CN206241448U - Liquefied gas steel cylinder guard automatic welding device - Google Patents
Liquefied gas steel cylinder guard automatic welding device Download PDFInfo
- Publication number
- CN206241448U CN206241448U CN201621199770.4U CN201621199770U CN206241448U CN 206241448 U CN206241448 U CN 206241448U CN 201621199770 U CN201621199770 U CN 201621199770U CN 206241448 U CN206241448 U CN 206241448U
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- Prior art keywords
- automatic
- upper cover
- soldering device
- charging
- dip mold
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Abstract
The utility model is related to a kind of welding equipment, specially liquefied gas steel cylinder guard automatic welding device, automatic soldering device is arranged between charging pipeline and discharging transmission line, between automatic soldering device and charging pipeline, manipulator is separately installed between automatic soldering device and discharging transmission line；Described automatic soldering device includes automatic welding gun mechanism, polishing mechanism, upper cover automatic clamping mechanism, upper cover charging and discharging mechanism, top die hold-down mechanism, dip mold rotating mechanism.Realize self-feeding, automatic grabbing workpiece, automated exchanged cutter, automatic welding, be automatically performed polishing in upper cover oral area, work is finished, automatically taking out workpiece by manipulator puts off on discharging transmission line, is transferred to next procedure.
Description
Technical field
The utility model is related to a kind of welding equipment, specially liquefied gas steel cylinder guard automatic welding device.
Background technology
At present, domestic 15kg liquefied gas steel cylinder guards welding equipment is all unit, it is necessary to artificial operation equipment, manual intervention
Welding, welding preparation work will by it is artificial upper cover and shield are carried, on clamping to shield welding equipment, after the completion of will be according to
Manually end socket and shield are unloaded down.Substantial amounts of back work, it is necessary to artificial complete, labor intensive material resources, labour intensity
Greatly.Every equipment is needed with an operative, and only one welds welding gun, and work efficiency is very low, is unfavorable for plant layout
Production, also increases production cost expense, product is lacked the market competitiveness.There are the current production operation side of improvement in many enterprises
Formula, it is desirable to realize that full automation is produced.The technical problem and defect of current existing device：
1. current shield welding equipment is simple shield welding, and equipment is very simple and crude, artificial clamping upper cover and shield,
The laborious time-consuming of operation
2. the artificial constantly adjustment welding gun of needs, whole intervention when welding, weldquality operate horizontal dependency to operator
Excessive, weldquality management and control difficulty is big.
3. be simply equipped no labor protection device, the powder that the radiation of arc light leakage and low head and shield are produced during welding
Dirt, injures larger to operator,
4. inter process needs man-handling of materials, and a people can only operate an equipment, and enterprises using the labor is more.
5. welding gun is welded with one only, work efficiency is very low.
Utility model content
For above-mentioned technical problem, the utility model provides a kind of liquefied gas steel cylinder guard automatic welding device, for liquid
Liquefied oil gas steel cylinder upper cover shield automatic welding.With manipulator, input and output material pipeline, by material automatic recognition system and electricity
Gas control system, realizes shield automatic welding automatic assembly line operation, only need to go up a lower shield, and 1 people can operate many machines.
Realize that self-feeding, automatic grabbing workpiece, automated exchanged cutter, welding gun automatic localization, automatic welding, automatic discharging to pipeline are transferred to
Next procedure.With 3 Panasonic YD-350GS novel welding power supplys, 3 welding gun, using MAG welding procedures, the weldering of three roads
Seam forming a solder, realizes that high-speed and high-efficiency is welded.
Specifically technical scheme is：
Liquefied gas steel cylinder guard automatic welding device, including charging pipeline, discharging transmission line, also including manipulator, certainly
Dynamic welder, material automatic recognition system；
Described automatic soldering device be arranged on charging pipeline and discharging transmission line between, automatic soldering device with charging
Between pipeline, manipulator is separately installed between automatic soldering device and discharging transmission line；
Described automatic soldering device includes that three automatic welding gun mechanisms, upper cover automatic clamping mechanism, upper covers are upper and lower
Material mechanism, upper die head hold-down mechanism, dip mold rotating mechanism；
Described platform of the upper cover charging and discharging mechanism including charging, described platform is moved up and down by oil cylinder control,
Also include upper and lower guidance system, described stage+module is on upper and lower guidance system；There is circular hole in the middle of described platform, in circular hole
Wall has boss, and circular hole is used to place upper cover, and the opening direction of upper cover, the edge of opening of upper cover is located on boss；Upper envelope
Head charging and discharging mechanism is arranged on the top of dip mold rotating mechanism；
There is shield positioning disk downward on upper die head hold-down mechanism, shield positioning disk is used to fix shield；Described
Upper die head hold-down mechanism is controlled to lift by oil cylinder；Upper die head hold-down mechanism and dip mold rotating mechanism are installed up and down, and dip mold turns
Motivation structure outside is also equipped with upper cover automatic clamping mechanism, and three automatic welding gun Distribution of Institutions are in dip mold rotating mechanism week
Enclose, upper die head hold-down mechanism is moved up and down by air cylinder driven；Dip mold rotating mechanism is driven by motor and rotated；
Material automatic recognition system is arranged on dip mold rotating mechanism.
Described manipulator, including lower end clamping cylinder, clamping cylinder be arranged on vertical upper lower skateboard on, upper downslide
Plate forms vertical sliding pair with upper lower railway, and upper lower skateboard is driven by upper and lower air cylinders；It is also equipped with described upper lower railway
Front and rear slide plate, is provided with sliding block on described front and rear slide plate, described sliding block forms horizontal sliding pair with front and rear track；It is front and rear
Slide plate is by front and rear air cylinder driven.
Charging pipeline is used to for upper cover to be delivered to lower liquefied gas steel cylinder guard from the discharging opening position of a upper procedure
The waiting position of the operation charging aperture of automatic welding device.
Manipulator, its effect is to clamp the upper cover for feeding low level on pipeline, lifted in place, is then sent through on upper cover
The operating position of cutting agency, after release workpiece is put off on the platform of upper cover charging and discharging mechanism, manipulator automatic backing is answered
Position, it is standby.
Automatic soldering device, for shield welding sequence.The artificial shield that shield is placed on upper die head hold-down mechanism in advance
On the location hole of positioning disk top center, after charging manipulator automatic charging, the machine is pressed the Hydraulic Station fuel feeding of mark machine by punching, is matched somebody with somebody
There are independent hydraulic control system, pneumatic system and electrical control cubicles electric control system, using color touch screen operation interface.
The upper cover for welding shield is clamped automatically from the operating position of upper cover charging and discharging mechanism, removal equipment, fall,
And after putting off on low level discharging transmission line,
Discharging transmission line, for upper cover to be delivered into next process charging aperture from the discharging opening position of a upper procedure
Waiting position.
The liquefied gas steel cylinder guard automatic welding device that the utility model is provided, with technique effect：
For liquefied petroleum gas steel cylinder upper cover shield automatic welding.With manipulator, input and output material pipeline, by material from
Dynamic identifying system and electric control system, realize shield automatic welding automatic assembly line operation.
2 times of saving personnel, substantially reduce labor strength and workman's technical requirements, only need to go up a lower shield, and 1 people can
To operate 2 machines.
Be conducive to quality management and control so as to improve quality, automatic waste gas of absorbing is beneficial to environmental protection,.Realize self-feeding, grab automatically
Take workpiece, automated exchanged cutter, welding gun automatic localization, automatic welding, absorb waste gas automatically, automatic discharging to pipeline is transferred to lower road work
Sequence.
3 times of labor productivity is improved, 3 simultaneously work welding gun, and high-speed and high-efficiency is realized in three road weld seam forming a solder
Welding.
Cost efficiency, raises labour productivity in a word, beneficial to environmental protection, backward producer is substituted with the advanced mode of production
Formula is increased economic efficiency and more improves social benefit.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the present utility model；
Fig. 2 is automatic soldering device structural representation of the present utility model；
Fig. 3 is robot manipulator structure schematic diagram of the present utility model.
Specific embodiment
Specific embodiment of the present utility model is described with reference to the drawings, as shown in figure 1, liquefied gas steel cylinder guard automatic welding
Equipment, including charging pipeline 1, discharging transmission line 2, also including manipulator 3, automatic soldering device, material automatic recognition system；
Charging pipeline 1, discharging transmission line 2 are driven by motor respectively, frequency control, continuous work, for continuous conveying
Steel cylinder workpiece.Charging pipeline by frame, reducing motor, frequency converter, drive sprocket, driven sprocket, power transmission shaft, drive sprocket,
Chain, ball bearing of usheing to seat, fastening bolt etc. are constituted.
Described automatic soldering device be arranged on charging pipeline 1 and discharging transmission line 2 between, automatic soldering device with enter
Between material pipeline 1, manipulator 3 is separately installed between automatic soldering device and discharging transmission line 2；
As shown in Fig. 2 described automatic soldering device includes three automatic welding gun mechanisms 5, upper cover automatic clamping mechanisms
7th, upper cover charging and discharging mechanism 4, upper die head hold-down mechanism 8, dip mold rotating mechanism 6；
Described platform of the upper cover charging and discharging mechanism 4 including charging, described platform is moved up and down by oil cylinder control,
Also include upper and lower guidance system, described stage+module is on upper and lower guidance system；There is circular hole in the middle of described platform, in circular hole
Wall has a boss, and circular hole is used to placing upper cover 100, the opening direction of upper cover 100, and the edge of opening of upper cover 100 is located at convex
On platform；Upper cover charging and discharging mechanism 4 is arranged on the top of dip mold rotating mechanism 6；
There is shield positioning disk downward on upper die head hold-down mechanism 8, shield positioning disk is used to fix shield 200；Institute
The upper die head hold-down mechanism 8 stated is controlled to lift by cylinder；Upper die head hold-down mechanism 8 and dip mold rotating mechanism are installed about 6, under
The outside of pressing mold rotating mechanism 6 is also equipped with upper cover automatic clamping mechanism 7, and three automatic welding gun mechanisms 5 are distributed in dip mold and turn
Around motivation structure 6, upper die head hold-down mechanism 8 is moved up and down by air cylinder driven；Dip mold rotating mechanism 6 is driven by motor and rotated；
Material automatic recognition system is arranged on dip mold rotating mechanism 6.Material automatic recognition system is main by electromagnetism sense
The sensor groups such as inductive switch, photoelectric sensor switch into.Using PLC as the main control unit of production line control system, respectively act single
Control linkage, safety interlock are coordinated by Material Sensor touch-control PLC by unit.The sensors such as electromagnetic induction switch box photoelectric sensor switch
Composition.
As shown in figure 3, described manipulator 3, including lower end clamping cylinder 31, clamping cylinder 31 is arranged on vertical upper
On lower skateboard 32, upper lower skateboard 32 forms vertical sliding pair with upper lower railway 33, and upper lower skateboard 32 is driven by upper and lower air cylinders 34；
Front and rear slide plate 36 is also equipped with described upper lower railway 33, sliding block 35, described cunning are installed on described front and rear slide plate 36
Block 35 forms the sliding pair of level with front and rear track 38；Front and rear slide plate 36 is driven by front and rear cylinder 37.Coordinated to control by master control cabinet
System, using PLC as apparatus control system main control unit, each motor unit by Material Sensor touch-control PLC coordinate control connection
It is dynamic, safety interlock.
Equipment by master control cabinet coordinate control, using PLC as production line control system main control unit, each motor unit
Control linkage, safety interlock are coordinated by Material Sensor touch-control PLC.
Specifically welding process is：
First by shield 200 to be manually put into the shield positioning disk of upper die head hold-down mechanism 8；Upper cover 100 be placed on into
Upper cover 100 is sent to upper cover charging and discharging mechanism 4 by material pipeline 1, the clamping cylinder 31 of manipulator 3 from charging pipeline 1
On platform, then upper cover charging and discharging mechanism 4 is declined by hydraulic oil cylinder driving platform, is rotated so as to upper cover 100 is sent into dip mold
In mechanism 6, upper die head hold-down mechanism 8 declines, and compresses upper cover 100 and shield 200, and then upper cover automatic clamping mechanism 7 will
Upper cover 100 is clamped, and upper die head hold-down mechanism 8 is exited, and three automatic welding gun mechanisms 5 in place, start 6 turns of dip mold rotating mechanism
Dynamic, the work of dip mold rotating mechanism 6 is rotated need to only turn over 5 degree, and three automatic welding gun mechanisms 5 weld simultaneously, on such shield 200
Three weld seams complete simultaneously, then upper cover charging and discharging mechanism 4 is risen by hydraulic oil cylinder driving platform, so as to upper cover 100 be carried
Position of platform is played, then upper cover 100 is sent to discharging transmission line 2 by manipulator 3 from the platform of upper cover charging and discharging mechanism 4
On.
Claims (2)
1. liquefied gas steel cylinder guard automatic welding device, including charging pipeline（1）, discharging transmission line（2）, it is characterised in that：
Also include manipulator（3）, automatic soldering device, material automatic recognition system；
Described automatic soldering device is arranged on charging pipeline（1）And discharging transmission line（2）Between, automatic soldering device with enter
Material pipeline（1）Between, automatic soldering device and discharging transmission line（2）Between be separately installed with manipulator（3）；
Described automatic soldering device includes three automatic welding gun mechanisms（5）, upper cover automatic clamping mechanism（7）, on upper cover
Cutting agency（4）, upper die head hold-down mechanism（8）, dip mold rotating mechanism（6）；
Described upper cover charging and discharging mechanism（4）Platform including charging, described platform is moved up and down by oil cylinder control, also
Including upper and lower guidance system, described stage+module is on upper and lower guidance system；There are circular hole, circular-hole internal-wall in the middle of described platform
There is boss, circular hole is used to place upper cover（100）, upper cover（100）Opening direction, upper cover（100）Edge of opening position
In on boss；Upper cover charging and discharging mechanism（4）Installed in dip mold rotating mechanism（6）Top；
Upper die head hold-down mechanism（8）On have shield positioning disk downward, shield positioning disk is used to fix shield（200）；Institute
The upper die head hold-down mechanism stated（8）Controlled to lift by oil cylinder；Upper die head hold-down mechanism（8）With dip mold rotating mechanism（6）Up and down
Install, dip mold rotating mechanism（6）Outside is also equipped with upper cover automatic clamping mechanism（7）, three automatic welding gun mechanisms（5）Point
Cloth is in dip mold rotating mechanism（6）Around, upper die head hold-down mechanism（8）Moved up and down by air cylinder driven；Dip mold rotating mechanism
（6）Driven by motor and rotated；
Material automatic recognition system is arranged on dip mold rotating mechanism（6）On.
2. liquefied gas steel cylinder guard automatic welding device according to claim 1, it is characterised in that：Described manipulator
（3）, including lower end clamping cylinder（31）, clamping cylinder（31）Installed in vertical upper lower skateboard（32）On, upper lower skateboard
（32）With upper lower railway（33）Form vertical sliding pair, upper lower skateboard（32）By upper and lower air cylinders（34）Drive；Described is upper and lower
Track（33）On be also equipped with front and rear slide plate（36）, described front and rear slide plate（36）On sliding block is installed（35）, described sliding block
（35）With front and rear track（38）The sliding pair of formation level；Front and rear slide plate（36）By front and rear cylinder（37）Drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621199770.4U CN206241448U (en) | 2016-11-08 | 2016-11-08 | Liquefied gas steel cylinder guard automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621199770.4U CN206241448U (en) | 2016-11-08 | 2016-11-08 | Liquefied gas steel cylinder guard automatic welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206241448U true CN206241448U (en) | 2017-06-13 |
Family
ID=59000706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621199770.4U Expired - Fee Related CN206241448U (en) | 2016-11-08 | 2016-11-08 | Liquefied gas steel cylinder guard automatic welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206241448U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262992A (en) * | 2017-08-08 | 2017-10-20 | 柳州市开宇机器人有限公司 | A kind of efficient automatic soldering device |
| CN107262928A (en) * | 2017-06-30 | 2017-10-20 | 浙江精功机器人智能装备有限公司 | The plate type heat exchanger position-changing clamp and clamping means welded applied to fully-automatic laser |
| CN107855702A (en) * | 2017-12-29 | 2018-03-30 | 嘉兴清水电子有限公司 | One kind automation iron core welding equipment |
| CN109249145A (en) * | 2018-10-23 | 2019-01-22 | 滁州昭阳电信通讯设备科技有限公司 | A kind of bottom of bottle synthesis welding tooling of horizontal insulated gas cylinder |
| CN109483125A (en) * | 2018-11-08 | 2019-03-19 | 台州中恒机械有限公司 | A kind of upper cover fixture |
| CN110102927A (en) * | 2019-05-17 | 2019-08-09 | 佛山市顺德区杰峰工业自动化有限公司 | A kind of tank body automatic welding device |
-
2016
- 2016-11-08 CN CN201621199770.4U patent/CN206241448U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107262928A (en) * | 2017-06-30 | 2017-10-20 | 浙江精功机器人智能装备有限公司 | The plate type heat exchanger position-changing clamp and clamping means welded applied to fully-automatic laser |
| CN107262992A (en) * | 2017-08-08 | 2017-10-20 | 柳州市开宇机器人有限公司 | A kind of efficient automatic soldering device |
| CN107855702A (en) * | 2017-12-29 | 2018-03-30 | 嘉兴清水电子有限公司 | One kind automation iron core welding equipment |
| CN109249145A (en) * | 2018-10-23 | 2019-01-22 | 滁州昭阳电信通讯设备科技有限公司 | A kind of bottom of bottle synthesis welding tooling of horizontal insulated gas cylinder |
| CN109483125A (en) * | 2018-11-08 | 2019-03-19 | 台州中恒机械有限公司 | A kind of upper cover fixture |
| CN110102927A (en) * | 2019-05-17 | 2019-08-09 | 佛山市顺德区杰峰工业自动化有限公司 | A kind of tank body automatic welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170613 Termination date: 20181108 |