CN206241193U - Automobile swing arm long-life precision die - Google Patents
Automobile swing arm long-life precision die Download PDFInfo
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- CN206241193U CN206241193U CN201621346560.3U CN201621346560U CN206241193U CN 206241193 U CN206241193 U CN 206241193U CN 201621346560 U CN201621346560 U CN 201621346560U CN 206241193 U CN206241193 U CN 206241193U
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- swing arm
- top half
- bottom half
- filter block
- mould
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Abstract
The utility model is there is provided automobile swing arm long-life precision die, including mo(u)ld top half, mo(u)ld bottom half, the mo(u)ld top half and mo(u)ld bottom half have mo(u)ld top half swing arm module and mo(u)ld bottom half swing arm module respectively, and mo(u)ld top half also has mo(u)ld top half filter block, gate stick and mo(u)ld top half rising head, and mo(u)ld bottom half also has mo(u)ld bottom half filter block and mo(u)ld bottom half running channel;The mo(u)ld top half swing arm module and mo(u)ld bottom half swing arm module all include some groups of swing arms pair, and every group of swing arm has a pair of bulb holes to two swing arm moulds including being symmetric, each swing arm mould, and each bulb hole has a decanting point;The mo(u)ld top half filter block is located at the center of mo(u)ld top half, and the gate stick quantity is two, is symmetrically distributed in mo(u)ld top half filter block both sides, and the mo(u)ld top half rising head is in square with round pool;The mo(u)ld bottom half filter block have the protuberance that is square and flex outward leach portion, the mo(u)ld bottom half running channel has sprue channel open.Mold releasability of the present utility model is convenient, casting process efficiency high, high yield rate, and finished product cast has high accuracy and excellent performance.
Description
Technical field
The utility model is related to a kind of mould, specially automobile swing arm long-life precision die.
Background technology
Swing arm is the important component of automobile front suspension, it may be said that be on automobile in addition to engine and transmission device, most
Important and flower cost part.The structure and intensity of swing arm directly influence the stability of vehicle body.As suspension guiding and
Support, its deformation effect to wheel alignment reduces roadability.Current swing arm has punching press, cast iron, cast aluminium by manufacturing process
Deng, the widely used lower-cost punching press swing arm of general basic vehicle, with it is thin, even, light, strong the characteristics of, impact energy absorption
It is good, but be not suitable for manufacturing complex structure, have the workpiece of many inner-cavity structures;Casting can produce the more complicated swing arm work of shape
Part, is more suitable for middle and high end vehicle, and casting swing arm is more preferable than punching press swing arm in terms of antirust, precision holding and rigidity hardness holding,
It is more easily broken off rather than deformation(Micro-strain is difficult discovery, but influences intact stability), wherein the cost of cast aluminium swing arm is again
Higher than cast iron swing arm.
From for the market angle of mass production, stamped technique disclosure satisfy that most of vehicle type structure design and pacify
Demand in all directions;And if cast swing arm high precision, whether design allow complexity, intensity, rigidity or use the longevity
Life aspect, better than punching press swing arm.Therefore, a kind of simple structure, high-precision automobile swing arm casting mould be in the urgent need to.
The quality of mould needs the reasonable of structure design.Additionally, the homogeneity of product of general cast member is not high, it is necessary to logical
Cross strict control process conditions to realize, precision is also an important aspect.By to pouring condition, running channel and filtration
Reasonable arrangement, and demoulding program simplification, it is ensured that motlten metal liquid well form, crystallization, improve cast
Quality and reduction are disturbed.And surface roughness high, hole and length tolerance can cause burr to increase, disposable finished product is influenceed to close
Lattice rate, or need to increase cost processing, cost of manufacture is improved, and product quality declines.It can be seen that, rational structure design and foot
Enough precision are to ensure the most important factor that automobile swing arm casting once succeeds with performance high.
Utility model content
Utility model purpose:The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of
Structure optimization, precision are higher, and are easy to the automobile swing arm long-life precision die of Mould operation and improve product quality.
Technical scheme:In order to realize the above object automobile swing arm described in the utility model long-life precision die, bag
Mo(u)ld top half, mo(u)ld bottom half are included, the mo(u)ld top half and mo(u)ld bottom half have mo(u)ld top half swing arm module and mo(u)ld bottom half swing arm module respectively, and the mo(u)ld top half also has mo(u)ld top half
Filter block, gate stick and mo(u)ld top half rising head, the mo(u)ld bottom half also have mo(u)ld bottom half filter block and mo(u)ld bottom half running channel;
The mo(u)ld top half swing arm module and mo(u)ld bottom half swing arm module all include some groups of swing arms pair, and every group of swing arm is to including in symmetrical
Two swing arm moulds of distribution, swing arm mould is in " U " type, and with a pair of bulb holes positioned at two ends, each bulb hole side has one
Decanting point;
The mo(u)ld top half filter block is located at the center of mo(u)ld top half, is square, and the gate stick quantity is two, is symmetrically distributed in
Type filter block both sides, in the square of round pool is carried, each mo(u)ld top half rising head belongs to symmetrical pendulum to the mo(u)ld top half rising head positioned at two
In the middle of the bulb hole of arm mould, and decanting point corresponding with bulb hole is connected;
The mo(u)ld bottom half filter block have the protuberance that is square and flex outward leach portion, be in a word positioned at mo(u)ld bottom half middle part
Arrangement, each mo(u)ld bottom half filter block from the portion of leaching stretch out it is some leach mouth, the mo(u)ld bottom half running channel has sprue channel open, positioned at every group of swing arm
To centre, the sprue channel open of mo(u)ld bottom half running channel one end is connected with mouth is leached, the decanting point of remaining each sprue channel open held and bulb hole side
Connection.
Preferably, the mo(u)ld top half filter block, gate stick, mo(u)ld top half rising head, mo(u)ld bottom half filter block and mo(u)ld bottom half running channel are removable
It is connected to the bottom surface of mo(u)ld top half or mo(u)ld bottom half with unloading, and by positioning pin connection.Alignment pin is first properly positioned to part, then passes through
Bolt is fixed, and after die main body is partially completed, remaining each part needs to be accurately positioned, and not so influences Product Precision, alignment pin
Ensure that the accuracy and reliability of positioning.
Preferably, the equal rounding of each part of mould and its junction, radius of corner is not less than 3mm, the swing arm of mould
The roughness Ra value in each face of mould is no more than 1.6 μm, and remaining each surface roughness Ra value is no more than 6.3 μm, and aperture and position of related features exist
In ± 0.2mm.This mould is external mold, without core box also just without core, sand mold only need to be carried out in external mold, then pouring molten iron.It is existing
Have in technology on sand mold or core often with arris and corner, and then influence the reliability of pouring technology, it is general widely used blunt
Change the mode of corner, such as with the aluminosilicate such as sealing agent material round piercing portion everywhere of benefit, but this mode tonic
Easy to fall off, each part and its junction rounding can effectively be prevented sharp corners from taking off by the direct work in-process of the utility model
Fall, rounding radii is expanded to 3mm can ensure that sand mold or core arris and corner are non-breakable, it is ensured that main process does not receive shadow
Ring.And roughness, aperture and position of related features further ensure precision.
Preferably, the automobile swing arm is gray cast iron HT250 with long-life precision die material.Gray cast iron HT250's
Intensity, wearability, damping property are good, are the excellent materials for being applied to casting, can in a mold ensure the service life grown very much.
Preferably, symmetrical centered on two symmetric modes of swing arm mould of the swing arm centering, the mo(u)ld top half and mo(u)ld bottom half
The quantity of swing arm pair is 6 pairs, and the quantity of mo(u)ld bottom half filter block is two." U " type geometry of swing arm is determined with center pair
Be called for a pair that minimum repeat unit is proper, the swing arm that each mould is accommodated to quantity 6 and mo(u)ld bottom half filtering number of blocks 2,
The factors such as the weight of cast iron, the load of the lathe of processing mold, accuracy guarantee and transport portability can be reached balance, reached
The optimization design of production efficiency.
Above-mentioned technical proposal can be seen that the utility model and have the advantages that:Automobile described in the utility model
Swing arm long-life precision die, compact conformation, high precision, highly reliable, long service life;Gate stick, mo(u)ld bottom half running channel, filtering
The position and structure design of block and mo(u)ld top half rising head makes casting process reliable and stable, and it is each that gate stick arrangement can flow to metal liquid
The distance of individual swing arm mould close to and shorter, mo(u)ld top half rising head quantity, position suitable, it is ensured that cast is quick, overflow timely, unnecessary iron
Water energy enough enters mo(u)ld top half rising head, mo(u)ld bottom half running channel and swing arm pair and decanting point one integrated mass in time, and mo(u)ld bottom half running channel characteristics of compact layout is efficient,
The arrangement of decanting point ensure that the efficiency of cast;The control of chamfer radius, roughness and aperture location tolerance ensure that casting
Precision;Die joint is smooth and high accuracy, and it is compact fit with swing arm mould, and overall structure makes sand mold be beneficial to the demoulding, makes casting process
High finished product rate is reached, finished product cast is reached high accuracy and excellent performance.
Brief description of the drawings
Fig. 1 is the structural representation of mo(u)ld top half of the present utility model, and Fig. 2 is the structural representation of mo(u)ld bottom half of the present utility model,
Fig. 3 is the schematic diagram that gate stick is fixed on mo(u)ld top half by alignment pin;
In figure:1000- mo(u)ld top halves, 1100- mo(u)ld top half swing arm modules, 1010- swing arms pair, 1011- swing arm moulds, 1012- bulbs hole,
1013- decanting points, 1200- mo(u)ld top half filter blocks, 1300- gate sticks, 1400- mo(u)ld top half rising heads, 1901- alignment pins;
2000- mo(u)ld bottom halves, 2100- mo(u)ld bottom half swing arm modules, 2200- mo(u)ld bottom half filter blocks, 2201- protuberances, 2202- leaches portion,
2203- leaches mouth, 2300- mo(u)ld bottom half running channels, 2301- sprue channel opens.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the utility model is further elucidated.
Such as Fig. 1 ~ 3, automobile swing arm long-life precision die, including mo(u)ld top half 1000, mo(u)ld bottom half 2000, the He of the mo(u)ld top half 1000
Mo(u)ld bottom half 2000 has mo(u)ld top half swing arm module 1100 and mo(u)ld bottom half swing arm module 2100 respectively, and the mo(u)ld top half 1000 also has mo(u)ld top half filter block
1200th, gate stick 1300 and mo(u)ld top half rising head 1400, the mo(u)ld bottom half 2000 also have mo(u)ld bottom half filter block 2200 and mo(u)ld bottom half running channel 2300;
The mo(u)ld top half swing arm module 1100 and mo(u)ld bottom half swing arm module 2100 all include 6 groups of swing arms to 1010, every group of swing arm pair
1010 include two swing arm moulds 1011 being symmetric, two paired Central Symmetries of swing arm mould 1011, and swing arm mould 1011 is in
" U " type, with a pair of bulb holes 1012 positioned at two ends, there is a decanting point 1013 each side of bulb hole 1012;
The mo(u)ld top half filter block 1200 is located at the center of mo(u)ld top half 1000, is square, and the quantity of the gate stick 1300 is two,
The both sides of mo(u)ld top half filter block 1200 are symmetrically distributed in, the mo(u)ld top half rising head 1400 is in square, each the mo(u)ld top half rising head with round pool
1400 belong in the middle of the bulb hole 1012 of symmetrical swing arm mould 1011 positioned at two, and with the corresponding decanting point in bulb hole 1012
1013 connections;
The quantity of mo(u)ld bottom half filter block 2200 is two groups, with the protuberance 2201 that is square and flex outward leach portion
2202, inline positioned at the middle part of mo(u)ld bottom half 2000, each mo(u)ld bottom half filter block 2200 stretches out from the portion that leaches 2202 and some leaches mouth
2203, the mo(u)ld bottom half running channel 2300 have sprue channel open 2301, positioned at every group of swing arm to 1010 in the middle of, the one end of mo(u)ld bottom half running channel 2300
Sprue channel open 2301 is connected with mouth 2203 is leached, and the sprue channel open 2301 at remaining each end connects with the decanting point 1013 of the side of bulb hole 1012
Connect.
The mo(u)ld top half filter block 1200, gate stick 1300, mo(u)ld top half rising head 1400, mo(u)ld bottom half filter block 2200 and mo(u)ld bottom half running channel
2300 bottom surfaces for being removably attached to mo(u)ld top half 1000 or mo(u)ld bottom half 2000, and connected by alignment pin 1901;This practicality is new
Pattern tool uses cast iron HT250 materials.
Additionally, the equal rounding of each part of the utility model mould and its junction, radius of corner is not less than 3mm, mould
The roughness Ra value in each face of swing arm mould 1011 is no more than 1.6 μm, remaining each surface roughness Ra value no more than 6.3 μm, aperture and position
Tolerance is put in ± 0.2mm.
Operation principle:This mould is external mold, without core box also just without core, sand mold only need to be carried out in external mold, is then poured into a mould
Molten iron.The perfection of product form depends on the form of sand mold, and formation of the knockout course to the sand mold of perfect form has heavy to closing
The effect wanted;During demoulding, the position of gate stick 1300, the mellow and full degree of chamfering, position and diameter accuracy, overall structure
Layout can all produce influence.The utility model gate stick 1300 and mo(u)ld top half rising head 1400 reach from each swing arm to 1010 position
Recently, the arrangement of mo(u)ld top half filter block 1200, mo(u)ld bottom half filter block 2200 and mo(u)ld bottom half running channel 2300 is succinct, the quantity of decanting point 1013 and
Position is also optimal efficiency, and chamfer radius and position, the tolerance in aperture then further increase precision, HT250 materials
Intensity, wearability, damping property are good, long service life.Therefore, mould of the present utility model makes casting process improve demoulding effect
Rate, high finished product rate is reached, and make finished product cast that there is excellent performance.
Automobile swing arm described in the utility model long-life precision die, compact conformation, high precision, it is highly reliable, make
Use long lifespan;The position and structure of gate stick 1300, mo(u)ld bottom half running channel 2300, filter block 1200/2200 and mo(u)ld top half rising head 1400 set
Meter makes casting process reliable and stable, and gate stick 1300 arranges that the distance that metal liquid can be made to flow to each swing arm mould 1011 is approached
And shorter, the quantity of mo(u)ld top half rising head 1400, position suitable, it is ensured that cast is quick, it is timely to overflow, and unnecessary molten iron can be entered in time
Mo(u)ld top half rising head 1400, mo(u)ld bottom half running channel 2300 and swing arm are arranged tightly to 1010 and the one integrated mass of decanting point 1013, mo(u)ld bottom half running channel 2300
Gather efficiently, the arrangement of decanting point 1013 ensure that the efficiency of cast;The control of chamfer radius, roughness and aperture location tolerance is protected
The precision of casting is demonstrate,proved;Die joint is smooth and high accuracy, and it is compact to be fitted with swing arm mould 1011, and overall structure makes sand mold beneficial to de-
Mould, makes casting process reach high finished product rate, finished product cast is reached high accuracy and excellent performance.
The above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model principle is not departed from, some improvement can also be made, these improvement also should be regarded as
Protection domain of the present utility model.
Claims (5)
1. automobile swing arm long-life precision die, including mo(u)ld top half, mo(u)ld bottom half, it is characterised in that the mo(u)ld top half and mo(u)ld bottom half have respectively
Mo(u)ld top half swing arm module and mo(u)ld bottom half swing arm module, the mo(u)ld top half also have mo(u)ld top half filter block, gate stick and mo(u)ld top half rising head, the mo(u)ld bottom half
Also there is mo(u)ld bottom half filter block and mo(u)ld bottom half running channel;
The mo(u)ld top half swing arm module and mo(u)ld bottom half swing arm module all include some groups of swing arms pair, and every group of swing arm is to including being symmetric
Two swing arm moulds, swing arm mould be in " U " type, with a pair of bulb holes positioned at two ends, there is an injection each bulb hole side
Point;
The mo(u)ld top half filter block is located at the center of mo(u)ld top half, is square, and the gate stick quantity is two, is symmetrically distributed in mo(u)ld top half mistake
Filter block both sides, in the square of round pool is carried, each mo(u)ld top half rising head belongs to symmetrical swing arm mould to the mo(u)ld top half rising head positioned at two
Bulb hole in the middle of, and decanting point corresponding with bulb hole connect;
The mo(u)ld bottom half filter block have the protuberance that is square and flex outward leach portion, positioned at mo(u)ld bottom half middle part in word row
Row, each mo(u)ld bottom half filter block from the portion of leaching stretch out it is some leach mouth, the mo(u)ld bottom half running channel has sprue channel open, positioned at every group of swing arm pair
Centre, the sprue channel open of mo(u)ld bottom half running channel one end is connected with mouth is leached, and the sprue channel open at remaining each end connects with the decanting point of bulb hole side
Connect.
2. automobile swing arm according to claim 1 long-life precision die, it is characterised in that the mo(u)ld top half filter block,
Gate stick, mo(u)ld top half rising head, mo(u)ld bottom half filter block and mo(u)ld bottom half running channel are removably attached to the bottom surface of mo(u)ld top half or mo(u)ld bottom half, and pass through
Positioning pin connection.
3. automobile swing arm according to claim 1 long-life precision die, it is characterised in that the automobile swing arm is long
The equal rounding of each part of life-span precision die and its junction, radius of corner be not less than 3mm, each face of swing arm mould of mould it is thick
Rugosity Ra values are no more than 1.6 μm, and remaining each surface roughness Ra value is no more than 6.3 μm, and aperture and position of related features are in ± 0.2mm.
4. automobile swing arm according to claim 1 long-life precision die, it is characterised in that the automobile swing arm is long
Life-span precision die material is gray cast iron HT250.
5. automobile swing arm according to claim 1 long-life precision die, it is characterised in that the swing arm centering two
Symmetrical centered on the symmetric mode of swing arm mould, the quantity of the swing arm pair of the mo(u)ld top half and mo(u)ld bottom half is 6 pairs, the number of mo(u)ld bottom half filter block
Measure is two.
Priority Applications (1)
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CN201621346560.3U CN206241193U (en) | 2016-12-09 | 2016-12-09 | Automobile swing arm long-life precision die |
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CN201621346560.3U CN206241193U (en) | 2016-12-09 | 2016-12-09 | Automobile swing arm long-life precision die |
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CN206241193U true CN206241193U (en) | 2017-06-13 |
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CN201621346560.3U Active CN206241193U (en) | 2016-12-09 | 2016-12-09 | Automobile swing arm long-life precision die |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108058300A (en) * | 2017-12-11 | 2018-05-22 | 深圳市华益盛模具股份有限公司 | A kind of manufacturing method of injection mold |
-
2016
- 2016-12-09 CN CN201621346560.3U patent/CN206241193U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108058300A (en) * | 2017-12-11 | 2018-05-22 | 深圳市华益盛模具股份有限公司 | A kind of manufacturing method of injection mold |
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