage mutually agrees with, expect that the lower surface of alms bowl bottom outboard end is provided with rectangular structure
The second balancing weight 332；First cylinder is fixed in frame, the position of the push rod of the first cylinder and the discharging cylinder-bore of baking oven
Put corresponding, expect that the distance between axle center and rotary shaft of alms bowl are L1, between the axis of the second balancing weight and rotary shaft away from
From being L2, the distance between the axis of feed pipe and rotary shaft are L3, and the distance between the first cylinder push-rod and rotary shaft are
L4, the distance between the axis of discharge nozzle and rotary shaft are L5, L1=L3=L5, L2=L4.
The mechanism of shakeouing includes shakeouing mechanism body 333 and shakeouts scraper plate 334, and the mechanism body of shakeouing includes first
Fixed mount 335, the second fixed mount 336, the second tie rod cylinders 337 and micromachine 338, first fixed mount include fixed mount
Base plate 339, fixed mount top board 340 and two support columns of cylindrical structural 341, fixed mount base plate are fixed on baking oven top, branch
Dagger is fixed between fixed mount base plate and fixed mount top board, and the second tie rod cylinders are fixed on fixed mount top board, the second pull bar
The push rod of cylinder is connected with the second fixed mount, and second fixed mount is rectangular frame structure, the second fixed mount both sides point
Not relative is provided with two pulley fixed plates 342, rotatable in pulley fixed plate to fix two sections in I-shape construction
Pulley 343, pulley mutually agrees with support column makes the second fixed mount be slided between fixed mount top board and fixed mount base plate, described micro-
Type motor is fixed on the second fixed mount, and micromachine rotating shaft is connected with the scraper plate that shakeouts in baking oven, and described shakeouing is scraped
Plate includes the second connecting shaft 344 and shakeouts blade 345, and two are shakeout blade and bend to helix shape welding by cuboid sheet material
It is fixed in the second connecting shaft, the rotating diameter d4 for shakeouing scraper plate is 120-130mm；
The material alms bowl cleaning agency include cleaning agency main body 346 and wire brush 347, the cleaning agency main body with shakeout
Mechanism body structure is identical, and the wire brush in baking oven is fixed in cleaning agency main body, and the diameter d5 of wire brush is 142-
148mm, the internal diameter d6 of the storing passage is 140mm；
The reducing motor, the first cylinder, the second tie rod cylinders and micromachine are connected with PLC 348.
The flour mill includes operating platform 41 and crushing mechanism 42, and the crushing mechanism includes support baseboard 44, vibration
Motor 45 and two breakers 46, breaker include apparatus main body 47, cover plate 48, broken cavity wall 49, crusher chamber lid 410,
First balancing weight 411, drainage block 412 and crushing cylinder 413, apparatus main body is the hollow cylindrical structure of uncovered, and cover plate is fixed
On apparatus main body, cover plate is provided with feeding hole of pulverizer 414, and apparatus main body is provided with pulverizer discharging opening 415, crushes cavity wall
Section be cirque structure, broken cavity wall is fixed on cover plate lower section, and crusher chamber lid is fixed on broken cavity wall by crushing cylinder
Lower section, around crusher chamber 416 is formed, feeding hole of pulverizer is connected with crusher chamber for cover plate, broken cavity wall and crusher chamber lid three,
First balancing weight is movably arranged in crusher chamber, and first balancing weight is cylindrical structure, the ＜ of outside diameter d 7 of the first balancing weight
The internal diameter d8 of broken cavity wall, the quantity for crushing cylinder is 3, crushes cylinder for 3 and is fixed on cover plate top, crushes the push rod of cylinder
It is connected with crusher chamber lid through the fixed block for being arranged on broken cavity wall, the crusher chamber lid is cylindrical structure, crusher chamber lid
Caved inward at outer rim and to form one and iris out hopper 417, discharging cell wall 418 is obliquely installed, and discharging cell wall is relative to vertical direction
Angle of inclination a is 45 °, and the drainage block is fixed on apparatus main body bottom, and the cross sectional shape of drainage block is ladder structure of right angle, is drawn
The upper surface 419 for flowing block is inclined plane, and the upper end of drainage block is obliquely installed towards pulverizer discharging opening, two masters of breaker
Body is symmetrical to be fixed on support baseboard upper surface, and vibrating motor is fixed on support baseboard lower surface, and the support baseboard is
Cylindrical structure, vibrating motor is coaxially disposed with support baseboard, and the rotating speed of vibrating motor is 1000r/min, the crushing cylinder
Stroke be 1cm；
The operating platform includes support 420 and operation flat board 421, and operation flat board is fixed on support, on operation flat board
First passage 422 is provided with, the support baseboard of crushing mechanism is fixed on the upper surface of operating platform by second spring 423, shaken
Dynamic motor is arranged in operating platform through first passage.
The sample apparatus for temporary storage of abandoning includes the first belt conveyor 51, the second belt conveyor 52 and reversing arrangement 53；Institute
Stating reversing arrangement includes reversing arrangement main body 54, commutation chute 55 and holding tank 56, and the reversing arrangement main body is provided with mutually
The first feeding-passage 57, the first tapping channel 58 and the second tapping channel 59 for connecting, the first tapping channel are located at the first charging
Immediately below passage, the second tapping channel is obliquely installed relative to the first feeding-passage；The commutation chute is by the second feeding-passage
519 and the 3rd tapping channel 520 be interconnected composition, the 3rd tapping channel is obliquely installed relative to the second feeding-passage, described
Second tapping channel is b relative to the angle of inclination of the first feeding-passage, and the 3rd tapping channel is relative to the second feeding-passage
Angle of inclination is c, b=c；
What is be parallel to each other in first feeding-passage is provided with two guide rails 510, and commutation chute is respectively provided on two sides with one
Individual guide pad 511, guide rail makes commutation chute slidably be fixed in the first feeding-passage through guide pad, first charging
Channel outer wall is provided with electric pushrod 512, and electric pushrod is connected through push rod fixing hole 513 with commutation chute, and described first
Two pieces are provided with feeding-passage and block cover plate 514, blocked cover plate and block above two guide rails, effectively prevent batch mixing；
First feeding-passage is divided into feed end 515 and selection end 516, the discharging opening of the first belt conveyor and first
The feed end of feeding-passage is connected, and the first tapping channel is located at the top of the charging aperture of the second belt conveyor, described temporary
Case includes casing 517, and casing is provided with waste sample import 518, and the waste sample import of holding tank is connected with the second tapping channel.
Workflow of the present utility model is：
Diaspore adds jaw crusher to carry out one-level and crushes, carried with first after one-level is broken by one-level elevator
Rise conveyer enter blender in mix after, carry out two-stage crushing division by first-order reduction unit and double-roll crusher, then pass through
Second elevating conveyor carries out three-level division in delivering into spinning riffler, and the finished product after three-level division dries into drying mechanism
Powdering is finally processed through flour mill after dry, what is formed after three-level division abandons sample and waste sample after abandoning the classification storage of sample apparatus for temporary storage
Carry out secondary utilization.
The beneficial effects of the utility model are：
(1) when one-level elevator is used, by material addition conveyor hopper, hopper bottom is in the presence of spring and balancing weight
Be closed, with the motion of transmission mechanism, conveyor hopper is lifted up with the motion of transmission mechanism, until plectrum with
Hopper bottom is in contact, as the motion of conveyor hopper realizes blanking up to hopper bottom is opened completely, using vertical blanking
Mode, has saved timeliness and space, it is ensured that blanking accuracy, reduces cost；
(2) dryer is provided with eight fixing grooves on the rotating pan, forms eight drying positions, and the lower section of feed pipe is feeder
Position, with feed station as initial station, rotary shaft is axle center, successively it is counterclockwise be provided with to shakeout shakeout station below mechanism,
The cleaning station below discharging station and material alms bowl cleaning agency below discharge nozzle；
During work, feed pipe will expect to add in the material alms bowl in feed station, and reducing motor control rotating disk is rotated, and is made next
Individual material alms bowl enters feed station, continues to feed, and after the material alms bowl for having filled material enters shakeouts station, that shakeouts mechanism shakeouts scraper plate shifting
Move into pan feeding alms bowl, blade shakeout by rotation and shakeouts material, shakeouing mechanism after shakeouing sets back, and rotating disk is rotated further,
Shakeout mechanism and repeat last action, when the material alms bowl of charging is rotated to discharging station, the material in material alms bowl has completed drying, now,
PLC controls the first cylinder to eject upwards, rotates material alms bowl bottom, and the material in material alms bowl is fallen into discharge nozzle, the first cylinder
Withdraw, material alms bowl bottom sets back in the presence of balancing weight and torsion spring, material alms bowl rotates to cleaning at station again, is cleaned by material alms bowl
Mechanism completes cleaning process, is repeated with this；Realize charging, discharge, dry, shakeout and clean disposable completion, save
Timeliness and cost, it is ensured that sample making course is pollution-free is lossless；
(3) when flour mill is used, particle diameter enters in crusher chamber for the bauxite of 3mm via charging aperture, matching somebody with somebody in crusher chamber
Pouring weight carries out random shock in the presence of vibrating motor and spring to broken cavity wall, and can be broken to for bauxite powder by 2-3min
The particle diameter of 0.125mm, after 2-3min, the first cylinder is moved downward, and crusher chamber lid is together moved downward, the bauxite after crushing
Fallen into via blow tank on drainage block under effect of vibration, then entered in discharging opening by drainage block, two breakers enter simultaneously
Row is broken, improves flour extraction, and automation mechanized operation reduces cost, improves broken precision；
(4) operation principle of waste sample apparatus for temporary storage is：
1. when sample preparation starts, the first belt conveyor and the second belt conveyor remain static, and spinning riffler will
Abandon sample to be delivered on the first belt conveyor, sample preparation success, the first belt conveyor and the second belt are determined after the completion of bottling
Conveyer starts simultaneously, and the first belt conveyor will abandon sample and be delivered to reversing arrangement, and it is logical that the chute that commutates herein is located at the first charging
The selection end in road, feed end into the first tapping channel is divided into from the first feeding-passage, and the first tapping channel will abandon sample and be delivered to
Seen off in second belt conveyor；
2. when sample preparation fails, electric pushrod starts the feed end that the chute that commutates is pushed to the first feeding-passage, waste sample
It is delivered on the first belt conveyor, waste sample is delivered to reversing arrangement, waste sample by spinning riffler by the first belt conveyor
Into in commutation chute, enter in holding tank from the second tapping channel, realize waste sample and abandon sample classification and reclaim, automation behaviour
Make, save manually, reduce cost, improve waste sample, abandon the recovery utilization rate of sample；
(5) the full-automatic sample-preparing system of the utility model bauxite in sum, for by diaspore through repeatedly it is broken,
Pulvis is finally given after division, full-automatic words operation has saved timeliness, it is ensured that sample preparation accuracy, reduces cost.
Claims (6)
1. the full-automatic sample-preparing system of a kind of bauxite, it is characterized by, including one-level elevator, jaw crusher, the first lifting be defeated
Send machine, blender, first-order reduction unit, double-roll crusher, the second elevating conveyor, spinning riffler, the 3rd elevating conveyor, baking
Do mechanism, the 4th elevating conveyor, flour mill and abandon sample apparatus for temporary storage；
The discharging opening of material feeding mechanism of the one-level elevator is connected with the charging aperture of jaw crusher, and jaw crusher goes out
Material mouth is located at the feed end top of the first elevating conveyor, and the discharge end of the first elevating conveyor is connected with the charging aperture of blender
Logical, the discharging opening of blender is connected by two grades of belt feeders with the charging aperture of first-order reduction unit, and first-order reduction unit goes out
Material mouth is connected with the charging aperture of double-roll crusher, and the discharging opening of double-roll crusher is located on the feed end of the second elevating conveyor
Side, the discharge end of the second elevating conveyor is connected with the charging aperture of spinning riffler, the discharging opening of spinning riffler and the 3rd
The feed end of elevating conveyor is connected, and the discharge end of the 3rd elevating conveyor is connected with the charging aperture of drying mechanism, drying
The discharging opening of mechanism is located at the feed end top of the 4th elevating conveyor, the 4th discharge end of elevating conveyor and entering for flour mill
Material mouth is connected；The sample apparatus for temporary storage of abandoning is connected with spinning riffler.
2. a kind of full-automatic sample-preparing system of bauxite as claimed in claim 1, it is characterized by, first elevating conveyor,
Second elevating conveyor, the 3rd elevating conveyor and the 4th elevating conveyor are zigzag configuration.
3. a kind of full-automatic sample-preparing system of bauxite as claimed in claim 1, it is characterized by, the one-level elevator includes defeated
Frame, conveyor hopper and material feeding mechanism are sent, the carriage includes support frame, transmission mechanism and motor, the support frame bag
Top board, base plate and two side plates are included, top board and base plate are separately fixed at two two ends of side plate, and the transmission mechanism includes first
Driving gear, the second driven gear, the 3rd driven gear, the 4th driven gear, first rotating shaft, the second rotating shaft, the first chain and
Second chain, the first driving gear and the second driven gear are fixed in first rotating shaft, and first rotating shaft is rotatably fixed on two
Between individual side plate, positioned at support frame top, the 3rd driven gear and the 4th driven gear are fixed in the second rotating shaft, second turn
Axle is rotatably fixed between two side plates, positioned at the bottom of support frame, the first chain wrap in the first driving gear and
Linkage is realized between 3rd driven gear, the second chain is wrapped realizes connection between the second driven gear and the 4th driven gear
Dynamic, the motor is fixed on support frame outside, and rotor is connected with first rotating shaft；
The conveyor hopper includes hopper main body and hopper bottom, and the hopper main body is by four side walls of isosceles trapezoidal structure
The truncated rectangular pyramids structure of composition, the hopper bottom is fixed on hopper bottom part body, hopper bottom by the way that the 3rd rotating shaft is rotatable
Spring is provided between hopper main body, when covering state, spring is in extended state, is set respectively on two side walls of conveyor hopper
There are two guiding mechanisms, the guiding mechanism includes the first fixed block, the 4th rotating shaft and guide wheel, and the first fixed block is fixed on hopper
On the side wall of main body, the 4th rotating shaft is fixed on the first fixed block, and guide wheel is rotatably fixed in the 4th rotating shaft, the guide wheel
Guide groove is provided with, guide groove mutually agrees with the side plate of carriage, conveyor hopper is realized that rolling is connected with support frame, the conveying
A detent mechanism is further respectively had on two side walls of hopper, the detent mechanism includes the second fixed block and locating piece, the
Two fixed blocks are fixed on the side wall of hopper main body, and locating piece is bolted on the first chain or the second chain, positioning
Mechanism is located between two guiding mechanisms on the wall of the same side, and it is the spacing of sector structure that the hopper bottom is covered and is provided with section
Block, is provided with balancing weight in limited block, first chain or the second chain are located at the 4th rotating shaft lower section；
Material feeding mechanism includes hopper and feed belt, and hopper is located at carriage lower section, and hopper is provided with clamp, clamp top
End is provided with plectrum, and plectrum is set towards carriage, makes clamp integrally in inverted l-shaped structure, and hopper remains static, material conveying
Bucket is lifted up with the motion of transmission mechanism, until plectrum is in contact with hopper bottom, with conveyor hopper motion up to
Hopper bottom is opened realize blanking completely, and protective cover is provided with outside the support frame, and the section of the protective cover is c shape knots
Structure.
4. a kind of full-automatic sample-preparing system of bauxite as claimed in claim 1, it is characterized by, the drying mechanism includes machine
Frame, baking oven, rotary furnace drying mechanism, material and shakeout mechanism at alms bowl cleaning agency, and the volume of the baking oven is 0.97m3, oven temperature is
200 DEG C, baking oven is fixed on frame top, and baking oven is hollow rectangular structure, and baking oven bottom is provided with baking oven discharge opening, and discharge gas
Cylinder holes and rotary shaft hole, oven side wall are provided with observation services aperture, baking oven top be provided with material alms bowl cleaning agency hole, charging oral pore,
Air-vent and mechanism orifice is shakeout, feed pipe is connected with the charging oral pore on baking oven, and discharge nozzle is fixed on baking oven discharge opening, institute
Stating discharge nozzle includes top discharge pipe, bottom discharge pipe and transition conduit, and top discharge pipe and bottom discharge pipe are separately fixed at the upper of transition conduit
Lower two ends, top discharge pipe and bottom discharge pipe are truncated cone-shaped structure, the calibers of the caliber d1 more than transition conduit of top discharge pipe import
Caliber d3s of the d2 more than the outlet of bottom discharge pipe；
The rotary furnace drying mechanism includes rotating disk, rotary shaft, reducing motor, material alms bowl, material alms bowl bottom and the first cylinder, the rotation
Rotating shaft is passed through and is arranged on the rotary shaft hole of baking oven center, and one end is fixed on the circle centre position of rotating disk, the other end be fixed on machine
Reducing motor on frame is connected, and the rotating disk is circular configuration, and rotating disk is provided with eight fixing grooves of circular configuration；Institute
Stating material alms bowl includes fixed disk and bowl, and bowl is provided with storing passage, the cylindrical tube for making bowl not closed in two ends integrally
Structure, fixed disk is cirque structure, is fixed on bowl top, and the quantity of the material alms bowl is eight, is separately fixed at eight admittedly
Determine in groove；The material alms bowl side wall is provided with fixed plate, and material alms bowl bottom is fixed in fixed plate by the way that torsion spring is rotatable, material alms bowl bottom
The upper surface of lid medial extremity is provided with laminating projection, and laminating projection is kept off in the case where alms bowl is expected with the material alms bowl bottom that makes that storing passage mutually agrees with
Side, expects that the lower surface of alms bowl bottom outboard end is provided with the second balancing weight of rectangular structure；First cylinder is fixed in frame,
The push rod of the first cylinder is corresponding with the position of the discharging cylinder-bore of baking oven, expects that the distance between axle center and rotary shaft of alms bowl are
L1, the distance between the axis of the second balancing weight and rotary shaft are L2, the distance between the axis of feed pipe and rotary shaft
It is L3, the distance between the first cylinder push-rod and rotary shaft are L4, and the distance between the axis of discharge nozzle and rotary shaft are L5,
L1=L3=L5, L2=L4；
The mechanism of shakeouing includes shakeouing mechanism body and shakeouts scraper plate, and the mechanism body of shakeouing includes the first fixed mount, the
Two fixed mounts, the second tie rod cylinders and micromachine, first fixed mount include fixed mount base plate, fixed mount top board and two
The support column of cylindrical structural, fixed mount base plate is fixed on baking oven top, and support column is fixed on fixed mount base plate and fixed mount top
Between plate, the second tie rod cylinders are fixed on fixed mount top board, and the push rod of the second tie rod cylinders is connected with the second fixed mount, institute
The second fixed mount is stated for rectangular frame structure, the second fixed mount both sides are relative respectively to be provided with two pulley fixed plates, pulley
The rotatable pulley for fixing two sections in I-shape construction in fixed plate, pulley mutually agrees with support column makes the second fixed mount
Slided between fixed mount top board and fixed mount base plate, the micromachine is fixed on the second fixed mount, micromachine rotating shaft
It is connected with the scraper plate that shakeouts in baking oven, described to shakeout scraper plate including the second connecting shaft and shakeout blade, two are shakeout leaf
Piece bends to helix shape and is weldingly fixed in the second connecting shaft by cuboid sheet material, and the rotating diameter d4 for shakeouing scraper plate is
120‐130mm；
The material alms bowl cleaning agency include cleaning agency main body and wire brush, the cleaning agency main body with shakeout mechanism's body junction
Structure is identical, and the wire brush in baking oven is fixed in cleaning agency main body, and the diameter d5 of wire brush is 142-148mm, described
The internal diameter d6 of storing passage is 140mm；
The reducing motor, the first cylinder, the second tie rod cylinders and micromachine are connected with PLC.
5. a kind of full-automatic sample-preparing system of bauxite as claimed in claim 1, it is characterized by, the flour mill includes that operation is flat
Platform and crushing mechanism, the crushing mechanism include support baseboard, vibrating motor and two breakers, and breaker includes device
Main body, cover plate, broken cavity wall, crusher chamber lid, the first balancing weight, drainage block and crushing cylinder, apparatus main body is that uncovered is hollow
Cylindrical structure, cover plate is fixed on apparatus main body, and cover plate is provided with feeding hole of pulverizer, and apparatus main body is provided with pulverizer and goes out
Material mouth, the section for crushing cavity wall is cirque structure, and broken cavity wall is fixed on cover plate lower section, and crusher chamber lid is consolidated by crushing cylinder
Be scheduled on broken cavity wall lower section, cover plate, broken cavity wall and crusher chamber lid three around forming crusher chamber, feeding hole of pulverizer with it is broken
Chamber is connected, and the first balancing weight is movably arranged in crusher chamber, and first balancing weight is cylindrical structure, the first balancing weight
The internal diameter d8 of the broken cavity walls of the ＜ of outside diameter d 7, the quantity for crushing cylinder is 3, crushes cylinder for 3 and is fixed on cover plate top, crushes gas
The push rod of cylinder passes through the fixed block for being arranged on broken cavity wall to be connected with crusher chamber lid, and the crusher chamber lid is cylindrical structure,
Caved inward at crusher chamber lid outer rim and to form one and iris out hopper, discharging cell wall is obliquely installed, and discharging cell wall is relative to vertical direction
Angle of inclination a be 45 °, the drainage block is fixed on apparatus main body bottom, and the cross sectional shape of drainage block is ladder structure of right angle,
The upper surface of drainage block is inclined plane, and the upper end of drainage block is obliquely installed towards pulverizer discharging opening, two masters of breaker
Body is symmetrical to be fixed on support baseboard upper surface, and vibrating motor is fixed on support baseboard lower surface, and the support baseboard is
Cylindrical structure, vibrating motor is coaxially disposed with support baseboard, and the rotating speed of vibrating motor is 1000r/min, the crushing cylinder
Stroke be 1cm；
The operating platform includes support and operation flat board, and operation flat board is fixed on support, and operation flat board is provided with first and leads to
Road, the support baseboard of crushing mechanism is fixed on the upper surface of operating platform by second spring, and vibrating motor leads to through first
Road is arranged in operating platform.
6. a kind of full-automatic sample-preparing system of bauxite as claimed in claim 1, it is characterized by, the sample apparatus for temporary storage of abandoning includes
First belt conveyor, the second belt conveyor and reversing arrangement；The reversing arrangement includes reversing arrangement main body, commutation chute
And holding tank, the reversing arrangement main body be provided with the first interconnected feeding-passage, the first tapping channel and second discharging
Passage, the first tapping channel is located at immediately below the first feeding-passage, and the second tapping channel is inclined relative to the first feeding-passage and set
Put；The commutation chute is interconnected by the second feeding-passage and the 3rd tapping channel and constituted, and the 3rd tapping channel is relative to the
Two feeding-passages are obliquely installed, and second tapping channel is b relative to the angle of inclination of the first feeding-passage, and the 3rd discharging is logical
Road is c, b=c relative to the angle of inclination of the second feeding-passage；
What is be parallel to each other in first feeding-passage is provided with two guide rails, and commutation chute is respectively provided on two sides with a guiding
Block, guide rail makes commutation chute slidably be fixed in the first feeding-passage through guide pad, the first feeding-passage outer wall
Electric pushrod is provided with, electric pushrod is connected with commutation chute through push rod fixing hole, is provided with first feeding-passage
Two pieces block cover plate, block cover plate and block above two guide rails, effectively prevent batch mixing；
First feeding-passage is divided into feed end and selection end, the discharging opening of the first belt conveyor and the first feeding-passage
Feed end is connected, and the first tapping channel is located at the top of the charging aperture of the second belt conveyor, and the holding tank includes casing,
Casing is provided with waste sample import, and the waste sample import of holding tank is connected with the second tapping channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621186479.3U CN206270123U (en) | 2016-10-28 | 2016-10-28 | A kind of full-automatic sample-preparing system of bauxite |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621186479.3U CN206270123U (en) | 2016-10-28 | 2016-10-28 | A kind of full-automatic sample-preparing system of bauxite |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206270123U true CN206270123U (en) | 2017-06-20 |
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ID=59038967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621186479.3U Withdrawn - After Issue CN206270123U (en) | 2016-10-28 | 2016-10-28 | A kind of full-automatic sample-preparing system of bauxite |
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| Country | Link |
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| CN (1) | CN206270123U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106404490A (en) * | 2016-10-28 | 2017-02-15 | 镇江市科瑞制样设备有限公司 | Fully-automatic bauxite sample production system |
| CN107475961A (en) * | 2017-07-27 | 2017-12-15 | 芜湖富春染织股份有限公司 | Adjustable cheese drying unit |
| CN114152536A (en) * | 2021-11-17 | 2022-03-08 | 武汉钢铁有限公司 | Dry material unpowered division and grading online detection device |
| CN117427757A (en) * | 2023-12-19 | 2024-01-23 | 吉林肽谷生物工程有限责任公司 | Production equipment of soybean peptide |
-
2016
- 2016-10-28 CN CN201621186479.3U patent/CN206270123U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106404490A (en) * | 2016-10-28 | 2017-02-15 | 镇江市科瑞制样设备有限公司 | Fully-automatic bauxite sample production system |
| CN106404490B (en) * | 2016-10-28 | 2023-06-13 | 镇江市科瑞制样设备有限公司 | Full-automatic sample preparation system for bauxite |
| CN107475961A (en) * | 2017-07-27 | 2017-12-15 | 芜湖富春染织股份有限公司 | Adjustable cheese drying unit |
| CN114152536A (en) * | 2021-11-17 | 2022-03-08 | 武汉钢铁有限公司 | Dry material unpowered division and grading online detection device |
| CN114152536B (en) * | 2021-11-17 | 2023-10-20 | 武汉钢铁有限公司 | Unpowered shrinkage classification online detection device for dry materials |
| CN117427757A (en) * | 2023-12-19 | 2024-01-23 | 吉林肽谷生物工程有限责任公司 | Production equipment of soybean peptide |
| CN117427757B (en) * | 2023-12-19 | 2024-02-27 | 吉林肽谷生物工程有限责任公司 | Production equipment of soybean peptide |
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