CN206244969U - A kind of synthetic fiber spinning finish evaluating apparatus - Google Patents
A kind of synthetic fiber spinning finish evaluating apparatus Download PDFInfo
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- CN206244969U CN206244969U CN201621325313.5U CN201621325313U CN206244969U CN 206244969 U CN206244969 U CN 206244969U CN 201621325313 U CN201621325313 U CN 201621325313U CN 206244969 U CN206244969 U CN 206244969U
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Abstract
A kind of synthetic fiber spinning finish evaluating apparatus, belong to spinning field of mechanical technique.Including spinning structure, hot gas spring mechanism, deformation cooling body and winding mechanism, it is characterised in that:Described spinning structure includes screw extruder, part of the die head, measuring pump, lower dress cup-shaped component, side-blown wind part and the part that oils;A diameter of 25 30mm of the spinning screw in screw extruder, draw ratio 30:1~25:1;The one part of the die head connection spinning screw of spinning structure, part of the die head has been mounted laterally measuring pump, and the bottom of part of the die head is provided with lower dress cup-shaped component, and the tow sprayed from lower dress cup-shaped component is realized oiling through side-blown wind part cooling forming, then through the part that oils.The utility model can be used to evaluate self-control finish spinning property, without upper production line test, save experimentation cost, shorten the test period, continuous and stable production, be that the determination of oil formula is provided with the judge means of effect.
Description
Technical field
The utility model belongs to spinning field of mechanical technique, and in particular to a kind of synthetic fiber spinning finish evaluating apparatus.
Background technology
Used as synthetic fiber spinning auxiliary agent, it plays an important role spinning oil in spinning process, China's chemical fibre oil
Agent development is relatively slow, and domestic finish quality has many shortcomings.At present, the high-end preparation medium of China relies primarily on import, Er Qiesui
The introduction of fibre in differentiation production equipment, the finish supporting with it is also relied on import, and the domestic annual import of preparation medium reaches number
As many as ten thousand tons, this is primarily due to China in spinning oil R&D process, and the evaluation meanses of finish have problem.
Also in basic synthesis phase, emphasis is the selection of finish monomer, finish for the domestic research to spinning oil
The test of compounding, simple key property test, and finish institute yarn performance.Correlation between finish monomer, spins
Interactively during silk between finish and equipment, yarn is without related characterization method.The external research and development in spinning oil
In lay particular emphasis on using it is advanced, high-end, combination laboratory apparatus, test finish a certain performance, be characterized out, give application examination
Test and strong foundation is provided, but foreign countries also do not evaluate the quality of oil performance using a kind of device close to production line.
In finish R&D process, if production line test on homemade every batch of finish, can cause wastage of material more, examination
Test that the cycle is long, result of the test deviation is big.Although the country have chemical fibre BCF sample spinning-drawing machines, its be currently used primarily in teaching, test and
Color masterbatch experimental branch line producer matches colors, but is had the following disadvantages compared with BCF production lines:
(1)The drying machine transfer unit shortage of section, cuts into slices aqueous, and spinning produces drip phenomenon;
(2)Cross air blasting region area is smaller, and cooling effect is bad;
(3)Oiled using oiling roller, the irregular phenomenon that oils is serious;
(4)Closed gas rheology shape tubular construction is simple, and the fluffy deformation effect of yarn is poor, for terylene BCF, base
Originally can not produce lofting effect;
(5)There is no winding unit, be not easy to yarn follow-up test.
For above-mentioned the deficiencies in the prior art, a kind of synthetic fiber spinning finish evaluating apparatus are developed very necessary.
The content of the invention
The purpose of this utility model is to provide for a kind of synthetic fiber spinning finish evaluating apparatus, and it can be used to evaluate self-control finish
Spinning property, without upper production line test, saves experimentation cost, shortens the test period, continuous and stable production;For judging finish
Interactively between monomer component and yarn, equipment;Machine experiment, the application of test yarn on every batch of self-control finish quantitative timing
Performance, making the result of test has repeatability and accuracy, is that the determination of oil formula is provided with the judge means of effect.
To achieve the above object, the technical scheme that the utility model is taken is as follows:
A kind of synthetic fiber spinning finish evaluating apparatus, including spinning structure, hot gas spring mechanism, deformation cooling body and winding
Mechanism, it is characterized by:Described spinning structure includes screw extruder, part of the die head, measuring pump, lower dress cup-shaped component, side
Blowing part and the part that oils;A diameter of 25-30mm of the spinning screw in screw extruder, draw ratio 30:1~25:
1;The one part of the die head connection spinning screw of spinning structure, part of the die head has been mounted laterally measuring pump, the bottom of part of the die head
Lower dress cup-shaped component is installed, from the lower tow for filling cup-shaped component ejection through side-blown wind part cooling forming, then through the part that oils
Realization oils;Described hot gas spring mechanism is by seal wire wheel component, rotor part, the first hot-rolling, tension fluctuation detector, the second heat
Roller group and the 3rd hot-rolling group are constituted, and the first hot-rolling and supporting rotor and the second hot-rolling group constitute one-level drawing-off, the second hot-rolling
Group constitutes two grades of drawing-offs, installation tension surge detection instrument, all hot-rollings between one-level drawing-off and two grades of drawing-offs with the 3rd hot-rolling group
There is insulation cladding outward;Described deformation cooling body is made up of bulking part, cooling drum assembly and seal wire disk component, described
Winding mechanism is automatic can_doffing mechanism.
Preferably, described bulking part is closed, deformation temperature is 150~180 DEG C, spinning suiting 500-1000
Denier chemical fibre BCF yarns.
The utility model as a result of above technical scheme, compared with existing chemical fibre small model machine, with following beneficial effect
Really:It can be used to evaluate self-control finish spinning property, without upper production line test, save experimentation cost, shorten the test period, even
Continuous steady production;For judging the interactively between finish monomer component and yarn, equipment;Every batch of self-control finish quantitative timing
Upper machine experiment, the application performance of test yarn, making the result of test has repeatability and accuracy, is that the determination of oil formula is carried
Means are judged for effective.Specifically have following aspects:
1)Spinning line is complete, and close to production line, can continuous and stable production;
2)Test period is short, and energy consumption is low, cost-effective;
3)BCF yarn lofting effects are preferable;
4)Tensiometer can at any time detect yarn tension, be easy to control product quality and production efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model
In Fig. 1,1- screw extruders, 2- measuring pumps, 3- part of the die head fills cup-shaped component under 4-, the side-blown wind parts of 5-,
6- oils part, 7- seal wire wheel components, 8- rotor parts, the hot-rollings of 9- first, 10- tension fluctuation detectors, the hot-rollings of 11- second
Group, the hot-rolling groups of 12- the 3rd, 13- bulking parts, 14- cooling drum assembly, 15- seal wire disk components, 16- automatic can_doffing machines
Structure.
Specific embodiment
A kind of synthetic fiber spinning finish evaluating apparatus, including spinning structure, hot gas spring mechanism, deformation cooling body and winding
Mechanism;Described spinning structure includes screw extruder 1, part of the die head 3, measuring pump 2, lower dress cup-shaped component 4, side-blown wind part
5 and the part 6 that oils;A diameter of 28mm of one spinning screw of screw extruder 1, draw ratio 28:1;One mould of spinning structure
Head part 3 connects spinning screw, and part of the die head 3 has been mounted laterally measuring pump 2, and the bottom of part of the die head 3 is provided with lower dress cup
Shape component 4, realizes oiling from lower dress cup-shaped component 4 tow out through the cooling forming of side-blown wind part 5, then through the part 6 that oils;
Described hot gas spring mechanism is by seal wire wheel component 7, rotor part 8, the first hot-rolling 9, tension fluctuation detector 10, the second hot-rolling group
11 and the 3rd hot-rolling group 12 constitute, the first hot-rolling 9 and supporting 8 and second hot-rolling group of rotor part 11 constitute one-level drawing-off,
Second hot-rolling group 11 and the 3rd hot-rolling group 12 constitute two grades of drawing-offs, installation tension surge detection between one-level drawing-off and two grades of drawing-offs
Instrument 10, has insulation cladding outside all hot-rollings.Described deformation cooling body is by bulking part 13, cooling drum assembly 14 and seal wire
Disk component 15 is constituted.Described winding mechanism uses automatic can_doffing mechanism 16;Described bulking part 13 is closed, is become
Shape temperature is 156 DEG C, spinning suiting 500-1000 denier chemical fibre BCF yarns.
The operation of above-described embodiment is as follows:As shown in figure 1, section master batch is extruded through measuring pump 2 and screw extruder 1
Afterwards, by part of the die head 3 and the tow of lower dress cup-shaped component 4 ejection through the cooling forming of side-blown wind part 5, then through the part 6 that oils
Realization oils., through seal wire wheel component 7 upwards around the first hot-rolling 9 driven by rotor 8, then tow is by tension fluctuation for tow
Detector 10, then around to the second hot-rolling group 11, further around to the 3rd hot-rolling group 12, after two-stage drawing-off, tow is through bulking
The bulking of part 13, by the cooling and shaping of cooling drum assembly 14, is wound into through seal wire disk component 15 into automatic can_doffing mechanism 16
Type.Tension fluctuation trend in this spinning-drawing machine yarn tension detector energy monitor in real time production process, is conveniently adjusted technological parameter, carries
High yield quality and production efficiency;Can continuous and stable production;The fluffy deformation effect of yarn is good;Lousiness is few, and tube forming is good, nothing
Turned-down edge, off-clip phenomenon.
Claims (2)
1. a kind of synthetic fiber spinning finish evaluating apparatus, including spinning structure, hot gas spring mechanism, deformation cooling body and up- coiler
Structure, it is characterised in that:Described spinning structure includes screw extruder, part of the die head, measuring pump, lower dress cup-shaped component, side-blown
Wind part and the part that oils;A diameter of 25-30mm of the spinning screw in screw extruder, draw ratio 30:1~25:1;
The one part of the die head connection spinning screw of spinning structure, part of the die head has been mounted laterally measuring pump, the bottom peace of part of the die head
Equipped with lower dress cup-shaped component, from the lower tow for filling cup-shaped component ejection through side-blown wind part cooling forming, then through the part reality that oils
Now oil;Described hot gas spring mechanism is by seal wire wheel component, rotor part, the first hot-rolling, tension fluctuation detector, the second hot-rolling
Group and the 3rd hot-rolling group are constituted, and the first hot-rolling and supporting rotor and the second hot-rolling group constitute one-level drawing-off, the second hot-rolling group
Two grades of drawing-offs, installation tension surge detection instrument between one-level drawing-off and two grades of drawing-offs, outside all hot-rollings are constituted with the 3rd hot-rolling group
There is insulation cladding;Described deformation cooling body is made up of bulking part, cooling drum assembly and seal wire disk component, described volume
It is automatic can_doffing mechanism around mechanism.
2. a kind of synthetic fiber spinning finish evaluating apparatus as claimed in claim 1, it is characterised in that:Described bulking part
For closed, deformation temperature is 150~180 DEG C, spinning suiting 500-1000 denier chemical fibre BCF yarns.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621325313.5U CN206244969U (en) | 2016-12-06 | 2016-12-06 | A kind of synthetic fiber spinning finish evaluating apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621325313.5U CN206244969U (en) | 2016-12-06 | 2016-12-06 | A kind of synthetic fiber spinning finish evaluating apparatus |
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Publication Number | Publication Date |
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CN206244969U true CN206244969U (en) | 2017-06-13 |
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CN201621325313.5U Withdrawn - After Issue CN206244969U (en) | 2016-12-06 | 2016-12-06 | A kind of synthetic fiber spinning finish evaluating apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110938900A (en) * | 2019-12-16 | 2020-03-31 | 苏州市星京泽纤维科技有限公司 | Novel vortex spinning equipment and spinning method thereof |
CN116087037A (en) * | 2023-04-10 | 2023-05-09 | 长盛(廊坊)科技有限公司 | Oil agent test device and test method |
-
2016
- 2016-12-06 CN CN201621325313.5U patent/CN206244969U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110938900A (en) * | 2019-12-16 | 2020-03-31 | 苏州市星京泽纤维科技有限公司 | Novel vortex spinning equipment and spinning method thereof |
CN116087037A (en) * | 2023-04-10 | 2023-05-09 | 长盛(廊坊)科技有限公司 | Oil agent test device and test method |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170613 Effective date of abandoning: 20211214 |
|
AV01 | Patent right actively abandoned |
Granted publication date: 20170613 Effective date of abandoning: 20211214 |