CN206215718U - A kind of wave-shape board continuous forming machine - Google Patents

A kind of wave-shape board continuous forming machine Download PDF

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Publication number
CN206215718U
CN206215718U CN201621276455.7U CN201621276455U CN206215718U CN 206215718 U CN206215718 U CN 206215718U CN 201621276455 U CN201621276455 U CN 201621276455U CN 206215718 U CN206215718 U CN 206215718U
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CN
China
Prior art keywords
roller group
wave
frame
shape board
plate
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621276455.7U
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Chinese (zh)
Inventor
游碧银
张继华
张继宗
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Dongguan Nanfeng Precision Metal Products Co Ltd
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Dongguan Nanfeng Precision Metal Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201621276455.7U priority Critical patent/CN206215718U/en
Application granted granted Critical
Publication of CN206215718U publication Critical patent/CN206215718U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model is related to sheet forming technical field, discloses a kind of wave-shape board continuous forming machine, including frame, and the frame is at least provided with the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group and the 4th sizing roller group;Also include discharging frame, drive device and plate clipping device, the discharging frame is arranged at the feed end of frame, the plate clipping device is arranged at the discharge end of frame, and the plate clipping device drives the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group and the 4th sizing roller group;The discharging frame is released flitch and passes sequentially through the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group, the 4th sizing roller group and plate clipping device;Coiled strip can directly be released, go out type and severing is disposably completed by this forming machine, and whole process only needs to operating personnel's monitoring blanking, and production efficiency is high, reduces manufacturing cost.

Description

A kind of wave-shape board continuous forming machine
Technical field
The utility model is related to sheet forming technical field, more particularly to a kind of wave-shape board continuous forming machine.
Background technology
Wave-shape board is formed after thin plate is molded by way of bending, this wave-shape board for slab construction than having More preferable structural strength, in so may be directly applied to the sheet-metal formed technique such as large-scale rack, safety box.
But, existing thin plate is completed by multiple roll process mostly when wave-shape board is shaped to, and is needed before roll-in Coiled thin plate is released into straightening and severing is carried out for corresponding length, to carry out multiple roll-in.This leading severing is again The mode for carrying out roll-in seriously constrains production efficiency, and operation is required for substantial amounts of artificial each time, is more expensive to manufacture.
Utility model content
The purpose of this utility model is in view of the shortcomings of the prior art, there is provided a kind of wave-shape board continuous forming machine, this into Coiled strip can directly be released, go out type and severing is disposably completed by type machine, and whole process only needs to operating personnel's monitoring blanking , production efficiency is high, reduces manufacturing cost.
To achieve the above object, a kind of wave-shape board continuous forming machine of the present utility model, including frame, the frame is at least It is provided with the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group and the 4th sizing roller group;Also include discharging frame, drive Device and plate clipping device, the discharging frame are arranged at the feed end of frame, and the plate clipping device is arranged at the discharge end of frame, institute State plate clipping device and drive the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group and the 4th sizing roller group;The discharging frame Release flitch and pass sequentially through the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group, the 4th sizing roller group and shear dress Put.
Further, the discharging frame includes branch's seat and is arranged at the roller that unreels of branch's seat, the charging that the machine is returned End is provided with the fixed slot passed through for plate.
Further, the plate clipping device includes shear frame, the shear set up be equipped with lower template, lead column and with guiding The upper die plate that post is slidably connected, the shear frame is additionally provided with crank mechanism and the electricity Qu mechanisms for driving crank mechanism, institute Stating crank mechanism drives upper die plate to be moved up and down along lead column, and the upper die plate is provided with to be cut with wave-shape board correspondingly-shaped Plate, the lower template is provided with the lower shearing plate with the lower surface correspondingly-shaped of wave-shape board, the upper shearing plate and lower shearing plate phase interworking Close shearing wave-shape board.
Preferably, the crank mechanism includes fixed mount, drive shaft and is arranged at the gear-box of fixed mount, the drive shaft It is connected through gear-box and with gearbox drive, one end of the drive shaft is fixedly connected with the first crank, the drive shaft The other end is fixedly connected with the second crank, and first crank is rotatably connected with the first swing arm, and second crank can turn Dynamic to be connected with the second swing arm, the lower end of first swing arm and the second swing arm is flexibly connected with upper die plate.
It is furthermore preferred that the fixed mount is additionally provided with the first support base and the second support base, first support base and Two support bases are provided with bearing, and the two ends of the drive shaft are each passed through the bearing and the second support base of the setting of the first support base The bearing of setting.
It is furthermore preferred that the electricity Qu mechanisms are motor, the motor is fixedly connected with fixed mount.
Preferably, the bottom of the shear frame is provided with projection, and the lower template is provided with recess corresponding with projection.
Preferably, the bottom at least side of the shear frame is provided with fixed ear, and the lower template passes through bolt and fixation Ear is fixedly connected.
Further, the first first pressing roller group includes the first fixed seat, the second fixed seat, lower compression roller and matches somebody with somebody with lower compression roller The upper pressure roller for closing, the lower compression roller and upper pressure roller are provided with the jog for roll-in flitch, one end of the lower compression roller with First fixed seat is rotatably connected, and the other end of the lower compression roller is rotatably connected with the second fixed seat, the upper pressure roller Two ends be connected to sliding block, two sliding blocks are slidably connected with the first fixed seat, the second fixed seat respectively, it is described first fix Seat and the second fixed seat are provided with the screw rod for adjusting slider lifting.
Further, the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group and the 4th sizing roller group are provided with Sprocket wheel, the drive device is servomotor, and the servomotor is connected by chain with chain gear transmission.
The beneficial effects of the utility model:Compared with prior art, a kind of wave-shape board continuous forming machine of the present utility model, Released by the way that material volume is directly put on discharging frame, flitch passes sequentially through the first first pressing roller group, the second shaping roller group, the 3rd shaping Roller group and the 4th sizing roller group, the first first pressing roller group flitch is carried out it is preforming, then by second shaping roller group carry out further Roll-in, makes preforming shaping recess depth further increase, then by the 3rd shaping roller group roll-in make the size of shaping recess to Position, is finally modified and is shaped by the 4th sizing roller group again, and it is corresponding size to be cut automatically finally by plate clipping device, whole Individual process is continuous operations for forming, it can thus be seen that coiled strip can directly be released, go out type and severing by this forming machine Disposable to complete, whole process only needs to manning's monitoring, and this continuous mode of production, efficiency high is reduced manually, Reduce manufacturing cost.
Brief description of the drawings
Fig. 1 is stereogram of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is the side structure schematic diagram of the first first pressing roller group of the present utility model.
Fig. 4 is the stereogram of plate clipping device of the present utility model.
Fig. 5 is another view stereo figure of plate clipping device of the present utility model.
Fig. 6 is the front view of plate clipping device of the present utility model.
Reference:
Plate clipping device -- 1,
Shear frame -- 11, projection -- 111, fixed ear -- 112, lower template -- 12, recess -- 121, lead column -- 13, upper mould Plate -- 14, crank mechanism -- 15, fixed mount -- 151, drive shaft -- 152, gear-box -- 153, the first crank -- 154, second is bent Handle -- 155, the first swing arm -- 156, the second swing arm -- 157, the first support base -- 158, the second support base -- 159, electric drive machine Structure -- 16, upper shearing plate -- 171, lower shearing plate -- 172;
Frame -- 2, the first first pressing roller group -- 21, the first fixed seat -- 211, the second fixed seat -- 212, lower compression roller -- 213, Upper pressure roller -- 214, jog -- 215, sliding block -- 216, screw rod -- 217, the second shaping roller group -- 22, the 3rd shaping roller group -- 23, the 4th sizing roller group -- 24,
Discharging frame -- 3, branch seat -- 31, unreels roller -- 32, fixed slot -- 33, drive device -- 4.
Specific embodiment
The utility model is described in detail below in conjunction with the accompanying drawings.
Referring to Fig. 1 to Fig. 6, the utility model provides a kind of wave-shape board continuous forming machine, including frame 2, the frame 2 to The first first pressing roller group 21, second is provided with less is molded the shaping sizing roller group 24 of roller group 23 and the 4th of roller group the 22, the 3rd;Also include putting Bin 3, drive device 4 and plate clipping device 1, the discharging frame 3 are arranged at the feed end of frame 2, and the plate clipping device 1 is arranged at The discharge end of frame 2, the plate clipping device 1 drives the first first pressing roller group 21, second to be molded the shaping roller group 23 of roller group the 22, the 3rd and 4th sizing roller group 24;The discharging frame 3 is released flitch and passes sequentially through first first pressing roller group the 21, second shaping roller group the 22, the 3rd Shaping roller group the 23, the 4th sizing roller group 24 and plate clipping device 1.The moulding process principle of this forming machine is as follows:First material volume is put in On discharging frame 3, flitch is released by discharging frame 3, flitch passes sequentially through the first first pressing roller group 21, second and is molded roller group the 22, the 3rd Shaping roller group 23 and the 4th sizing roller group 24, the first first pressing roller group 21 flitch is carried out it is preforming, then by second shaping roller group 22 carry out further roll-in, preforming shaping recess depth is further increased, then are made into by the 3rd shaping roll-in of roller group 23 The size of type recess in place, is finally modified and is shaped, finally by the automatic shearing of plate clipping device 1 by the 4th sizing roller group 24 again It is corresponding size to break, and whole process is continuous operations for forming, it can thus be seen that this forming machine can directly by coiled band Material is released, goes out type and severing is disposably completed, and whole process only needs to manning's monitoring, this continuous producer Formula, efficiency high is reduced manually, reduces manufacturing cost.
Specifically, the discharging frame 3 include branch's seat 31 and be arranged at branch's seat 31 unreel roller 32, the machine is returned Feed end be provided with the fixed slot 33 passed through for plate, fixed slot 33 is symmetrically formed by left groove position and right groove position, and left groove position Being connected by screw mandrel with right groove position can relatively enter the regulation (referring to Fig. 1) of line width so as to be formed, and branch's seat 31 is put for support Winding up roller cylinder 32, flitch from curly releasing when shaped, it is necessary to pass through fixed slot 33, so as to extenuate the rate of curving of flitch, should Fixed slot 33 can set relatively long length, its radius for being generally higher than material volume, fixed so as to effectively make flitch try one's best Type is flat board, is conducive to follow-up rolling forming process.
And the plate clipping device 1 include shear frame 11, the shear frame 11 be provided with lower template 12, lead column 13 and with lead The upper die plate 14 being slidably connected to post 13, the shear frame 11 is additionally provided with crank mechanism 15 and for driving crank mechanism 15 Electricity Qu mechanisms 16, the crank mechanism 15 drive upper die plate 14 moved up and down along lead column 13, the upper die plate 14 be provided with The upper shearing plate 171 of wave-shape board correspondingly-shaped, the lower template 12 is provided with the lower shearing plate with the lower surface correspondingly-shaped of wave-shape board 172, the upper shearing plate 171 cooperates with lower shearing plate 172 and shears wave-shape board;This plate clipping device 1 may be directly applied to continuously The tail end of forming machine, when the wave-shape board output of shaping is by this plate clipping device 1, i.e. wave-shape board is from upper shearing plate 171 and lower shearing plate Pass through between 172, now, according to certain length needs, operation electricity Qu mechanisms 16 drive crank mechanism 15 allow upper die plate 14 to Lower movement, makes upper shearing plate 171 and lower shearing plate 172 form shear action, the wave-shape board severing that will be molded, due to upper shearing plate 171 with The clip shape of lower shearing plate 172 is corresponding with wave-shape board, so, the wave-shape board after severing can keep preferable shape, it is to avoid ripple The deformation of wave plate shearing end, advantageously ensures that the formed precision of wave-shape board.
In the technical program, the crank mechanism 15 includes fixed mount 151, drive shaft 152 and is arranged at fixed mount 151 Gear-box 153, the drive shaft 152 through gear-box 153 and being connected with gear-box 153, the one of the drive shaft 152 End is fixedly connected with the first crank 154, and the other end of the drive shaft 152 is fixedly connected with the second crank 155, and described first is bent Handle 154 is rotatably connected with the first swing arm 156, and second crank 155 is rotatably connected with the second swing arm 157, described The lower end of the first swing arm 156 and the second swing arm 157 is flexibly connected with upper die plate 14.The crank mechanism 15 operationally, by electricity Driving mechanism 16 drives gear-box 153, gear-box 153 directly to use prior art, and gear-box 153 drives drive shaft 152, drives When moving axis 152 rotates, while making the first crank 154 and the synchronous rotary of the second crank 155, at this moment, the first swing arm 156 and second is put Arm 157 is produced with the rotation of crank and swung up and down, and upper die plate 14 is carried out upper and lower displacement along lead column 13, so as to realize Wave-shape board cuts, and this crank mechanism 15 is mainly the up-down mode for employing double-crank, is so tied when upper die plate 14 is lifted Structure is compacter, more stable.
Because the two ends of drive shaft 152 need to bear larger gravity when upper die plate 14 is lifted, as improvement, in this skill In art scheme, the fixed mount 151 is additionally provided with the first support base 158 and the second support base 159, first support base 158 Bearing is provided with the second support base 159, the two ends of the drive shaft 152 are each passed through the axle of the setting of the first support base 158 Hold the bearing set with the second support base 159.In the presence of the first support base 158 and the second support base 159, can be effective The two ends of drive shaft 152 are avoided because directly bearing larger gravity and bending phenomenon occurs, it is ensured that the reliability of lifting, improve and drive The service life of moving axis 152.
Certainly, the electricity Qu mechanisms 16 motor the most, the motor is fixedly connected with fixed mount 151.This motor is direct Buy, therefore its structure is no longer described.
Because lower template 12 is fixedly connected with shear, in order that being easily installed and maintenance for lower template 12, described to cut The bottom of grillage 11 is provided with projection 111, and the lower template 12 is provided with recess 121 corresponding with projection 111.Using projection 111 engagements corresponding with recess 121, not only more facilitate when mounted, and fixed effect is also more preferable.
In the technical program, the bottom at least side of the shear frame 11 is provided with fixed ear 112, the lower template 12 It is fixedly connected with fixed ear 112 by bolt.Lower template 12 is fixed by way of bolt using fixed ear 112, by The sidepiece of shear frame 11 is arranged in fixed ear 112, assembling is so more convenient and is safeguarded.
In the utility model, the first first pressing roller group 21 includes the first fixed seat 211, the second fixed seat 212, pushes Roller 213 and the upper pressure roller 214 coordinated with lower compression roller 213, the lower compression roller 213 and upper pressure roller 214 are provided with for roll-in material The jog 215 of plate, one end of the lower compression roller 213 is rotatably connected with the first fixed seat 211, the lower compression roller 213 The other end is rotatably connected with the second fixed seat 212, and the two ends of the upper pressure roller 214 are connected to sliding block 216, two cunnings Block 216 is slidably connected with the first fixed seat 211, the second fixed seat 212 respectively, the fixed seat of first fixed seat 211 and second 212 are provided with the screw rod 217 for the lifting of adjusting slider 216.Flitch passes through between upper pressure roller 214 and lower compression roller 213, profit Roll-forming is carried out to flitch with jog 215, in the utility model, the first first pressing roller group 21 is mainly carried out for the first time to flitch Roll-in, makes occur concavo-convex position on flitch, meanwhile, can adjust matching somebody with somebody between upper pressure roller 214 and lower compression roller 213 using screw rod 217 Gap is closed, so that the need for adapting to different moulding process.
It is emphasized that the second shaping roller group 22, the 3rd shaping roller group 23 and the 4th sizing roller group 24 its with the The structure of one first pressing roller group 21 is roughly the same, and its difference is that the jog 215 set on upper pressure roller 214 and lower compression roller 213 is deep Degree is different, wherein the depth of jog 215 of the first first pressing shaping roller group is most shallow, the second shaping shaping roller group 23 of roller group the 22, the 3rd Jog 215 with the 4th sizing roller group 24 is attempted increasing successively, such purpose be can reduce single roller group need compared with Big roller pressure, and avoid single roll-forming from damaging the mechanics of materials structure of flitch.
In the technical program, the first first pressing roller group 21, second is molded the shaping roller group 23 and the 4th of roller group the 22, the 3rd and shapes Roller group 24 is provided with sprocket wheel, and the drive device 4 is servomotor, and the servomotor is connected by chain with chain gear transmission Connect.It is driven by way of chain using servomotor, the first first pressing roller group 21, second is molded roller group 22, the 3rd format roll The sizing roller group 24 of group 23 and the 4th realizes synchronous rotation, it is ensured that the continuity of whole rolling forming process.
Above content is only preferred embodiment of the present utility model, for one of ordinary skill in the art, according to this reality With new thought, will change in specific embodiments and applications, this specification content should not be construed as To limitation of the present utility model.

Claims (10)

1. a kind of wave-shape board continuous forming machine, including frame, it is characterised in that:The frame is at least provided with the first first pressure roller Group, the second shaping roller group, the 3rd shaping roller group and the 4th sizing roller group;
Also include discharging frame, drive device and plate clipping device, the discharging frame is arranged at the feed end of frame, the plate clipping device It is arranged at the discharge end of frame, the plate clipping device drives the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group and the Four sizing roller groups;
The discharging frame is released flitch and passes sequentially through the first first pressing roller group, the second shaping roller group, the 3rd shaping roller group, the 4th sizing Roller group and plate clipping device.
2. a kind of wave-shape board continuous forming machine according to claim 1, it is characterised in that:The discharging frame includes branch's seat Be arranged at branch seat unreel roller, the feed end of the frame is provided with the fixed slot passed through for plate.
3. a kind of wave-shape board continuous forming machine according to claim 1, it is characterised in that:The plate clipping device includes shear Frame, the shear sets up and is equipped with lower template, lead column and the upper die plate being slidably connected with lead column, and the shear frame is additionally provided with Crank mechanism and the electricity Qu mechanisms for driving crank mechanism, the crank mechanism drive upper die plate to be moved up and down along lead column, The upper die plate is provided with the upper shearing plate with wave-shape board correspondingly-shaped, and the lower template is provided with corresponding with the lower surface of wave-shape board The lower shearing plate of shape, the upper shearing plate cooperates with lower shearing plate and shears wave-shape board.
4. a kind of wave-shape board continuous forming machine according to claim 3, it is characterised in that:The crank mechanism includes fixing Frame, drive shaft and the gear-box of fixed mount is arranged at, the drive shaft is through gear-box and is connected with gearbox drive, the drive One end of moving axis is fixedly connected with the first crank, and the other end of the drive shaft is fixedly connected with the second crank, and described first is bent Handle is rotatably connected with the first swing arm, and second crank is rotatably connected with the second swing arm, first swing arm and the The lower end of two swing arms is flexibly connected with upper die plate.
5. a kind of wave-shape board continuous forming machine according to claim 4, it is characterised in that:The fixed mount is additionally provided with One support base and the second support base, first support base and the second support base are provided with bearing, the two ends of the drive shaft It is each passed through the bearing that the bearing and the second support base of the setting of the first support base are set.
6. a kind of wave-shape board continuous forming machine according to claim 4, it is characterised in that:The electricity Qu mechanisms are motor, The motor is fixedly connected with fixed mount.
7. a kind of wave-shape board continuous forming machine according to claim 3, it is characterised in that:The bottom of the shear frame is set There is projection, the lower template is provided with recess corresponding with projection.
8. a kind of wave-shape board continuous forming machine according to claim 3, it is characterised in that:The bottom of the shear frame is at least Side is provided with fixed ear, and the lower template is fixedly connected by bolt with fixed ear.
9. a kind of wave-shape board continuous forming machine according to claim 1, it is characterised in that:The first first pressing roller group includes First fixed seat, the second fixed seat, lower compression roller and the upper pressure roller coordinated with lower compression roller, the lower compression roller and upper pressure roller are provided with For the jog of roll-in flitch, one end of the lower compression roller is rotatably connected with the first fixed seat, the lower compression roller it is another One end is rotatably connected with the second fixed seat, and the two ends of the upper pressure roller are connected to sliding block, and two sliding blocks are respectively with One fixed seat, the second fixed seat are slidably connected, and first fixed seat and the second fixed seat are provided with for adjusting slider liter The screw rod of drop.
10. a kind of wave-shape board continuous forming machine according to any one of claim 1~9, it is characterised in that:First first pressure roller Group, the second shaping roller group, the 3rd shaping roller group and the 4th sizing roller group are provided with sprocket wheel, and the drive device is servo electricity Machine, the servomotor is connected by chain with chain gear transmission.
CN201621276455.7U 2016-11-25 2016-11-25 A kind of wave-shape board continuous forming machine Expired - Fee Related CN206215718U (en)

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Application Number Priority Date Filing Date Title
CN201621276455.7U CN206215718U (en) 2016-11-25 2016-11-25 A kind of wave-shape board continuous forming machine

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Application Number Priority Date Filing Date Title
CN201621276455.7U CN206215718U (en) 2016-11-25 2016-11-25 A kind of wave-shape board continuous forming machine

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108188219A (en) * 2018-01-26 2018-06-22 河南宝天机电科技有限公司 Motor cramp automatic moulding machine
CN110038939A (en) * 2019-03-22 2019-07-23 厦门美舜机械设备有限公司 A kind of container boxboard forming method, device and molding machine
CN111360119A (en) * 2020-03-19 2020-07-03 厦门中构新材料科技股份有限公司 Intelligent production line for floor support plate
CN114210794A (en) * 2021-12-21 2022-03-22 济南纽兰数控机械有限公司 Rolling forming machine
CN114481673A (en) * 2022-01-26 2022-05-13 和飞智能技术(福建)有限公司 Automatic forming machine for wet curtain
CN115382911A (en) * 2022-10-27 2022-11-25 江苏中岦绿建建材科技有限公司 Container thin material rolling equipment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108188219A (en) * 2018-01-26 2018-06-22 河南宝天机电科技有限公司 Motor cramp automatic moulding machine
CN110038939A (en) * 2019-03-22 2019-07-23 厦门美舜机械设备有限公司 A kind of container boxboard forming method, device and molding machine
CN111360119A (en) * 2020-03-19 2020-07-03 厦门中构新材料科技股份有限公司 Intelligent production line for floor support plate
CN111360119B (en) * 2020-03-19 2022-04-15 厦门中构新材料科技股份有限公司 Intelligent production line for floor support plate
CN114210794A (en) * 2021-12-21 2022-03-22 济南纽兰数控机械有限公司 Rolling forming machine
CN114210794B (en) * 2021-12-21 2024-04-02 济南纽兰数控机械有限公司 Rolling forming machine
CN114481673A (en) * 2022-01-26 2022-05-13 和飞智能技术(福建)有限公司 Automatic forming machine for wet curtain
CN114481673B (en) * 2022-01-26 2024-02-06 和飞智能技术(福建)有限公司 Wet curtain automatic molding machine
CN115382911A (en) * 2022-10-27 2022-11-25 江苏中岦绿建建材科技有限公司 Container thin material rolling equipment

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Granted publication date: 20170606

Termination date: 20201125