CN206208478U - A kind of gearbox return spring press-fits detection, piston leak test, retainer-ring press mounting equipment - Google Patents

A kind of gearbox return spring press-fits detection, piston leak test, retainer-ring press mounting equipment Download PDF

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Publication number
CN206208478U
CN206208478U CN201621158194.9U CN201621158194U CN206208478U CN 206208478 U CN206208478 U CN 206208478U CN 201621158194 U CN201621158194 U CN 201621158194U CN 206208478 U CN206208478 U CN 206208478U
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China
Prior art keywords
ring
retainer
return spring
press
leak test
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Expired - Fee Related
Application number
CN201621158194.9U
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Chinese (zh)
Inventor
王坤
王宁
王甲柱
王洋洋
淦志勇
史恺定
张宜超
余瑾
龚丽萍
骆从明
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ZHEJIANG JILI SPEED VARIATOR CO Ltd
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ZHEJIANG JILI SPEED VARIATOR CO Ltd
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Priority to CN201621158194.9U priority Critical patent/CN206208478U/en
Application granted granted Critical
Publication of CN206208478U publication Critical patent/CN206208478U/en
Expired - Fee Related legal-status Critical Current
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Abstract

Press-fit detection, piston leak test, retainer-ring press mounting equipment the utility model discloses a kind of gearbox return spring, including body frame, body frame is provided with pressure mounting of the spring mechanism, the pressure mounting of the spring mechanism is provided with main lead column, the lower end of main lead column is fixed with wedge installing plate, some secondary lead columns are provided with below wedge installing plate, the lower end of secondary lead column is fixed with return spring wedge, slidably sensor fixation plate is provided with secondary lead column, pressure sensor is fixed with sensor fixation plate, the force side of pressure sensor is the two ends of above-below direction.The beneficial effects of the utility model are:The integration operation of pressure mounting of the spring, spring detection, piston leak test, retainer-ring press mounting can efficiently be realized.

Description

A kind of gearbox return spring press-fits detection, piston leak test, retainer-ring press mounting equipment
Technical field
The utility model belongs to auto parts and components manufacture field, and specifically a kind of gearbox return spring press-fits detection, piston Leak test, retainer-ring press mounting equipment.
Background technology
Automatic gearbox of vehicles in the fabrication process, it is necessary to gearbox return spring is press-fited into piston, then to work Row leak test is filled in, determines that it has good air-tightness, finally again by a telescopic shield ring sleeve on piston.Chinese patent Document CN205057956U, disclosed " automatic gear-box clutch butterfly spring press mounting tool " on March 2nd, 2016, including Grip part, the grip part is shaped as cylinder, and the two ends of the grip part are equipped with press mounting structure, the press mounting structure bag Include pressing sleeve, the pressing sleeve is shaped as annular sleeve, and the end that press-fits of the pressing sleeve is provided with symmetrically arranged arc bump.Should Instrument is only capable of completing pressure mounting of the spring, it is impossible to realizes spring force detection, piston air-leakage test on the same device, and installs gear Circle, this 4 operation locksteps, it is necessary to be rapidly completed, and in traditional scheme, this 4 processing steps are needed 4 in a short time Individual station operates 4 different tooling devices to complete by 4 different employees.For example, spring force detection lacks necessary inspection Survey means, often empirically determine;And air-leakage test then needs extraction partial piston to detect that speed is slow using fluid pressurization Efficiency is low;Installing back-up ring also needs to rely on artificial operation.Such installation effectiveness cannot both meet the needs of production, and cannot also meet The need for quality.
The content of the invention
For foregoing problems, the utility model provides a kind of gearbox return spring and press-fits detection, piston leak test, retainer-ring press mounting Equipment, can efficiently realize the integration operation of pressure mounting of the spring, spring detection, piston leak test, retainer-ring press mounting.
To achieve these goals, the utility model is adopted the following technical scheme that:A kind of gearbox return spring press-fit detection, Piston leak test, retainer-ring press mounting equipment, including body frame, body frame are provided with pressure mounting of the spring mechanism, the pressure mounting of the spring machine Structure is provided with main lead column, and the lower end of main lead column is fixed with wedge installing plate, and some secondary guiding are provided with below wedge installing plate Post, the lower end of secondary lead column is fixed with return spring wedge, and slidably sensor fixation plate is provided with secondary lead column, and sensor is solid Pressure sensor is fixed with fixed board, the force side of pressure sensor is the two ends of above-below direction.
Due to traditional pressure mounting of the spring mechanism be do not possess spring force determine device, therefore this programme equipment in bullet Pressure sensor is devised on spring press-loading device.It is bullet in order to pressure sensor can be used when press-fiting, in this programme Spring press-loading device is designed with main lead column, press-fits the lower end that part is fixed on main lead column, can be moved down with main lead column. The lower end of main lead column is fixed with wedge installing plate, and wedge installing plate lower section is fixed with secondary lead column, and the lower end of secondary lead column is consolidated Surely there is return spring wedge, for directly producing pressure to return spring.Sensor fixation plate slidably is provided with secondary lead column, should Pressure sensor is fixed with sensor fixation plate, when return spring wedge touches return spring and starts to be pressed downward, return spring Upper end can be against the lower end of pressure sensor.As return spring wedge applies bigger strength to return spring, wedge installing plate is just Move further downward, the upper surface of pressure sensor is touched below wedge installing plate, return spring touches pressure sensor Lower surface, maximum elastic force numerical value of the return spring before being depressed is caught and is shown by pressure sensor, can just judge this bullet Whether the elastic force of spring meets detection requires.
Preferably, being additionally provided with leakage test mechanism in body frame, the leakage test mechanism includes being connected with controllable compressed air Connection terminal, the connection terminal is provided with stomata, the air admission hole of the location and shape of stomata and the annular seal space of workpiece for measurement Adaptation.This programme is integrated with a leakage test mechanism in equipment, and different from traditional piston leak testing process, this programme is used Compressed air leak test.Workpiece to be detected such as piston is put into annular seal space, by the air admission hole of annular seal space and leakage test mechanism Stomata is connected, and to compressed air is poured into annular seal space, can quickly and clearly be understood by the pressure change of compressed air and treated Leakage scenarios of the detection workpiece in annular seal space, both will not be because of pollution be caused using fluid, and the efficiency of leak test is also very high, Cost is very low, and the labour intensity of labourer significantly improves.
Preferably, the cross sectional shape of the connection terminal is arch, the string of arch and the shape of workpiece for measurement and size Adaptation.This equipment is mainly assembling automobile gearbox and uses, and connection terminal is designed to special shape, is specifically used to matching and becomes The given shape of the ad-hoc location of fast case shell, it is to avoid interference.
Preferably, connection terminal periphery at the opening of stomata is provided with recessed seal groove, in gasket slot It is provided with sealing ring.The design of seal groove and sealing ring makes air-tightness effect more preferably, and leak test is more accurate, in hgher efficiency.
Preferably, being additionally provided with retainer-ring press mounting mechanism in body frame;The retainer-ring press mounting mechanism include back-up ring pressure head and Back-up ring guide pin bushing;Back-up ring pressure head can be moved up and down, evenly spaced in the external circumferential of back-up ring pressure head to be hinged with least 3 claws, Articulated position is located at the middle part of claw;Back-moving spring is abutted between the upper end of claw and the lateral wall of back-up ring pressure head, has made claw Lower end can shrink and open centered on the axis of back-up ring pressure head, the upper surface of the lower surface of claw and back-up ring to be installed is fitted Match somebody with somebody;The back-up ring guide pin bushing is shaped as up-small and down-big rotary body, and its side wall profile line is smoothed curve.This equipment is also integrated with Retainer-ring press mounting mechanism.The mechanism includes a back-up ring pressure head that can be moved up and down, and is circumferentially hinged with the side wall of back-up ring pressure head At least 3 claws, pin joint is provided with back-moving spring at the middle part of claw between the upper end of claw and the side wall of back-up ring pressure head, Make the lower end of each claw has the trend firmly grasped to center all the time.What is used cooperatively also has a back-up ring guide pin bushing, and this is on one Small lower big rotary body, side wall profile is smoothed curve, for example straight line, circular arc line etc..The diameter of the top of back-up ring guide pin bushing is less than Back-up ring diameter, the diameter with diameter greater than back-up ring target position of lower section.When using, back-up ring is placed on back-up ring guide pin bushing by top, made It naturally falls on back-up ring guide pin bushing medium position, now will carry back-up ring back-up ring guide pin bushing just to be placed under back-up ring pressure head Side, starting back-up ring pressure head moves downward it, and each claw will gradually open along the side wall of back-up ring guide pin bushing, and claw lower end is touched The upper surface of back-up ring, downward pressure is applied to back-up ring.Back-up ring is deformed upon after compression, and diameter becomes big, along back-up ring guide pin bushing side Wall glides, until falling into the target position of lower section.Now rise back-up ring pressure head, the upward out back-up ring guide pin bushing of claw, by claw upper end Back-moving spring elastic force effect, claw comes back to the state firmly grasped to center.This programme is only limitted to press-fit shaft block ring, i.e., Ring-type is nested in the back-up ring on the lateral wall of axle class formation.
Preferably, the lower end of the back-up ring pressure head is provided with blind hole, center limited block, center limited block are socketed with blind hole Upper end and the bottom surface of blind hole between abut flexible part;The lower surface of center limited block is provided with fits with the upper surface of back-up ring guide pin bushing The shape matched somebody with somebody.This programme devises a telescopic center limited block, the lower surface of center limited block in back-up ring pressure head lower end It is provided with the shape being adapted to the upper surface of back-up ring guide pin bushing.When back-up ring pressure head is pushed, center limited block can first touch gear Enclose the upper surface of guide pin bushing, and form matching relationship therewith, make back-up ring guide pin bushing in the case where being under pressure also can holding position it is steady It is fixed, will not incline and cause back-up ring install failure or injure back-up ring because producing.
Preferably, the body frame is provided with guide rail platform, front and rear guide rail is provided with guide rail platform along the longitudinal direction, The left and right rail for setting in left-right direction slidably is connected with front and rear guide rail, workpiece is detachably and fixedly provided with left and right rail Platform, is fixed with workpiece housing installs fixture in work piece platform, what workpiece housing installs fixture was provided with adaptation workpiece housing can The fixed mechanism of dismounting.This programme devises guide rail in body frame, workpiece is fixed in work piece platform, and edge is led Rail direction is moved to required position, can mitigate operation intensity, improves homework precision.
Preferably, the body frame is provided with flexibly positioned piece, flexibly positioned piece is located at left and right rail and front and rear leads At the end of the bearing of trend of rail.Flexibly positioned piece is used for carrying out positioning limit when helping workpiece to slide in orbit.
Preferably, electric control operation panel is additionally provided with, pressure mounting of the spring mechanism, pressure sensor, leakage test mechanism, retainer-ring press mounting The power control system of mechanism is integrated in electric control operation panel, and the detection numerical value of pressure sensor and leakage test mechanism is also shown in On electric control operation panel.This equipment have also been devised electric control operation panel, and convenient working personnel manipulation operation is also convenient for reading immediately Detection data.
In sum, the beneficial effects of the utility model are:Pressure mounting of the spring, spring detection, piston can efficiently be realized The integration operation of leak test, retainer-ring press mounting.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model,
Fig. 2 is axonometric drawing of the present utility model,
Fig. 3 is the structural representation of connection terminal,
Fig. 4 is the matching relationship schematic diagram of back-up ring pressure head and back-up ring guide pin bushing.
Wherein:1 body frame, 2 pressure mounting of the spring mechanisms, 3 leakage test mechanisms, 4 retainer-ring press mounting mechanisms, 5 back-up rings, 6 electric control operations Panel, 11 guide rail platforms, guide rail before and after 12,13 left and right rails, 14 flexibly positioned pieces, 21 main lead columns, 22 wedge installing plates, 23 Secondary lead column, 24 return spring wedges, 25 sensor fixation plates, 26 pressure sensors, 31 connection terminals, 41 back-up ring pressure heads, 42 gears Circle guide pin bushing, 43 claws, 44 back-moving springs, 45 center limited blocks, 311 stomatas, 312 seal grooves, 313 sealing rings.
Specific embodiment
The utility model is further described with specific embodiment below in conjunction with the accompanying drawings.
Embodiment as shown in Figure 1 and Figure 2, is that a kind of gearbox return spring press-fits detection, piston leak test, retainer-ring press mounting and sets It is standby, it is mainly used on gearbox assembling line.This equipment is provided with a body frame 1, and 3 masters are integrated with body frame Want part:Pressure mounting of the spring mechanism 2, leakage test mechanism 3, retainer-ring press mounting mechanism 4.Pressure mounting of the spring mechanism is used for realizing the pressure to return spring Dress and elastic force detection, leakage test mechanism are used for carrying out piston performing leak test, and retainer-ring press mounting mechanism is used for press-fiting back-up ring.
Pressure mounting of the spring mechanism is provided with 3 main lead columns 21 of above-below direction, and the lower end of main lead column is fixed with wedge installation Plate 22, is fixed with 3 secondary lead columns 23 of above-below direction below wedge installing plate, the lower end of secondary lead column is fixed with return spring Wedge 24, slidably sensor fixation plate 25 is provided with secondary lead column, and pressure sensor 26 is fixed with sensor fixation plate, The force side of pressure sensor is the two ends of above-below direction.When operation is press-fited, when return spring wedge touches return spring and starts When being pressed downward, the upper end of return spring can be against the lower end of pressure sensor.As return spring wedge applies bigger to return spring Strength, wedge installing plate is just moved further downward, and the upper surface of pressure sensor, return spring are touched below wedge installing plate The lower surface of pressure sensor is touched, maximum elastic force numerical value of the return spring before being depressed is caught and shown by pressure sensor Come, can just judge whether the elastic force of this spring meets detection and require.
Leakage test mechanism is provided with a connection terminal 31, and is connected with compressed air hose.As shown in figure 3, being set on connection terminal There is stomata 311, the location and shape of this stomata are adapted to the air admission hole of the annular seal space of piston to be measured.For improve the air-tightness, connect Connecting terminal periphery at the opening of stomata is provided with recessed seal groove 312, and sealing ring 313 is provided with gasket slot.When using, Workpiece to be detected such as piston is put into annular seal space, the air admission hole of annular seal space is connected with the stomata in leakage test mechanism, Xiang Mi Envelope pours into compressed air in chamber, can quickly and clearly understand workpiece to be detected in sealing by the pressure change of compressed air Leakage scenarios in chamber.Because the cross sectional shape of the distinctive shape on gearbox case, therefore the connection terminal of this example is bow Shape, the string of arch and the shape and size fit of the correspondence position of gearbox case, prevent interference.
Retainer-ring press mounting mechanism includes a back-up ring pressure head 41 that can be moved up and down.As shown in figure 4, on the side wall of back-up ring pressure head Circumferentially uniformly be hinged with 3 claws 43, pin joint at the middle part of claw, and the side wall of the upper end of claw and back-up ring pressure head it Between be provided with back-moving spring 44, make the lower end of each claw that there is the trend firmly grasped to center all the time.What is used cooperatively also has a gear Circle guide pin bushing 42, this is a up-small and down-big rotary body, and side wall profile is smoothed curve, for example straight line, circular arc line etc., this example choosing It is circular arc line.The diameter of the top of back-up ring guide pin bushing is less than back-up ring diameter, the diameter with diameter greater than back-up ring target position of lower section. When using, back-up ring 5 is placed on back-up ring guide pin bushing by top, it is naturally fallen on back-up ring guide pin bushing medium position, now by band Have the back-up ring guide pin bushing of back-up ring just to the lower section for being placed on back-up ring pressure head, starting back-up ring pressure head moves downward it, and each claw will Gradually opened along the side wall of back-up ring guide pin bushing, the upper surface of back-up ring is touched in claw lower end, downward pressure is applied to back-up ring.Back-up ring Deformed upon after compression, diameter becomes big, is glided along back-up ring guide pin bushing side wall, until falling into the target position of lower section.Now rise gear Circle pressure head, the upward out back-up ring guide pin bushing of claw, by the elastic force effect of the back-moving spring of claw upper end, claw is come back to center State promptly.Be additionally provided with blind hole in the lower end of back-up ring pressure head, be socketed with center limited block 45 in blind hole, center limited block it is upper Flexible part is abutted between end and the bottom surface of blind hole, makes center limited block scalable in the vertical direction;Under the limited block of center End face is provided with the shape being adapted to the upper surface of back-up ring guide pin bushing.When back-up ring pressure head is pushed, center limited block can be touched first And the upper surface of back-up ring guide pin bushing, and matching relationship is formed therewith, make the back-up ring guide pin bushing also can holding position in the case where being under pressure Stabilization is put, will not be inclined and caused back-up ring install failure or injure back-up ring because producing.
In order to reduce labour intensity, assembly precision is improved, have also been devised guide rail platform 11, guide rail in this example in body frame Front and rear guide rail is provided with platform in the longitudinal direction, slidably the left and right for setting in left-right direction is connected with front and rear guide rail Guide rail 13, is detachably and fixedly provided with work piece platform on left and right rail, workpiece housing installs fixture, workpiece are fixed with work piece platform Housing installs fixture is provided with the removable fixed mechanism of adaptation workpiece housing.Gearbox workpiece to be assembled is just fixed on In workpiece housing installs fixture, and can easily be moved along guide rail direction.Body frame is provided with flexibly positioned piece 14, flexibly positioned Block is located at the end of the bearing of trend of left and right rail and front and rear guide rail, helps work piece platform positioning or spacing.
The gearbox return spring of this example press-fits detection, piston leak test, retainer-ring press mounting equipment and is also equipped with electric control operation panel 6, pressure mounting of the spring mechanism, pressure sensor, leakage test mechanism, the power control system of retainer-ring press mounting mechanism are integrated in electric control operation The detection numerical value of panel, pressure sensor and leakage test mechanism is also shown on electric control operation panel, makes operation employee only by electricity Control guidance panel just can operational control each operation operation, and come each test data also can simultaneous display in electric control operation panel On, convenient operation employee is processed in time, accelerates assembling speed, improves operating efficiency, reduces assembling labour intensity.

Claims (9)

1. a kind of gearbox return spring press-fits detection, piston leak test, retainer-ring press mounting equipment, including body frame(1), body frame It is provided with pressure mounting of the spring mechanism(2), it is characterized in that, the pressure mounting of the spring mechanism is provided with main lead column(21), under main lead column End is fixed with wedge installing plate(22), some secondary lead columns are provided with below wedge installing plate(23), the lower end of secondary lead column is consolidated Surely there is return spring wedge(24), slidably sensor fixation plate is provided with secondary lead column(25), it is fixed on sensor fixation plate There is pressure sensor(26), the force side of pressure sensor is the two ends of above-below direction.
2. a kind of gearbox return spring according to claim 1 press-fits detection, piston leak test, retainer-ring press mounting equipment, and it is special Levying is, leakage test mechanism is additionally provided with body frame(3), the leakage test mechanism includes being connected with the connection terminal of controllable compressed air (31), the connection terminal is provided with stomata(311), the air admission hole of the location and shape of stomata and the annular seal space of workpiece for measurement fits Match somebody with somebody.
3. a kind of gearbox return spring according to claim 2 press-fits detection, piston leak test, retainer-ring press mounting equipment, and it is special Levying is, the cross sectional shape of the connection terminal is arch, the string of arch and the shape of workpiece for measurement and size fit.
4. a kind of gearbox return spring according to Claims 2 or 3 press-fits detection, piston leak test, retainer-ring press mounting equipment, its It is characterized in that connection terminal periphery at the opening of stomata is provided with recessed seal groove(312), it is provided with gasket slot close Seal(313).
5. a kind of gearbox return spring according to claim 1 or 2 or 3 press-fits detection, piston leak test, retainer-ring press mounting and sets It is standby, it is characterized in that, retainer-ring press mounting mechanism is additionally provided with body frame(4);The retainer-ring press mounting mechanism includes back-up ring pressure head(41) With back-up ring guide pin bushing(42);Back-up ring pressure head can be moved up and down, evenly spaced in the external circumferential of back-up ring pressure head to be hinged with least 3 Claw(43), articulated position is positioned at the middle part of claw;Reset bullet has been abutted between the upper end of claw and the lateral wall of back-up ring pressure head Spring(44), making the lower end of claw can be shunk and be opened centered on the axis of back-up ring pressure head, the lower surface of claw and gear to be installed Circle(5)Upper surface adaptation;The back-up ring guide pin bushing is shaped as up-small and down-big rotary body, and its side wall profile line is smooth song Line.
6. a kind of gearbox return spring according to claim 5 press-fits detection, piston leak test, retainer-ring press mounting equipment, and it is special Levying is, the lower end of the back-up ring pressure head is provided with blind hole, and center limited block is socketed with blind hole(45), the upper end of center limited block with Flexible part is abutted between the bottom surface of blind hole;The lower surface of center limited block is provided with the shape being adapted to the upper surface of back-up ring guide pin bushing Shape.
7. a kind of gearbox return spring according to claim 1 or 2 or 3 press-fits detection, piston leak test, retainer-ring press mounting and sets It is standby, it is characterized in that, the body frame is provided with guide rail platform(11), front and rear guide rail is provided with guide rail platform along the longitudinal direction (12), slidably the left and right rail for setting in left-right direction is connected with front and rear guide rail(13), it is dismountable on left and right rail Work piece platform is fixed with, workpiece housing installs fixture is fixed with work piece platform, workpiece housing installs fixture is provided with adaptation work The removable fixed mechanism of part housing.
8. a kind of gearbox return spring according to claim 7 press-fits detection, piston leak test, retainer-ring press mounting equipment, and it is special Levying is, the body frame is provided with flexibly positioned piece(14), the flexibly positioned piece of extension for being located at left and right rail and front and rear guide rail At the end in direction.
9. a kind of gearbox return spring according to claim 5 press-fits detection, piston leak test, retainer-ring press mounting equipment, and it is special Levying is, is additionally provided with electric control operation panel(6), pressure mounting of the spring mechanism, pressure sensor, leakage test mechanism, retainer-ring press mounting mechanism it is dynamic Force control system is integrated in electric control operation panel, and the detection numerical value of pressure sensor and leakage test mechanism is also shown in electric control operation On panel.
CN201621158194.9U 2016-10-31 2016-10-31 A kind of gearbox return spring press-fits detection, piston leak test, retainer-ring press mounting equipment Expired - Fee Related CN206208478U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436457A (en) * 2018-06-14 2018-08-24 无锡市大金谊科技有限公司 A kind of multistation speed change box clutch general assembly device
CN108458839A (en) * 2018-05-03 2018-08-28 广东鸿图科技股份有限公司 A kind of engine front cover assembly leakage detection apparatus and method
CN109506934A (en) * 2018-08-21 2019-03-22 湖南吉盛国际动力传动***有限公司 A kind of press fitting of counter balance pocket snap ring and spring detection device and its detection method
CN110125647A (en) * 2019-03-27 2019-08-16 浙江亚太机电股份有限公司 The booster of auxiliary assembly reinstalls a spring perch device
CN113953798A (en) * 2021-10-26 2022-01-21 珠海华粤传动科技有限公司 Application method of integrated tool for press fitting and detection of clutch piston
WO2023221159A1 (en) * 2022-05-20 2023-11-23 玉环普天单向器有限公司 Real-time detection system in intelligent assembly system of one-way clutch

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108458839A (en) * 2018-05-03 2018-08-28 广东鸿图科技股份有限公司 A kind of engine front cover assembly leakage detection apparatus and method
CN108458839B (en) * 2018-05-03 2024-04-05 广东鸿图科技股份有限公司 Engine front cover assembly leakage detection device and method
CN108436457A (en) * 2018-06-14 2018-08-24 无锡市大金谊科技有限公司 A kind of multistation speed change box clutch general assembly device
CN109506934A (en) * 2018-08-21 2019-03-22 湖南吉盛国际动力传动***有限公司 A kind of press fitting of counter balance pocket snap ring and spring detection device and its detection method
CN109520732A (en) * 2018-08-21 2019-03-26 湖南吉盛国际动力传动***有限公司 A kind of press fitting of counter balance pocket snap ring and spring detection device and its detection method
CN110125647A (en) * 2019-03-27 2019-08-16 浙江亚太机电股份有限公司 The booster of auxiliary assembly reinstalls a spring perch device
CN113953798A (en) * 2021-10-26 2022-01-21 珠海华粤传动科技有限公司 Application method of integrated tool for press fitting and detection of clutch piston
WO2023221159A1 (en) * 2022-05-20 2023-11-23 玉环普天单向器有限公司 Real-time detection system in intelligent assembly system of one-way clutch

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