CN206263587U - A kind of grading ring automatic welding sander - Google Patents
A kind of grading ring automatic welding sander Download PDFInfo
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- CN206263587U CN206263587U CN201621224888.8U CN201621224888U CN206263587U CN 206263587 U CN206263587 U CN 206263587U CN 201621224888 U CN201621224888 U CN 201621224888U CN 206263587 U CN206263587 U CN 206263587U
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Abstract
The utility model is related to a kind of grading ring automatic welding sander, and it is made up of frame I, holder device, clamping device, automatically grinding device, automatic soldering device, power set, sliding frame lowering or hoisting gear, sliding frame device, reduction-box apparatus, wire feeder, control system and welding machine;Described holder device, clamping device are separately positioned in frame I;Described automatically grinding device, automatic soldering device are separately positioned on power set;As a result of automatic soldering device and automatically grinding device, so as to reduce labour intensity, improve efficiency and ensure that the stabilization of quality;The automatic feeding structure of fracture of wire automatic detection function is employed due to wire feeder, so as to ensure that the wire feed rate coordinated with automatic soldering device, welding quality is improve;Due to rational in infrastructure, high degree of automation, so there is very big practical and popularizing value.
Description
Technical field
The utility model is related to a kind of welding grinding apparatus of electric armour clamp, specifically a kind of grading ring automatic welding
Sander.
Background technology
Through retrieving relevant patent document, not yet retrieve at present automatic with a kind of the utility model grading ring of structure identical
Welding sander.The connection of U-shaped ring and block on existing grading ring is mainly welded and polished by hand, this welding polishing
Not only cost of labor is high for mode, and solder skip, weld seam be uneven when easily causing welding, surface polishing is rough etc., and quality lacks
Fall into.Existing grading ring is mainly and is processed with aluminium alloy in addition, and manual welding is generally not suitable for the active metals such as aluminium, titanium
Welding.So as to existing manual welding grinding technology, growing Production requirement is not adapted to, it is therefore necessary to design
A kind of grading ring automatic welding sander with improve welding polishing quality, reduce production cost, to meet actual production the need for.
The content of the invention
The purpose of this utility model is to provide for a kind of with production efficiency is high, labour intensity is small and steady quality pressure
Ring automatic welding sander.
It is of the present utility model to be technically characterized in that:Considering simple structure, safe and reliable, easy to operate
On the basis of be designed to by frame I, holder device, clamping device, automatically grinding device, automatic soldering device, dynamic
Power apparatus, sliding frame lowering or hoisting gear, sliding frame device, reduction-box apparatus, wire feeder, control system and welding machine composition
A kind of grading ring automatic welding sander, described holder device, clamping device are separately positioned in frame I;Described slip
Stand arrangement is made up of sliding frame II, slide track component I, and sliding frame II is arranged in frame I by slide track component I;It is described
Sliding frame lowering or hoisting gear be arranged in frame I and be connected with sliding frame device, realize the fortune up and down of sliding frame device
It is dynamic;Described power set, reduction-box apparatus, wire feeder are separately positioned on sliding frame device, in reduction-box apparatus
Gear I engages the rotary motion for driving power set with the gear II in power set;Described automatically grinding device, automatic welding
Connection device is separately positioned on power set.
Described holder device by slide track component II, left and right adjusting mechanism I, bracket frame, bracket, slide track component III and up and down
Adjustment mechanism I is constituted, and described slide track component II is arranged in frame I;Described bracket frame is arranged on slide track component II;Institute
The one end of left and right adjusting mechanism I stated is arranged on frame I, and the other end is arranged on bracket frame, for adjusting between bracket and workpiece
Right position;Described bracket is arranged on bracket frame by slide track component III;Described one end of adjustment mechanism up and down I is set
On bracket frame, the other end is arranged on bracket, for adjusting the upper-lower position between bracket and workpiece.
Described clamping device is the device that workpiece is clamped using pneumatic control.
Described automatically grinding device by seat I, upper and lower adjustment mechanism II, left and right adjusting mechanism II,
Motor, polishing tool composition, described seat I are arranged on power set;Described adjustment mechanism up and down II is set
On present I, for adjusting the upper-lower position between polishing tool and workpiece;Described left and right adjusting mechanism II is arranged on downward
In whole mechanism II, for adjusting the right position between polishing tool and workpiece;It is solid after described polishing tool and motor connection
It is scheduled on left and right adjusting mechanism II.
Described automatic soldering device by seat II, upper and lower adjustment mechanism III, connector, welding gun component,
Left and right adjusting mechanism III is constituted, and described seat II is arranged on power set;Described adjustment mechanism up and down III sets
Put on present II, for adjusting the upper-lower position between welding gun component and workpiece;Described connector is connected with welding machine;Described
Welding gun component is arranged on connector;Described left and right adjusting mechanism III is arranged on upper and lower adjustment mechanism III, is welded for adjusting
Right position between rifle component and workpiece.
Described power set are made up of line shaft, compaction mold, seat III, gear II, described
Seat III is arranged on line shaft, is not rotated with main shaft;Described compaction mold is set on present III;Described gear
II is arranged on line shaft.
Described wire feeder is a kind of automatic feeding structure with fracture of wire automatic detection function.
During work, the cylinder on clamping device is first unclamped, the U-shaped ring on grading ring is adjusted to beneficial to automatic soldering device
After the correct position of welding, closed cylinder by control operation system, left and right adjusting mechanism I on adjustment holder device and up and down
Adjustment mechanism I, allows bracket just to hold the U-shaped ring of grading ring.The block that need to weld and pre- is put on the U-shaped ring top of grading ring
Positioning, falls sliding frame lowering or hoisting gear and the block that need to be welded is compressed by the compaction mold of power set lower end.Compaction mold can
Designed according to block shape, it is ensured that fully mated with block, it is ensured that block keeps constant with U-shaped ring relative position, then adjusts certainly
Left and right adjusting mechanism III and upper and lower adjustment mechanism III on dynamic welder, allow welding gun component to reach the position for needing welding, adjust
Whole wire feeder coordinates automatic soldering device to start welding, and the line shaft on power set rotarily drives automatic soldering device rotation
Complete the welding of U-shaped ring and block.The welding quality defects such as the overlap after the completion of welding are polished by automatically grinding device,
First adjust the position of left and right adjusting mechanism II and upper and lower adjustment mechanism II on automatically grinding device so that polishing tool is reached to be needed
The position of polishing, the line shaft on power set rotarily drives automatically grinding device and rotates and starts polishing, until reach quality will
Completion is asked to polish.
The utility model has the advantages that:As a result of automatic soldering device and automatically grinding device, so as to reduce labor
Fatigue resistance, improves efficiency and ensure that the stabilization of quality;The cylinder control folder of and clamping device spacing as a result of bracket
Tightly, so as to ensure that the accurate of position in grading ring welding process;Replace hand because clamping device employs cylinder Automatic-clamping
Work is clamped, and not clamping caused workpiece variation or is held the quality for tightly causing very much workpiece to deform so as to avoid that human factor causes
Problem;The block for needing welding is compressed because power set employ compaction mold, so as to ensure that the phase of block and U type rings
To position, it is ensured that welding quality;The automatic feeding structure of fracture of wire automatic detection function is employed due to wire feeder, so as to protect
The wire feed rate coordinated with automatic soldering device has been demonstrate,proved, welding quality has been improve;Due to rational in infrastructure, high degree of automation, institute
To there is very big practical and popularizing value.
Brief description of the drawings
The utility model is conducted further description below with reference to accompanying drawing:
Accompanying drawing 1 is a kind of structural representation of grading ring automatic welding sander of the utility model;
Accompanying drawing 2 is the partial enlargement structural representation of accompanying drawing 1;
Accompanying drawing 3 is the A of accompanying drawing 1 to structural representation.
Specific embodiment
Referring to the drawings 1, accompanying drawing 2, accompanying drawing 3, a kind of grading ring automatic welding sander of the present utility model, it is by frame I
1st, holder device 2, clamping device 3, automatically grinding device 4, automatic soldering device 5, power set 6, sliding frame lowering or hoisting gear
7th, sliding frame device 8, reduction-box apparatus 9, wire feeder 10, control system 11 and welding machine 12 are constituted, described holder device
2nd, clamping device 3 is separately positioned in frame I 1;Described sliding frame device 8 is by I 82 groups of sliding frame II 81, slide track component
Into sliding frame II 81 is arranged in frame I 1 by slide track component I 82;Described sliding frame lowering or hoisting gear 7 is arranged on machine
It is connected on frame I 1 and with sliding frame device 8, realizes the up and down motion of sliding frame device 8;Described power set 6, deceleration
Case apparatus 9, wire feeder 10 are separately positioned on sliding frame device 8, the gear I 91 in reduction-box apparatus 9 and power set 6
In gear II 64 engagement drive power set 6 rotary motion;Described automatically grinding device 4, automatic soldering device 5 are distinguished
It is arranged on power set 6;Described holder device 2 is by slide track component II 21, left and right adjusting mechanism I 22, bracket frame 23, bracket
24th, slide track component III 25 and the up and down composition of adjustment mechanism I 26, described slide track component II 21 are arranged in frame I 1;Described
Bracket frame 23 is arranged on slide track component II 21;Described one end of left and right adjusting mechanism I 22 is arranged on frame I 1, and the other end is set
On bracket frame 23, for adjusting the right position between bracket 24 and workpiece;Described bracket 24 passes through slide track component III 25
It is arranged on bracket frame 23;Described one end of adjustment mechanism up and down I 26 is arranged on bracket frame 23, and the other end is arranged on bracket 24
On, for adjusting the upper-lower position between bracket 24 and workpiece;Described clamping device 3 is to clamp workpiece using pneumatic control
Device;Described automatically grinding device 4 is by seat I 41, upper and lower adjustment mechanism II 42, left and right adjusting mechanism II 43, motor 44, polishing
Cutter 45 is constituted, and described seat I 41 is arranged on power set 6;Described adjustment mechanism up and down II 42 is set on present I 41,
For adjusting the upper-lower position between polishing tool 45 and workpiece;Described left and right adjusting mechanism II 43 is arranged on and adjusts machine up and down
On structure II 42, for adjusting the right position between polishing tool 45 and workpiece;Described polishing tool 45 is connected with motor 44
After be fixed on left and right adjusting mechanism II 43;Described automatic soldering device 5 is by seat II 51, upper and lower adjustment mechanism III 52, connection
Part 53, welding gun component 54, left and right adjusting mechanism III 55 are constituted, and described seat II 51 is arranged on power set 6;Described is upper and lower
Adjustment mechanism III 52 is set on present II 51, for adjusting the upper-lower position between welding gun component 54 and workpiece;Described connection
Part 53 is connected with welding machine 12;Described welding gun component 54 is arranged on connector 53;Described left and right adjusting mechanism III 55 is set
On upper and lower adjustment mechanism III 52, for adjusting the right position between welding gun component 54 and workpiece;Described power set 6 by
Line shaft 61, compaction mold 62, seat III 63, gear II 64 are constituted, and described seat III 63 is arranged on line shaft 61, not with main shaft
Rotation;Described compaction mold 62 is set on present III 63;Described gear II 64 is arranged on line shaft 61;Described wire feed
Device 10 is a kind of automatic feeding structure with fracture of wire automatic detection function.
Claims (7)
1. a kind of grading ring automatic welding sander, it is by frame I(1), holder device(2), clamping device(3), automatically grinding
Device(4), automatic soldering device(5), power set(6), sliding frame lowering or hoisting gear(7), sliding frame device(8), slow down
Case apparatus(9), wire feeder(10), control system(11)And welding machine(12)Composition, it is characterised in that:Described holder device
(2), clamping device(3)It is separately positioned on frame I(1)On;Described sliding frame device(8)By sliding frame II(81), it is sliding
Rail assembly I(82)Composition, sliding frame II(81)By slide track component I(82)It is arranged on frame I(1)On;Described skate machine
Frame lowering or hoisting gear(7)It is arranged on frame I(1)It is upper and with sliding frame device(8)Connection, realizes sliding frame device(8)It is upper
Lower motion;Described power set(6), reduction-box apparatus(9)It is separately positioned on sliding frame device(8)On, reduction-box apparatus
(9)In gear I(91)With power set(6)In gear II(64)Engagement drives power set(6)Rotary motion;It is described
Automatically grinding device(4), automatic soldering device(5), wire feeder(10)It is separately positioned on power set(6)On.
2. a kind of grading ring automatic welding sander according to claim 1, it is characterised in that:Described holder device
(2)By slide track component II(21), left and right adjusting mechanism I(22), bracket frame(23), bracket(24), slide track component III(25)With it is upper
Lower adjustment mechanism I(26)Composition, described slide track component II(21)It is arranged on frame I(1)On;Described bracket frame(23)Set
In slide track component II(21)On;Described left and right adjusting mechanism I(22)One end is arranged on frame I(1), the other end is arranged on bracket
Frame(23)On, for adjusting bracket(24)Right position between workpiece;Described bracket(24)By slide track component III
(25)It is arranged on bracket frame(23)On;Described adjustment mechanism I up and down(26)One end is arranged on bracket frame(23)On, the other end sets
Put in bracket(24)On, for adjusting bracket(24)Upper-lower position between workpiece.
3. a kind of grading ring automatic welding sander according to claim 1, it is characterised in that:Described clamping device
(3)It is the device that workpiece is clamped using pneumatic control.
4. a kind of grading ring automatic welding sander according to claim 1, it is characterised in that:Described automatically grinding dress
Put(4)By seat I(41), upper and lower adjustment mechanism II(42), left and right adjusting mechanism II(43), motor(44), polishing tool(45)Group
Into described seat I(41)It is arranged on power set(6)On;Described adjustment mechanism II up and down(42)Set present I(41)On,
For adjusting polishing tool(45)Upper-lower position between workpiece;Described left and right adjusting mechanism II(43)It is arranged on downward
Whole mechanism II(42)On, for adjusting polishing tool(45)Right position between workpiece;Described polishing tool(45)With
Motor(44)Left and right adjusting mechanism II is fixed on after connection(43)On.
5. a kind of grading ring automatic welding sander according to claim 1, it is characterised in that:Described automatic welding tipping
Put(5)By seat II(51), upper and lower adjustment mechanism III(52), connector(53), welding gun component(54), left and right adjusting mechanism III(55)
Composition, described seat II(51)It is arranged on power set(6)On;Described adjustment mechanism III up and down(52)Set present II(51)
On, for adjusting welding gun component(54)Upper-lower position between workpiece;Described connector(53)With welding machine(12)Connection;Institute
The welding gun component stated(54)It is arranged on connector(53)On;Described left and right adjusting mechanism III(55)It is arranged on upper and lower adjustment mechanism
Ⅲ(52)On, for adjusting welding gun component(54)Right position between workpiece.
6. a kind of grading ring automatic welding sander according to claim 1, it is characterised in that:Described power set
(6)By line shaft(61), compaction mold(62), seat III(63), gear II(64)Composition, described seat III(63)It is arranged on power
Axle(61)On, do not rotated with main shaft;Described compaction mold(62)Set present III(63)On;Described gear II(64)Set
In line shaft(61)On.
7. a kind of grading ring automatic welding sander according to claim 1, it is characterised in that:Described wire feeder
(10)It is a kind of automatic feeding structure 2 with fracture of wire automatic detection function.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621224888.8U CN206263587U (en) | 2016-11-15 | 2016-11-15 | A kind of grading ring automatic welding sander |
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Application Number | Priority Date | Filing Date | Title |
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CN201621224888.8U CN206263587U (en) | 2016-11-15 | 2016-11-15 | A kind of grading ring automatic welding sander |
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CN206263587U true CN206263587U (en) | 2017-06-20 |
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CN201621224888.8U Active CN206263587U (en) | 2016-11-15 | 2016-11-15 | A kind of grading ring automatic welding sander |
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CN (1) | CN206263587U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067871A (en) * | 2016-11-15 | 2018-05-25 | 江苏天南电力器材有限公司 | A kind of grading ring automatic welding sander |
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2016
- 2016-11-15 CN CN201621224888.8U patent/CN206263587U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108067871A (en) * | 2016-11-15 | 2018-05-25 | 江苏天南电力器材有限公司 | A kind of grading ring automatic welding sander |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP01 | Change in the name or title of a patent holder |
Address after: 226500, Rugao City, Jiangsu province Nantong City, such as Town Hing Yuen Road, No. 9 Patentee after: Jiangsu Tiannan Electric Power Co., Ltd Address before: 226500, Rugao City, Jiangsu province Nantong City, such as Town Hing Yuen Road, No. 9 Patentee before: JIANGSU TIANNAN POWER EQUIPMENT Co.,Ltd. |
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CP01 | Change in the name or title of a patent holder |