CN206200119U - One kind processing automobile component continuous casting forging system of unmanned automation - Google Patents
One kind processing automobile component continuous casting forging system of unmanned automation Download PDFInfo
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- CN206200119U CN206200119U CN201621186875.6U CN201621186875U CN206200119U CN 206200119 U CN206200119 U CN 206200119U CN 201621186875 U CN201621186875 U CN 201621186875U CN 206200119 U CN206200119 U CN 206200119U
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- Prior art keywords
- casting
- forging
- product
- mould
- automobile component
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Abstract
The utility model is related to a kind of processing automobile component continuous casting forging system of unmanned automation.It includes calciner, and it melts aluminum；Casting robot, its liquation for scooping out melting in the calciner is simultaneously supplied inside injection casting mould；The casting mould of at least 2, it receives liquation supply, casts casting product from the casting robot；Rotating disk, it stops in the state of the casting mould is carried after being rotated by scheduled time interval repeatedly；Heating furnace, it is incubated and is heated to the casting product manufactured by means of the casting mould, enabling carry out warm and hot forging；Transfer robot, it takes out casting product and is placed in heating furnace from the casting mould；Forging mold portion, its automatic casting product for receiving supply Heat preservation in the heating furnace, forging molding product are manufactured using warm and hot forging.Its save energy, production efficiency is high.
Description
Technical field
The utility model is related to the processing automobile component continuous casting forging system of unmanned automation of all automations.
Background technology
Automobile is countless more with various size and shape by engine, speed changer, transfer and air-conditioning device etc.
Part is bonded, these automobile components in order to keep appropriate intensity while vehicle lightweight purpose is reached, mainly by
Aluminium material is constituted, and on this basis, compared with machining, is manufactured by means of casting and forging method.
Because, vehicle aluminum part is manufactured if by machining etc., then need considerably long processing
Time, not only production efficiency declines to a great extent, and tissue is not fine and close enough, there are problems that being susceptible to, therefore, typically exist
During manufacture vehicle aluminum part, manufactured by means of casting and forging method, make dense structure, it is outstanding so as to be manufactured into intensity
Part.
The manufacture device of aluminum part in the past as described above, after aluminium ingot is dissolved in calciner first, by means of casting
Make and carry out the 1st shaping, then, by cropper, block the cast gate and rising head part section necessarily occurred in casting process
It is disconnected, now, through being subcooling to the process of normal temperature, so that cropper can be blocked.
The products formed of cooling puts into heating furnace after being blocked in cropper, is heated to 400 DEG C or so of temperature, then supplies
Warm and hot forging should be carried out to forging apparatus, produce end article.
According to this conventional manufacture device and method, by order that aluminium ingot melt and in the heating of calciner high temperature after
Cooled down, the process reheated in heating furnace for warm and hot forging again, there are a large amount of heat energy of consumption in the process
Problem.
And, in order to cut off the 1st product of shaping cast gate and rising head part and after being cooled to normal temperature, again in heating
High temperature is heated in stove, this needs the plenty of time, there is a problem of that production efficiency declines to a great extent.
【Prior art literature】
【Patent document】
(patent document 1) KR10-0201583 B1
(patent document 2) KR10-0403568 B1
(patent document 3) KR10-1190176 B1
(patent document 4) KR10-0446885 B1
Utility model content
(technical problem to be solved)
The utility model is precisely in order to the device and method for solving the aluminum automobile component of manufacture in the past as described above has
Problem and research and develop, its object is to providing a kind of continuous casting forging device of aluminum automobile component manufacture and utilizing its manufacture
Method, after the 1st products formed to being molded using casting is cooled down and blocked, reheats for warm and hot forging, so as to
It is enough to reduce the hot loss of energy for occurring, the activity time needed for can significantly shortening product manufacture.
(means of solve problem)
Processing automobile component of the present utility model is included with the continuous casting forging system of unmanned automation：Calciner, it makes aluminium
Material melts；Casting robot, its liquation for scooping out melting in the calciner is simultaneously supplied inside injection casting mould；At least 2
Individual casting mould, it receives liquation supply, casts casting product from the casting robot；Rotating disk, it is carrying described
In the state of casting mould, stop after being rotated by scheduled time interval repeatedly；Heating furnace, it is to by means of the casting mould
The casting product of manufacture are incubated and are heated, enabling carry out warm and hot forging；Transfer robot, it is from the casting mould
Take out casting product and be placed in heating furnace；Forging mold portion, its automatic receiving supply insulation in the heating furnace adds
The casting product of heat, forging molding product are manufactured using warm and hot forging.
On the basis of above-mentioned technical proposal, the casting mould is radially provided with multiple on the top of the rotating disk；
It includes：Mold frame；A pair of upper and lower part moulds, it is respectively arranged on the mold frame, corresponding to the casting
The shape of product is installed；And top board, it is respectively arranged on the upper and lower part mould, and multiple points are provided with the top board
The ejector pin of other insertion upper and lower part mould.
On the basis of above-mentioned technical proposal, the casting product of the Heat preservation in heating furnace are drawn by transfer robot, and
It is supplied to the forging mold portion.
On the basis of above-mentioned technical proposal, also include：Shaving die portion, its flash to forging molding product carries out trimming；
2nd transfer robot, it takes out forging molding product and is supplied to shaving die portion from the forging mold portion.
On the basis of above-mentioned technical proposal, transfer robot holds the clamp portion of casting product, the clamp portion
Including：Fixed part, it forms fluted in front end；Reciprocating pressurization part, it accordingly possesses the 2nd groove with the groove；Drive
Dynamic portion, it moves back and forth the reciprocating pressurization part.
On the basis of above-mentioned technical proposal, casting robot includes：Container, its upper opening, by means of rotation molten
Liquation is contained in solution stove；Upper and lower transferred unit, it declines the container when liquation is contained, institute is made in order to horizontal direction is transferred
State container rising；Horizontal transferred unit, it makes the container of propradation be transferred to casting mould direction level.
(utility model effect)
For the utility model, in calciner melt aluminium fused mass be supplied to casting unit, be shaped to the 1st time into
Type product, the gate portions and rising head part necessarily generated in casting process are blocked by means of forging, produce the 2nd shaping
After product so that forging unit is supplied to by holding furnace, determined temperature is kept in holding furnace, the 2nd shaping to transferring
Product carry out warm and hot forging, it is thus possible to shorten and the 1st products formed of heating is cooled to after normal temperature the required time that reheats, and
And, save the heat energy needed for reheating.
Brief description of the drawings
Fig. 1 is the processing automobile component continuous casting forging system configuration of unmanned automation of the utility model one embodiment
Figure.
Fig. 2 is casting robot structure in the processing automobile component of the present utility model continuous casting forging system of unmanned automation
Cheng Tu.
Fig. 3 casting mould and is turned in the processing automobile component of the present utility model continuous casting forging system of unmanned automation
Disk pie graph.
Fig. 4 is that casting mould is constituted during processing automobile component of the present utility model automates continuous casting forging system with nobody
Figure.
Fig. 5 is to transfer robot during processing automobile component of the present utility model automates continuous casting forging system with nobody
Dimensional structure diagram.
Fig. 6 is to transfer robot folder during processing automobile component of the present utility model automates continuous casting forging system with nobody
The dimensional structure diagram in tool portion.
Fig. 7 is to transfer robot during processing automobile component of the present utility model automates continuous casting forging system with nobody
Side structure schematic view.
Fig. 8 is to transfer robot folder during processing automobile component of the present utility model automates continuous casting forging system with nobody
The overlooking the structure diagram in tool portion.
Fig. 9 is to transfer robot folder during processing automobile component of the present utility model automates continuous casting forging system with nobody
The side structure schematic view in tool portion.
Symbol description
10:Calciner
20:Casting robot
30:Casting mould
40:Rotating disk
50:Heating furnace
60:Transfer robot
70:Forging mold portion
80:Shaving die portion
90:2nd transfer robot
140:Clamp portion
150:Fixed part
151:Groove
160:Reciprocating pressurization part
161:2nd groove
170:Drive division
Specific embodiment
The utility model is described in further detail with example below in conjunction with the accompanying drawings：
As shown in Figures 1 to 9, the processing automobile component of the utility model one embodiment continuous casting forging of unmanned automation
Making system includes calciner 10, casting robot 20, casting mould 30, rotating disk 40, heating furnace 50, transfer robot 60 and forging
Mold 70.After calciner 10 melts aluminum, with known shape.Input and device preferred to material
Effec-tive Function and be equipped with two calciners 10.Casting robot 20 scoops out the liquation of melting in calciner 10 and supplies injection casting
Inside mould 30.Casting mould 30 is at least equipped with more than 2, and liquation supply is received from casting robot 20, casts casting
Product S1.Rotating disk 40 stops in the state of casting mould 30 is carried after being rotated by scheduled time interval repeatedly.
The casting product S1 that 50 pairs, heating furnace is manufactured by means of casting mould 30 is incubated and is heated, enabling
Carry out warm and hot forging.Transfer robot 60 takes out casting product S1 and is placed in heating furnace 50 from casting mould 30.Forge mould
Tool portion 70 receives the casting product S1 of supply Heat preservation in heating furnace 50 automatically, and forging molding product are manufactured using warm and hot forging
S2。
The casting mould 30 is radially provided with multiple on the top of the rotating disk 40；Casting mould 30 includes：Mould
Tool framework 32；A pair of upper and lower part moulds 33,34, it is respectively arranged on the mold frame 32, corresponding to the casting
The shape of product S1 is installed；And top board 35, it is respectively arranged in the upper and lower part mould 33, on 34, pacifies on the top board 35
Ejector pin 35A equipped with multiple difference insertion upper and lower part mould 33,34.
As shown in Figures 1 to 9, in the processing automobile component continuous casting of unmanned automation of the utility model one embodiment
In forging system, the casting product S1 of the Heat preservation in heating furnace 50 draws in transfer robot 60, and is supplied to the forging
Make mold 70.
As shown in Figures 1 to 9, in the processing automobile component continuous casting of unmanned automation of the utility model one embodiment
In forging system, also include：Shaving die portion 80, its flash to forging molding product S2 carries out trimming；2nd transfer robot
90, it takes out forging molding product S2 and is supplied to shaving die portion 80 from the forging mold portion 70.
As shown in Figures 1 to 9, in the processing automobile component continuous casting of unmanned automation of the utility model one embodiment
In forging system, transfer robot 60 possesses the clamp portion 140 for holding casting product S1, and the clamp portion 140 includes：It is fixed
Portion 150, it forms fluted 151 in front end；Reciprocating pressurization part 160, it accordingly possesses the 2nd groove with the groove 151
161；Drive division 170, it moves back and forth the reciprocating pressurization part 160.Drive division 170 can be made up of cylinder and piston,
Can possess holding apparatus for adjusting force that is adjustable and perceiving hold.The cylinder barrel of fixed part 150 and drive division 170 is fixed on
Transfer on the rotating mechanical arm of robot 60.Fixed part 150 is rotated by means of the rotation of transfer robot 60 rotating mechanical arm
Displacement.Constituting for 2nd transfer robot 90 can be equipped with identically with the composition of transfer robot 60.
As shown in Fig. 2 in the processing automobile component continuous casting forging of unmanned automation of the utility model one embodiment
In system, casting robot 20 includes：Container 21, its upper opening contains liquation by means of rotation in calciner 10；On
Lower transferred unit 23, it declines the container 21 when liquation is contained, and the container 21 is increased in order to horizontal direction is transferred；
Horizontal transferred unit 25, it makes the container 21 of propradation be transferred to the direction level of casting mould 30.
As shown in Fig. 2 transferred unit 23 extends upwards along the direction perpendicular to ground up and down.Container 21 can be with transferring up and down
Portion 23 lifts.Upper and lower transferred unit 23 possesses in order to container 21 be made at least to revolve the liquation injection mould in container 21
The container rotating device for turning 90 degrees and toppling over.Upper and lower transferred unit 23 along horizontal transferred unit 25, to positioned at the top one of rotating disk 40
The injection liquation of casting mould 30 of side.
It is preferred that the thermatron or heater of intermittent reheating are installed in the inside of heating furnace 50, to incite somebody to action
During the casting product S1 is transferred to forging mold portion 70, casting product S1 can keep 450~520 DEG C of temperature.It is right
For aluminum, within the temperature range of 450~520 DEG C, good warm and hot forging mouldability can be obtained.
First, calciner 10 is used as the high temperature furnace for being generally used for making aluminium ingot (material) to melt, in the utility model, in view of
The efficiency of operation, using 2 calciners 10, casting robot described later 20 is automatically selected in 2 calciners 10, set
The fused mass of amount is contained in container and transfers and inject in casting mould 30 automatically.
On the other hand, as the example on casting robot as described above 20, the casting used in the utility model
Robot 20 is provided with transfer track along calciner 10 to the path of casting mould 30, is provided with along this in transfer track
Transfer track and back and forth transfer transfer seat, transfer seat on container is installed.
Casting mould 30 radially installs multiple on the rotating disk 40 of circular plate shape, and rotating disk 40 carries out rotation operating, casts
Modeling tool 30 is sequentially located on the transfer path of casting robot 20, and thus, casting robot 20 can be to multiple casting moulds 30
Injection fused mass.On the other hand, casting mould of the present utility model 30 includes：Mold frame 32；A pair of upper and lower part moulds 33,
34, it is respectively arranged on the mold frame 32, and the shape corresponding to the casting product S1 is installed；And top board
35, it is respectively arranged in the upper and lower part mould 33, on 34, multiple insertion upper and lower part moulds respectively is provided with the top board 35
The ejector pin 35A of tool 33,34.
According to composition as described above, the mould 32 in upper and lower part, in the state of 34 are mutually adjacent to, using being exposed to top
Cast gate (without reference numeral), casting robot 20 topples over container, after being automatically injected the fused mass of transfer, carried out in swivel plate
While set radius rotation operating, casting robot 20 is transferred again to calciner 10, and given amount fused mass is contained again
In being returned after container, fused mass is set to inject the cast gate of another mold frame 32.
As described above, in the state of fused mass injection casting mould 30, being carried out by means of the rotation operating of rotating disk 40
After set radius rotation operating, upper and lower part mould 33,34 is spaced from each other by means of hydraulic means (without reference numeral), herein
During, top board 35 is transferred and is adjacent to upper and lower part mould 33 respectively, and 34, casting product S1 is taken off by means of ejector pin 25A
Mould.
The utility model is illustrated with regard to above-mentioned preferred embodiment, but scope not of the present utility model is limited
In this embodiment, scope of the present utility model is determined by claims, including belong to in the utility model equivalency range
Various revision and deformation.
It is pointed out that the reference numeral described in claims is provided purely for understanding of the auxiliary to utility model,
The not explanation on interest field produces influence, and reference numeral constriction that must not be historically explains right category.
Claims (7)
1. a kind of processing automobile component automates continuous casting forging system with unmanned, it is characterised in that including：
Calciner (10), it melts aluminum；
Casting robot (20), its liquation for scooping out melting in the calciner (10) is simultaneously supplied in injection casting mould (30)
Portion；
At least 2 casting moulds (30), it receives liquation supply, casts casting product from the casting robot (20)
(S1)；
Rotating disk (40), it stops in the state of the casting mould (30) is carried after being rotated by scheduled time interval repeatedly；
Heating furnace (50), it is incubated and is added to the casting product (S1) manufactured by means of the casting mould (30)
Heat so that casting product (S1) can carry out warm and hot forging；
Transfer robot (60), it takes out casting product (S1) and is placed in heating furnace (50) from the casting mould (30)
In；
Forging mold portion (70), its automatic casting product (S1) for receiving supply Heat preservation in the heating furnace (50),
Forging molding product (S2) is manufactured using warm and hot forging.
2. processing automobile component according to claim 1 automates continuous casting forging system with unmanned, it is characterised in that:Institute
State casting mould (30) and multiple radially is installed on the top of the rotating disk (40)；Casting mould (30) includes：
Mold frame (32)；
A pair of upper and lower part moulds (33,34), it is respectively arranged on the mold frame (32), corresponding to the casting
The shape of product (S1) is installed；
And top board (35), it is respectively arranged on the upper and lower part mould (33,34), and multiple is provided with the top board (35)
The ejector pin (35A) of difference insertion upper and lower part mould (33,34).
3. processing automobile component according to claim 1 and 2 automates continuous casting forging system with unmanned, and its feature exists
In,
Transfer robot (60) draws the casting product (S1) of the Heat preservation in heating furnace (50), and is supplied to described
Forging mold portion (70).
4. processing automobile component according to claim 1 and 2 automates continuous casting forging system with unmanned, and its feature exists
In also including：
Shaving die portion (80), its flash to the forging molding product (S2) carries out trimming；
2nd transfer robot (90), it takes out forging molding product (S2) from the forging mold portion (70), and is supplied to edger
Tool portion (80).
5. processing automobile component according to claim 3 automates continuous casting forging system with unmanned, it is characterised in that
Transfer robot (60) possesses the clamp portion (140) for holding casting product (S1),
The clamp portion (140) includes：
Fixed part (150), it is formed fluted (151) in front end；
Reciprocating pressurization part (160), it accordingly possesses the 2nd groove (161) with the groove (151)；
Drive division (170), it moves back and forth the reciprocating pressurization part (160).
6. processing automobile component according to claim 1 and 2 automates continuous casting forging system with unmanned, and its feature exists
In,
The casting robot (20) includes：
Container (21), its upper opening contains liquation by means of rotation in calciner (10)；
Upper and lower transferred unit (23), it declines the container (21) when liquation is contained, and makes in order to horizontal direction is transferred described
Container (21) rises；
Horizontal transferred unit (25), it makes the container (21) of propradation be transferred to casting mould (30) direction level.
7. processing automobile component according to claim 1 and 2 automates continuous casting forging system with unmanned, and its feature exists
In,
The thermatron or heater of intermittent reheating are installed in the inside of the heating furnace (50), so as to by institute
During casting product (S1) are stated to the forging mold portion (70) transfer, casting product (S1) can keep 450~520 DEG C
Temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621186875.6U CN206200119U (en) | 2016-11-04 | 2016-11-04 | One kind processing automobile component continuous casting forging system of unmanned automation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621186875.6U CN206200119U (en) | 2016-11-04 | 2016-11-04 | One kind processing automobile component continuous casting forging system of unmanned automation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206200119U true CN206200119U (en) | 2017-05-31 |
Family
ID=58757962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621186875.6U Expired - Fee Related CN206200119U (en) | 2016-11-04 | 2016-11-04 | One kind processing automobile component continuous casting forging system of unmanned automation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206200119U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111069506A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging process for shaft sleeve for rail transit |
| CN111069501A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Locknut forging production method |
-
2016
- 2016-11-04 CN CN201621186875.6U patent/CN206200119U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111069506A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Automatic forging process for shaft sleeve for rail transit |
| CN111069501A (en) * | 2019-12-29 | 2020-04-28 | 江苏金源高端装备股份有限公司 | Locknut forging production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170531 Termination date: 20201104 |