CN206200650U - A kind of chip removal rinse-system for vertical machining center - Google Patents

A kind of chip removal rinse-system for vertical machining center Download PDF

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Publication number
CN206200650U
CN206200650U CN201621101675.6U CN201621101675U CN206200650U CN 206200650 U CN206200650 U CN 206200650U CN 201621101675 U CN201621101675 U CN 201621101675U CN 206200650 U CN206200650 U CN 206200650U
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China
Prior art keywords
chip removal
chip
shaped
machining center
rinse
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Expired - Fee Related
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CN201621101675.6U
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Chinese (zh)
Inventor
刘荣
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Jiangsu Qiao Yang Numerical Control Equipment Ltd By Share Ltd
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Jiangsu Qiao Yang Numerical Control Equipment Ltd By Share Ltd
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Abstract

The utility model provides a kind of chip removal rinse-system for vertical machining center, including debris device and flusher;Wherein, debris device includes two chip removal mechanisms;Chip removal mechanism includes chip removal grooved rail, spiral wire, motor and Liang Ge dust leads mechanism;Dust lead mechanism includes T-shaped sliding block, arc chip leading plate and support;Flusher includes V shaped slab, water inlet pipe and at least one outlet pipe.The chip removal rinse-system can completely collect the steel cuttings of platen annex, prevent steel cuttings from causing to damage to machine tool component, while size steel cuttings can rapidly and cleanly be discharged into chip area, prevent from blocking and remain, with preferable application prospect.

Description

A kind of chip removal rinse-system for vertical machining center
Technical field
The utility model is related to a kind of chip removal rinse-system of lathe, especially a kind of debris and flushing system.
Background technology
At present, in vertical machine process, substantial amounts of steel cuttings can be produced, if not carrying out at timely and effectively chip removal Reason, can produce strong influence to the machining accuracy of lathe, and also result in lathe serious wear for a long time, shorten making for lathe Use the life-span.And existing machine tool chip removal mechanism can only discharge to the steel cuttings for actively falling into chip area, so also existing a large amount of Steel cuttings falls in the drive mechanism and track of lathe, influences the service life and performance accuracy of lathe.And in existing spiral Under chip removal mode, some tiny steel cuttings can be piled up in chip area and is difficult to drain, if things go on like this will result in chip area blocking.
The content of the invention
The technical problems to be solved in the utility model is that existing machine tool chip removal mechanism can only be to actively falling into chip area Steel cuttings is discharged, and tiny steel cuttings can be deposited in chip area and cause chip removal not smooth.
In order to solve the above-mentioned technical problem, the utility model provides a kind of chip removal for vertical machining center and rinses System, including debris device and flusher;
Debris device includes two chip removal mechanisms;Chip removal mechanism include chip removal grooved rail, spiral wire, motor with And Liang Ge dust leads mechanism;Dust lead mechanism includes T-shaped sliding block, arc chip leading plate and support;In two chip areas of chip removal mechanism Two connecting cross beams are provided between rail, and two chip removal grooved rails are parallel to each other;It is provided with along its length on chip removal grooved rail One chip area;A T-shaped chute is provided with trough rim on the inside of chip area along its length;Two of same chip removal mechanism T-shaped sliding block is embedded in the T-shaped chute of the chip removal mechanism, and can be slidably reciprocated along T-shaped chute;Arc chip leading plate is pacified by support On T-shaped sliding block, and the lower edge of arc chip leading plate extends to the top of chip area;Motor is arranged on chip removal grooved rail One end, and driving disk is provided with the output shaft of motor;Spiral wire is located in chip area, and one end is arranged on and drives On disk;Chip removal mouth is provided with trench bottom in chip area and another end position positioned at spiral wire;
Flusher includes V shaped slab, water inlet pipe and at least one outlet pipe;Water inlet pipe sets along the V-arrangement opening of V shaped slab Put;Each outlet pipe be disposed on water inlet pipe lower section, and each outlet pipe exit bending be provided with a flush port; The direction of each flush port is identical, and is directed to one end that chip area is provided with chip removal mouth;V shaped slab is located in spiral wire, and V One end of shape plate is fixed on the end of chip area;The V-arrangement opening of V shaped slab is just under the trench bottom of chip area, and two of V shaped slab Edge and a top edge coordinate with ring gap in spiral wire;One end closing of water inlet pipe, the other end passes through chip area End be used for be connected with external water source.
The steel cuttings of other positions can be imported in chip area using dust lead mechanism, it is ensured that can completely collect lathe work The steel cuttings of platform annex, prevents steel cuttings from causing to damage to machine tool component;Slidably reciprocated along T-shaped chute using T-shaped sliding block, can realized The straight skidding of dust lead mechanism, it is ensured that steel cuttings also can be well collected when platen is vertically moved;Can using V shaped slab It is enough that spiral wire is supported, spiral wire and the long-term friction damage of chip area are prevented, can stop what flush port sprayed again Water splashes outflow, it is to avoid scene pollution, additionally it is possible to which the flushing pipe to lower section is effectively protected, and is increased the service life;By V-arrangement Plate sets forming V-shape both has preferable structural strength, only needs one end to fix and just possesses stronger flying shore performance, causes again The steel cuttings that side falls will not be rested on above;Can be by the tiny steel cuttings whole in chip area using the flush port for pointing to chip removal mouth Rinse well, prevent small steel cuttings from remaining.
Used as further limits scheme of the present utility model, chip removal mechanism also includes an extension spring;The two ends connection of extension spring On two T-shaped sliding blocks in T-shaped chute.Using extension spring can Gou Shisige dust leads mechanism be close to platen edge, Also platen can be close to during platen straight skidding to move together, it is ensured that steel cuttings will not be scattered on lathe.
Used as further limits scheme of the present utility model, dust lead mechanism also includes a pulley;Pulley is arranged on arc The downside of chip leading plate top edge, and the wheel face of two pulleys of same chip removal mechanism protrudes two arc chip leading plate opposite side edges Outward.Can be supported on platen transverse edge using pulley, arc is not resulted in platen horizontal sliding The abrasion of chip leading plate and platen, it is ensured that platen normally smoothly slides.
As further limits scheme of the present utility model, the leakage communicated with chip area is provided with the trench bottom of T-shaped chute Bits passage;The bearing rib of vertical supporting T-shaped chute trough rim is provided with leakage bits passage.T-shaped is enabled to using leakage bits passage Steel cuttings in chute is smoothly slipped into chip area, without blocking T-shaped chute;T-shaped chute groove is able to ensure that using bearing rib The structural strength on side.
As further limits scheme of the present utility model, it is provided with for rooting out T-shaped at the two ends of T-shaped sliding block glide direction The slope angle of steel cuttings in chute.The steel cuttings in T-shaped chute can be shoveled in T-shaped sliding block slipping using slope angle and be considered to be worth doing into leakage Passage, hence into chip area, without blocking T-shaped chute.
Used as further limits scheme of the present utility model, the bottom land of chip area is circular arc.Using circular-arc-shaped design energy It is enough to be fitted with spiral wire, it is ensured that steel cuttings will not be remained in chip area.
Used as further limits scheme of the present utility model, flush port is ellipse, and transverse is level.Using ellipse Circular flush port can provide a kind of water spray of flat, be adapted to the flushing of chip removal trench bottom, in the absence of flushing dead angle.
As further limits scheme of the present utility model, magnetic valve is provided with the water inlet pipe through chip area end. Rinsed using solenoid valve control and intake, can regularly rinsed as needed, using water wisely.
Used as further limits scheme of the present utility model, the V-arrangement opening angle of V shaped slab is 90 °.Had using 90 ° of plates Preferable flying shore intensity, and the peak of spiral wire inner ring and the two-end-point of horizontal diameter can be propped up simultaneously Support is spacing, strengthens the stability of the rotation of spiral wire, while reducing and chip area bottom friction, the use of extension spiral wire Life-span.
As further limits scheme of the present utility model, bending angle between outlet pipe and flush port for 110 °~ 120°.Using 110 °~120 ° of bending angle, the folder for enabling to flush port water spray to have 20 °~30 ° with chip removal trench bottom Angle, it is ensured that rinse well.
The beneficial effects of the utility model are:(1) steel cuttings of other positions can be imported by chip removal using dust lead mechanism In groove, it is ensured that can completely collect the steel cuttings of platen annex, prevent steel cuttings from causing to damage to machine tool component;(2) T is used Shape sliding block slidably reciprocates along T-shaped chute, can realize the straight skidding of dust lead mechanism, it is ensured that when platen is vertically moved Also steel cuttings can well be collected;(3) spiral wire can either be supported using V shaped slab, prevents spiral wire and chip area Long-term friction damage, can stop that the water that flush port sprays splashes outflow again, it is to avoid scene pollution, additionally it is possible to the bath to lower section Pipeline is effectively protected, and is increased the service life;(4) V shaped slab is set into forming V-shape both has preferable structural strength, only needs one End fixation just possesses stronger flying shore performance, causes that the steel cuttings that top falls will not be rested on above again;(5) using sensing The flush port of chip removal mouth can all be rinsed the tiny steel cuttings in chip area well, prevent small steel cuttings from remaining.
Brief description of the drawings
Fig. 1 is overlooking the structure diagram of the present utility model;
Fig. 2 is sectional view at A-A in Fig. 1;
Fig. 3 is T-shaped slide block structure schematic diagram of the present utility model.
In figure:1st, chip removal grooved rail, 2, connecting cross beam, 3, chip area, 4, T-shaped chute, 5, drive disk, 6, spiral wire, 7th, motor, 8, chip removal mouth, 9, arc chip leading plate, 10, extension spring, 11, pulley, 12, T-shaped sliding block, 13, leakage bits passage, 14, branch Support gusset, 15, slope angle, 16, support;17th, V shaped slab, 18, water inlet pipe, 19, outlet pipe, 20, flush port, 21, magnetic valve.
Specific embodiment
As Figure 1-3, include the utility model discloses a kind of chip removal rinse-system for vertical machining center: Debris device and flusher;
Wherein, debris device includes two chip removal mechanisms;Chip removal mechanism includes chip removal grooved rail 1, spiral wire 6, drives Dynamic motor 7 and Liang Ge dust leads mechanism;Dust lead mechanism includes T-shaped sliding block 12, arc chip leading plate 9 and support 16;In two rows Two connecting cross beams 2 are provided between the chip removal grooved rail 1 for considering mechanism to be worth doing, and two chip removal grooved rails 1 are parallel to each other;In chip removal grooved rail 1 On be provided with a chip area 3 along its length;A T-shaped is provided with along its length on the trough rim of the inner side of chip area 3 to slide Groove 4;Two T-shaped sliding blocks 12 of same chip removal mechanism are embedded in the T-shaped chute 4 of the chip removal mechanism, and can be along T-shaped chute 4 Return and slide;Arc chip leading plate 9 is arranged on T-shaped sliding block 12 by support 16, and the lower edge of arc chip leading plate 9 extends to chip removal The top of groove 3;Motor 7 is arranged on one end of chip removal grooved rail 1, and driving disk is provided with the output shaft of motor 7 5;Spiral wire 6 is located in chip area 3, and one end is arranged on and drives on disk 5;Chip area 3 trench bottom and positioned at spiral Chip removal mouth 8 is provided with another end position of steel wire 6;
Flusher includes V shaped slab 17, the outlet pipe 19 of water inlet pipe 18 and at least one;Water inlet pipe 18 along V shaped slab 17 V Set in shape opening;Each outlet pipe 19 is disposed on the lower section of water inlet pipe 18, and is bent in the exit of each outlet pipe 19 It is provided with a flush port 20;The direction of each flush port 20 is identical, and is directed to one end that chip area 3 is provided with chip removal mouth 8;V Shape plate 17 is located in spiral wire 6, and one end of V shaped slab 17 is fixed on the end of chip area 3;The V-arrangement opening of V shaped slab 17 is just The trench bottom of chip area 3, and two lower edges of V shaped slab 17 and a top edge are matched somebody with somebody with ring gap in spiral wire 6 Close;One end closing of water inlet pipe 18, the other end is used to be connected with external water source through the end of chip area 3.
In order to make dust lead mechanism follow the machine operation platform to carry out straight skidding, chip removal mechanism of the present utility model together Also include an extension spring 10;The two ends of extension spring 10 are connected on two T-shaped sliding blocks 12 in T-shaped chute 4.
In order to protect the normal laterally smoothly sliding of platen, dust lead mechanism of the present utility model also includes a cunning Wheel 11;Pulley 11 is arranged on the downside of the top edge of arc chip leading plate 9, and the wheel face of two pulleys 11 of same chip removal mechanism protrudes Outside two opposite side edges of arc chip leading plate 9.
In order to prevent T-shaped chute 4 from blocking, the utility model is provided with what is communicated with chip area 3 in the trench bottom of T-shaped chute 4 Leakage bits passage 13;The bearing rib 14 of the trough rim of vertical supporting T-shaped chute 4 is provided with leakage bits passage 13.
As shown in figure 3, in order to root out the steel cuttings in T-shaped chute, the utility model is in the glide direction of T-shaped sliding block 12 Two ends are provided with the slope angle 15 for rooting out steel cuttings in T-shaped chute 4.
In order to ensure that will not remain steel cuttings in chip area 3, the bottom land of chip area of the present utility model 3 is circular arc.
In order to ensure the trench bottom of chip area 3 does not remain tiny steel cuttings, flush port 20 is set to ellipse by the utility model Shape, and transverse is level.
In order to saving water resource, realize that timing is rinsed, the utility model is in the water inlet pipe 18 through the end of chip area 3 It is provided with magnetic valve 21.
In order to realize the stabilization support to spiral wire 6, extend the service life of spiral wire 6, V-arrangement of the present utility model The V-arrangement opening angle of plate 17 is 90 °.
It is curved between outlet pipe of the present utility model 19 and flush port 20 in order to ensure the bottom land chip removal of chip area 3 is clean Knuckle degree is 110 °~120 ° so that the water spray of flush port 20 has 20 °~30 ° of angle with the bottom of chip area 3, preferably 120°。
Chip removal rinse-system for vertical machining center of the present utility model is when in use, it is necessary to debris are filled Put on vertical machining center, and cause that chip removal grooved rail 1 is parallel with the longitudinal rail of vertical machining center;Lead to again The effect of extension spring 10 is crossed, four arc chip leading plates 9 is clamped at the transverse edge of the workbench of vertical machining center, and make Pulley 11 is obtained to be pressed against on the transverse edge of workbench;After the startup of motor 7, drive spiral wire 6 to rotate, make chip area Steel cuttings in 3 is moved along chip area 3, and discharges collection by chip removal mouth 8;Flusher of the present utility model is in magnetic valve 21 Effectively rinsed under timing controlled, so that the bottom of chip area 3 does not remain tiny steel cuttings, reduced the abrasion of spiral wire 6, Extend the service life of spiral wire 6;The steel cuttings dropped from top is slipped into chip area 3 from the side of V shaped slab 17, will not be stopped On V shaped slab 17, and the effect of spiral wire 6 also ensures that V shaped slab 17 will not stop steel cuttings.
The size of debris device of the present utility model makes according to the size of specific vertical machining center, arc The size and radian of chip leading plate 9 can be customized as needed;The length and V-arrangement angle of V shaped slab 17 can also determine as needed System change, but V-arrangement angle is preferably 90 °.

Claims (10)

1. a kind of chip removal rinse-system for vertical machining center, it is characterised in that:Including debris device and flushing Device;
Debris device includes two chip removal mechanisms;Chip removal mechanism includes chip removal grooved rail (1), spiral wire (6), motor And Liang Ge dust leads mechanism (7);Dust lead mechanism includes T-shaped sliding block (12), arc chip leading plate (9) and support (16);At two Two connecting cross beams (2) are provided between the chip removal grooved rail (1) of chip removal mechanism, and two chip removal grooved rails (1) are parallel to each other;In row A chip area (3) is provided with along its length on bits grooved rail (1);On trough rim on the inside of chip area (3) along its length It is provided with a T-shaped chute (4);Two T-shaped sliding blocks (12) of same chip removal mechanism are embedded in the T-shaped chute (4) of the chip removal mechanism It is interior, and can be slidably reciprocated along T-shaped chute (4);Arc chip leading plate (9) by support (16) on T-shaped sliding block (12), and arc The lower edge of shape chip leading plate (9) extends to the top of chip area (3);Motor (7) installed in one end of chip removal grooved rail (1), And driving disk (5) is provided with the output shaft of motor (7);Spiral wire (6) is in chip area (3), and one end is pacified In driving disk (5);Chip area (3) trench bottom and at another end position of spiral wire (6) be provided with chip removal Mouth (8);
Flusher includes V shaped slab (17), water inlet pipe (18) and at least one outlet pipe (19);Water inlet pipe (18) is along V shaped slab (17) set in V-arrangement opening;Each outlet pipe (19) is disposed on water inlet pipe (18) lower section, and in each outlet pipe (19) Exit bending be provided with a flush port (20);The direction of each flush port (20) is identical, and is directed to chip area (3) and sets There is one end of chip removal mouth (8);V shaped slab (17) is located in spiral wire (6), and one end of V shaped slab (17) is fixed on chip area (3) end;The V-arrangement opening of V shaped slab (17) just to the trench bottom of chip area (3), and two lower edges of V shaped slab (17) and One top edge coordinates with the interior ring gap of spiral wire (6);One end closing of water inlet pipe (18), the other end passes through chip area (3) end is used to be connected with external water source.
2. the chip removal rinse-system for vertical machining center according to claim 1, it is characterised in that:Chip removal mechanism Also include an extension spring (10);The two ends of extension spring (10) are connected on two T-shaped sliding blocks (12) in T-shaped chute (4).
3. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:Dust lead Mechanism also includes a pulley (11);Pulley (11) is installed in the downside of arc chip leading plate (9) top edge, and same chip removal mechanism Two pulleys (11) wheel face protrude two arc chip leading plate (9) opposite side edges outside.
4. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:In T-shaped The trench bottom of chute (4) is provided with the leakage communicated with chip area (3) and considers passage (13) to be worth doing;Vertical supporting is provided with leakage bits passage (13) The bearing rib (14) of T-shaped chute (4) trough rim.
5. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:In T-shaped The two ends of sliding block (12) glide direction are provided with the slope angle (15) for rooting out T-shaped chute (4) interior steel cuttings.
6. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:Chip removal The bottom land of groove (3) is circular arc.
7. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:Bath Mouth (20) is ellipse, and transverse is level.
8. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:Wearing The water inlet pipe (18) for crossing chip area (3) end is provided with magnetic valve (21).
9. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:V shaped slab (17) V-arrangement opening angle is 90 °.
10. the chip removal rinse-system for vertical machining center according to claim 1 and 2, it is characterised in that:Water outlet Bending angle between pipe (19) and flush port (20) is 110 °~120 °.
CN201621101675.6U 2016-10-07 2016-10-07 A kind of chip removal rinse-system for vertical machining center Expired - Fee Related CN206200650U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621101675.6U CN206200650U (en) 2016-10-07 2016-10-07 A kind of chip removal rinse-system for vertical machining center

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621101675.6U CN206200650U (en) 2016-10-07 2016-10-07 A kind of chip removal rinse-system for vertical machining center

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108326623A (en) * 2018-03-30 2018-07-27 科德数控股份有限公司 A kind of combination chip removal structure of horizontal compound Five-axis NC Machining Center
CN110883600A (en) * 2019-11-21 2020-03-17 重庆乔柏智能科技有限公司 Spiral chip removal device for vertical machining center and using method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108326623A (en) * 2018-03-30 2018-07-27 科德数控股份有限公司 A kind of combination chip removal structure of horizontal compound Five-axis NC Machining Center
CN110883600A (en) * 2019-11-21 2020-03-17 重庆乔柏智能科技有限公司 Spiral chip removal device for vertical machining center and using method thereof

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Granted publication date: 20170531