CN206235155U - A kind of energy-efficient colliery wastes brick fires system - Google Patents

A kind of energy-efficient colliery wastes brick fires system Download PDF

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Publication number
CN206235155U
CN206235155U CN201621322118.7U CN201621322118U CN206235155U CN 206235155 U CN206235155 U CN 206235155U CN 201621322118 U CN201621322118 U CN 201621322118U CN 206235155 U CN206235155 U CN 206235155U
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CN
China
Prior art keywords
temperature
gasification tank
raw material
energy
brickkiln
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Expired - Fee Related
Application number
CN201621322118.7U
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Chinese (zh)
Inventor
傅汝泽
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Wansheng Chongqing Wanxing Building Material Co Ltd
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Wansheng Chongqing Wanxing Building Material Co Ltd
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Priority to CN201621322118.7U priority Critical patent/CN206235155U/en
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Publication of CN206235155U publication Critical patent/CN206235155U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Processing Of Solid Wastes (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Gasification And Melting Of Waste (AREA)

Abstract

System is fired the utility model discloses a kind of energy-efficient colliery wastes brick, is mainly made up of cinder outlet (1), reject bin (2), gas raw material entrance (3), gasification tank (4), ash leak unit (5), oxidator (6), gasifier (7), fractionator (8), waste gas outlet (9), raw material cabin (10), feed(raw material)inlet (11), Gas Pipe (12), brickkiln (13), exhaust outlet (14), brick storehouse (15), burner (16) and valve (17).The utility model is converted to gaseous fuel by by solid fuel, so as to quickly process the temperature of colliery wastes brick, the energy utilization rate of raising equipment, and energy precise control kiln, improve product quality and economic benefit.By setting the utility model, so as to realize the Automated condtrol of brickkiln temperature, improve product quality reduces production cost, increases economic efficiency.

Description

A kind of energy-efficient colliery wastes brick fires system
Technical field
The utility model is related to cash brick field and mechanical field, specifically refers to a kind of energy-efficient colliery wastes brick and fires system System.
Background technology
The main component of cash coal stone brick is gangue.Gangue is that the solid discharged during coal mining process and coal washing gives up Thing, its main component is Al2O3, SiO2, Fe2O3, MgO, Na2O, K2O, P2O5, SO3 for not waited containing quantity also in addition and micro- Amount rare element.Production cost using gangue production colliery wastes brick is low compared with common brick, using making coal gangue brick not only Soil is saved, the waste material in mine has been also consumed by, it has been an environmentally friendly low-carbon (LC) construction material.Mixer, is a kind of Blade-carrying axle is rotated in cylinder or groove, and plurality of raw materials is stirred into mixing, makes a kind of mixture or suitable The machine of denseness., it is necessary to carry out high-temperature firing to cash coal stone brick in traditional cash coal stone brick process, traditional brickkiln is used Coal is fired as the energy.
So, have that processing efficiency is low, energy utilization rate is low, be unable to flexible modulation kiln temperature and product quality is unstable The problems such as determining.
Utility model content
The purpose of this utility model is to provide a kind of energy-efficient colliery wastes brick to fire system, by setting this practicality New, so as to quickly processing colliery wastes brick, the temperature of the energy utilization rate of raising equipment, and energy precise control kiln is carried High yield quality, and can increase economic efficiency.
The utility model is achieved through the following technical solutions:
A kind of energy-efficient colliery wastes brick fires system, and the firing system mainly by apparatus for gasifying fuel and fires kiln Composition;Apparatus for gasifying fuel is mainly made up of reject bin, gasification tank, ash leak unit, oxidator, gasifier, fractionator and raw material cabin; Gasification tank is cylindrical shape, and reject bin is arranged on the bottom of gasification tank, and the bottom of reject bin is provided with cinder outlet;The bottom of gasification tank Portion is provided with gas raw material entrance, and gas raw material entrance is connected by pipeline with ash leak unit, and ash leak unit is arranged on the interior of gasification tank Portion, oxidator is arranged in gasification tank on ash leak unit, and gasifier is arranged on gasification tank internal oxidition device, and fractionator is arranged on gasification In tank on gasifier;Waste gas outlet is provided with the top of gasification tank, waste gas outlet piping is connected with fractionator;Gasification tank Side is provided with gas outlet, and gas outlet is connected by pipeline with fractionator;Raw material cabin is arranged on the top of gasification tank, raw material Feed(raw material)inlet is provided with storehouse.
When equipment works, adobe is put into firing kiln first, reserves good passage of flame, good seal stove.By coal from Feed(raw material)inlet is put into raw material cabin, in the ember of oxidator midpoint, after uniform temperature is heated to, is passed through the vapor of proper ratio And air;Under high temperature, carbon atom reacts with hydrone in gasifier, generates hydrogen and carbon monoxide, the gaseous mixture for then generating Body is separated in fractionator, and unnecessary vapor is discharged from waste gas outlet, and fuel gas enters into brick by Gas Pipe In kiln.After coal reaction is complete, remaining dregs enter reject bin by ash leak unit, are then exported by cinder and discharged.So, Coal can be transformed into gaseous fuel from solid fuel, can not only improve the utilization rate of coal, moreover it is possible to the temperature of brickkiln will entered Row accurately and is quickly controlled, and so as to quickly processing colliery wastes brick, improves the energy utilization rate of equipment, and can precise control The temperature of kiln, improve product quality, and can increase economic efficiency.
The firing kiln owner will be made up of Gas Pipe, brickkiln, exhaust outlet, Zhuan Cang, burner, valve;Brickkiln is cylindrical shape, kiln Wall is hollow, is internally provided with fire-resistant heat insulating material;Exhaust outlet is provided with the top of brickkiln, burner is arranged on the bottom of brickkiln, valve One end of door is connected with burner, and the other end of valve is connected with Gas Pipe, and Gas Pipe is connected with gas outlet.
Fuel after gasification can enter brickkiln, the speed of valve energy accurate adjustment combustion gas by Gas Pipe, and then can adjust The size of temperature is saved, the quality of product is improved.
Further, the utility model discloses the preferred structure that a kind of energy-efficient colliery wastes brick fires system, i.e.,: The ash leak unit, oxidator, gasifier, fractionator are cermet.The intensity of cermet is high, high temperature resistant, and can reduce Equipment cost, increases economic efficiency.
Further, temperature-detecting device is additionally provided with the firing kiln, temperature-detecting device is mainly by temperature detection Circuit and display device are constituted, and temperature sensing circuit is connected by cable with display device.So, operating personnel can just learn brick Temperature inside kiln, is conveniently regulated and controled.
Further, the valve fired in kiln is magnetic valve.Magnetic valve can be controlled by power supply, and response is fast Speed, can improve the stability of system.
Further, temperature-control circuit is additionally provided with the firing kiln, temperature-control circuit passes through cable and temperature Detection means is connected with magnetic valve.Temperature-control circuit by the temperature of temperature-detecting device come temperature, and can pass through Magnetic valve controls the height of temperature.
The utility model compared with prior art, have the advantage that for:
(1) the utility model is converted to gaseous fuel by by solid fuel, so as to quickly processing colliery wastes brick, carries The energy utilization rate of equipment high, and can precise control kiln temperature, improve product quality and economic benefit.
(2) by setting the utility model, so as to realize the Automated condtrol of brickkiln temperature, improve product quality, drop Low production cost, increases economic efficiency.
Brief description of the drawings
Fig. 1 is structure chart of the present utility model.
Wherein:1-cinder is exported;2-reject bin;3-gas raw material entrance;4-gasification tank;5-ash leak unit;6-oxygen Change device;7-gasifier;8-fractionator;9-waste gas outlet;10-raw material cabin;11-feed(raw material)inlet;12-Gas Pipe;13— Brickkiln;14-exhaust outlet;15-brick storehouse;16-burner;17-valve.
Specific embodiment
The utility model is described in further detail with reference to embodiment, but implementation method of the present utility model is not It is limited to this.
Embodiment 1:
As shown in figure 1, a kind of energy-efficient colliery wastes brick fires system, the firing system is main to be disguised by fuel gas Put and fire kiln composition;Apparatus for gasifying fuel is main by reject bin 2, gasification tank 4, ash leak unit 5, oxidator 6, gasifier 7, fractionation Device 8 and raw material cabin 10 are constituted;Gasification tank 4 is cylindrical shape, and reject bin 2 is arranged on the bottom of gasification tank 4, and the bottom of reject bin 2 sets It is equipped with cinder outlet 1;The bottom of gasification tank 4 is provided with gas raw material entrance 3, and gas raw material entrance 3 is by pipeline and ash leak unit 5 It is connected, ash leak unit 5 is arranged on the inside of gasification tank 4, and oxidator 6 is arranged in gasification tank 4 on ash leak unit 5, and gasifier 7 is arranged on On the internal oxidition device 6 of gasification tank 4, fractionator 8 is arranged in gasification tank 4 on gasifier 7;The top of gasification tank 4 is provided with waste gas and goes out Mouth 9, the piping of waste gas outlet 9 is connected with fractionator 8;The side of gasification tank 4 is provided with gas outlet, and gas outlet is by pipe Road is connected with fractionator 8;Raw material cabin 10 is arranged on the top of gasification tank 4, and feed(raw material)inlet 11 is provided with raw material cabin 10.
When equipment works, adobe is put into firing kiln first, reserves good passage of flame, good seal stove.By coal from Feed(raw material)inlet 11 is put into raw material cabin 10, in the midpoint ember of oxidator 6, after uniform temperature is heated to, is passed through proper ratio Vapor and air;Under high temperature, carbon atom reacts with hydrone in gasifier 7, generates hydrogen and carbon monoxide, then generates Mixed gas are separated in fractionator 8, and unnecessary vapor is discharged from waste gas outlet 9, and fuel gas passes through Gas Pipe 12 enter into brickkiln 13.After coal reaction is complete, remaining dregs enter reject bin 2 by ash leak unit 5, are then gone out by cinder Mouth 1 is discharged.So, just coal can be transformed into gaseous fuel from solid fuel, can not only improves the utilization rate of coal, moreover it is possible to will Temperature to brickkiln 13 accurately and quickly control, and so as to quickly processing colliery wastes brick, improves the energy profit of equipment With rate, and can precise control kiln temperature, improve product quality, and increasing economic efficiency.
The firing kiln owner will be made up of Gas Pipe 12, brickkiln 13, exhaust outlet 14, brick storehouse 15, burner 16, valve 17;Brick Kiln 13 is cylindrical shape, and kiln wall is hollow, is internally provided with fire-resistant heat insulating material;The top of brickkiln 13 is provided with exhaust outlet 14, burner 16 bottoms for being arranged on brickkiln 13, one end of valve 17 is connected with burner 16, and the other end of valve is connected with Gas Pipe 12, combustion gas Pipe 12 is connected with gas outlet.
Fuel after gasification can enter brickkiln 13 by Gas Pipe 12, the speed of valve energy accurate adjustment combustion gas, and then The size of temperature can be adjusted, the quality of product is improved.
Embodiment 2:
The present embodiment discloses a kind of energy-efficient colliery wastes brick and fires the preferred of system on the basis of embodiment 1 Structure, as shown in figure 1, the ash leak unit 5, oxidator 6, gasifier 7, fractionator 8 are cermet.The intensity of cermet Height, high temperature resistant, and equipment cost can be reduced, increase economic efficiency.
Further, temperature-detecting device is additionally provided with the firing kiln, temperature-detecting device is mainly by temperature detection Circuit and display device are constituted, and temperature sensing circuit is connected by cable with display device.So, operating personnel can just learn brick Temperature inside kiln 13, is conveniently regulated and controled.
Further, the valve 17 fired in kiln is magnetic valve.Magnetic valve can be controlled by power supply, response Quickly, the stability of system can be improved.
Further, temperature-control circuit is additionally provided with the firing kiln, temperature-control circuit passes through cable and temperature Detection means is connected with magnetic valve.Temperature-control circuit by the temperature of temperature-detecting device come temperature, and can pass through Magnetic valve controls the height of temperature.The other parts of the present embodiment are same as Example 1, repeat no more.
The above, is only preferred embodiment of the present utility model, and any formal limit is not done to the utility model System, every any simple modification, equivalent variations made to above example according to technical spirit of the present utility model each fall within Within protection domain of the present utility model.

Claims (6)

1. a kind of energy-efficient colliery wastes brick fires system, it is characterised in that:The firing system is main to be disguised by fuel gas Put and fire kiln composition;Apparatus for gasifying fuel is main by reject bin (2), gasification tank (4), ash leak unit (5), oxidator (6), gasification Device (7), fractionator (8) and raw material cabin (10) composition;Gasification tank (4) is cylindrical shape, and reject bin (2) is arranged on gasification tank (4) Bottom, the bottom of reject bin (2) is provided with cinder outlet (1);The bottom of gasification tank (4) is provided with gas raw material entrance (3), gas Body feed(raw material)inlet (3) is connected by pipeline with ash leak unit (5), and ash leak unit (5) is arranged on the inside of gasification tank (4), oxidator (6) It is arranged on gasification tank (4) interior ash leak unit (5), gasifier (7) is arranged on gasification tank (4) internal oxidition device (6), fractionator (8) It is arranged on gasification tank (4) interior gasifier (7);Waste gas outlet (9) is provided with the top of gasification tank (4), waste gas outlet (9) is used Pipeline is connected with fractionator (8);The side of gasification tank (4) is provided with gas outlet, and gas outlet is by pipeline and fractionator (8) It is connected;Raw material cabin (10) is arranged on the top of gasification tank (4), and feed(raw material)inlet (11) is provided with raw material cabin (10).
2. a kind of energy-efficient colliery wastes brick according to claim 1 fires system, it is characterised in that:The firing kiln Mainly it is made up of Gas Pipe (12), brickkiln (13), exhaust outlet (14), brick storehouse (15), burner (16), valve (17);Brickkiln (13) It is cylindrical shape, kiln wall is hollow, is internally provided with fire-resistant heat insulating material;Exhaust outlet (14), burner are provided with the top of brickkiln (13) (16) bottom of brickkiln (13) is arranged on, one end of valve (17) is connected with burner (16), the other end and Gas Pipe of valve (12) it is connected, Gas Pipe (12) is connected with gas outlet.
3. a kind of energy-efficient colliery wastes brick according to claim 2 fires system, it is characterised in that:The ash leak unit (5), oxidator (6), gasifier (7), fractionator (8) are cermet.
4. a kind of energy-efficient colliery wastes brick according to claim 2 fires system, it is characterised in that:The firing kiln In be additionally provided with temperature-detecting device, temperature-detecting device is mainly made up of temperature sensing circuit and display device, temperature detection Circuit is connected by cable with display device.
5. a kind of energy-efficient colliery wastes brick according to claim 4 fires system, it is characterised in that:The firing kiln In valve (17) be magnetic valve.
6. a kind of energy-efficient colliery wastes brick according to claim 5 fires system, it is characterised in that:The firing kiln In be additionally provided with temperature-control circuit, temperature-control circuit is connected by cable with temperature-detecting device and magnetic valve.
CN201621322118.7U 2016-12-05 2016-12-05 A kind of energy-efficient colliery wastes brick fires system Expired - Fee Related CN206235155U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621322118.7U CN206235155U (en) 2016-12-05 2016-12-05 A kind of energy-efficient colliery wastes brick fires system

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Application Number Priority Date Filing Date Title
CN201621322118.7U CN206235155U (en) 2016-12-05 2016-12-05 A kind of energy-efficient colliery wastes brick fires system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106482520A (en) * 2016-12-05 2017-03-08 重庆市万盛区万兴建筑材料有限公司 System fired by a kind of energy-efficient colliery wastes brick

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106482520A (en) * 2016-12-05 2017-03-08 重庆市万盛区万兴建筑材料有限公司 System fired by a kind of energy-efficient colliery wastes brick

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170609

Termination date: 20171205

CF01 Termination of patent right due to non-payment of annual fee