CN206199533U - The three-dimensional finishing line that can be mounted automatically - Google Patents
The three-dimensional finishing line that can be mounted automatically Download PDFInfo
- Publication number
- CN206199533U CN206199533U CN201620457417.5U CN201620457417U CN206199533U CN 206199533 U CN206199533 U CN 206199533U CN 201620457417 U CN201620457417 U CN 201620457417U CN 206199533 U CN206199533 U CN 206199533U
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- arm
- dimensional
- workpiece
- turnover panel
- mount
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Abstract
A kind of three-dimensional finishing line that can be mounted automatically, it is main to mount mechanism, three-dimensional application mechanical arm, retracting device and closed-loop control system including automatic measurement, wherein measurement apparatus are integrated with mechanism is mounted, mount mechanism carries out mounting for workpiece automatically using turnover panel as support and by being provided with the fluid drive reductor drivening rod of elliptic gear group or electric cam and mounting arm, three-dimensional application mechanical arm is provided with translation mechanism, elevating mechanism, telescopic oscillating mechanism, and its advantage is：Accomplish to adapt to mounting and application for the height workpiece different with length using turnover panel, the automatic of workpiece mounts and measures completion simultaneously, three-dimensional application mechanical arm is linked around being carried out to workpiece by each mechanism, upper and lower six faces and inner concave surface carry out homogeneous solid spraying, PLC calls the data of measurement to be run spray gun and more stablize and efficiently planning the running orbit of three-dimensional application mechanical arm, so as to reduce the labour intensity of workmen and reduce pollute.
Description
Technical field
A kind of three-dimensional finishing line that can automatically mount workpiece, can automatically carry out mounting, measuring and application work for workpiece
Sequence, and make spray gun to before and after the workpiece in motion up and down six faces and inner concave surface carry out it is accurate and it is uniform painting pretend
Industry, is related to the multinomial technical field such as electromechanical automatic and the processing of plastic construction material.
Background technology
At present, existing electrostatic painting process is because it is relative to the spraying of usual vehicle type, brush coating process more material-saving
And even film layer, particularly electrostatic plastics-spraying technology are relatively environment-friendly and become increasingly popular, and current electrostatic spraying form of construction work is main
There is artificial pistol spraying and up and down reciprocatingly machine is sprayed, it is not high due to seeing automaticity from efficiency, it is required for many
Individual lifts workpiece and is mounted on application again on hook, compares waste of manpower, from from the aspect of labour protection and environmental protection, in workman
In pistol spraying process, the high-pressure electrostatic of the up to 10KV that spray gun is produced has harm to the health of workmen in itself, and
Electrostatic be easy to allow molding powder particle bodies and wherein in the poisonous and hazardous material such as the curing agent, levelling agent or the paint that contain it is a large amount of
Absorption with workmen and leak into surrounding enviroment, serious infringement workmen's is healthy；From painting effect
On see, simple lifting reciprocating spraying method because spray gun be lifted on the workpiece not being parked in travelling forward on carrier chain can not
Synchronously spraying can be caused uneven, more it cannot be guaranteed that to six faces on workpiece different directions and interior grooves, concave surface one
Secondary property reaches sufficiently uniform spraying, and coating quality is very unstable, it is often necessary to fill spray, and manufactures and designs to solve the above problems
One kind can improve operating efficiency, save manpower and consumptive material, reduce to appearance in the murder by poisoning of workmen and environment and raising workpiece
The automated machine of face painting effect.
The content of the invention
Technical problem to be solved in the utility model is to provide for a kind of automatically carrying out mounting and measuring simultaneously for workpiece
Disposable six faces and inner concave surface to needing the workpiece of spray paint or molding powder carry out homogeneous solid spray automation machine
Tool.
The utility model solves the technical scheme that its technical problem used：
The three-dimensional finishing line that can be mounted automatically, it is main to include automatic mounting and measuring mechanism, three-dimensional coating machine
Tool arm, retracting device.To mount and measuring mechanism automatically, the mechanism includes measurement apparatus and mounts mechanism, to workpiece for front portion
Measurement apparatus action is driven while being mounted and is mounted and is measured while completing, three-dimensional application mechanical arm is provided with so as to reach
Translation mechanism, elevating mechanism, telescopic oscillating mechanism, three-dimensional application is accomplished by three linkages of mechanism.Its advantage is：
It is that PLC gathers relevant data by sensor, shares out the work and helps one another to realize mounting automatically and uniformly in the coordination control Xia Ge mechanisms of PLC
Application.
It is described it is automatic mount mechanism including turnover panel, horizontal supporting shaft, pan carriage, mount arm, self-changing gear case, electricity
Machine and hook loading machine, wherein turnover panel are used as to carry the carrier of workpiece and fixed installation miscellaneous part, wherein horizontal support axle position
In the middle part at the turnover panel back side, for supporting turnover panel to erect or being laid flat, pan carriage is located at the positive side of turnover panel, for clamping workpiece
The position of arm is mounted with regulation, arm is mounted located at turnover panel upper front side, arm is mounted and is from inside to outside sequentially connected connecting rod, automatic
Change gear box and motor a, mount arm and act by motor a offer power and finally drive, and extension is also provided with above pan carriage
Dress arm, connecting rod, self-changing gear case, motor a, mount at two and be respectively provided with beside arm one for adding hook to workpiece
Hook loading machine.Its advantage is：Continuous productive process is carried out using the linkage of mechanical each several part to be dropped with improve production efficiency
The labour intensity of low workman, saves labour.
The self-changing gear case is by being provided with a pair of elliptic gears or using electric cam.Its advantage is：It is real
Now from larger torsion and steady slow lifting workpieces are to fast transfer and mount workpiece and withdrawing more rapidly and mount the action of arm and do
To linear and fluid drive.
The measurement apparatus include height meter and linear measure longimetry portion, and height meter is located on turnover panel, by friction roll
Moving axis and survey encoder high are constituted, and linear measure longimetry portion is located in pan carriage, is made up of survey long codes device, roller and limit switch,
Measurement work is completed while the clamping of workpiece is carried out and upper movement makees.Its advantage is：The height of workpiece can be detected
Degree and length, data and then transmission mechanism and double mode mechanical arm are cooked up by control system for needed for control system is provided in advance
Movement locus, it is to avoid in running caused by the interference of high-pressure electrostatic misoperation or because of broken by lightning sensor and caused by machine
Device failure.
Translation mechanism, elevating mechanism, telescopic oscillating mechanism are installed in described three-dimensional application mechanical arm, wherein flexible pendulum
Motivation structure by motor b, telescopic arm, the arm that swings, swing up and down disk and constitute.Pass through its output shaft during motor b forward or reverse
Gear drives telescopic arm upper rack to realize stretching out or retract action, is pulled by pull bar when certain length is reached and swung
The inside side oscillation of arm, first making to swing after arm swings out return original position by extension spring during retraction is further continued for retracting, and works as lift
Structure drives spray gun to touch limit switch when rising to setting height to swing up and down disk action starting cylinder order and spray gun is turned downwards
Dynamic, limit switch is departed from when elevating mechanism drives spray gun to decline makes cylinder reset realize that spray gun is rotated up.Its beneficial effect
It is really：Can support and drive spray gun remain apart from the cm of workpiece 20 workpiece is carried out around, upper and lower six
Face and inner concave surface carry out homogeneous solid spraying.
The control system be PLC and encoder and sensor group into closed-loop control system.Its advantage is：
Control process is more stable and accurate compared with relay system, it is not easy to disturbed by external environment condition.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the utility model embodiment；
Fig. 2 is three-dimensional application mechanical arm side schematic view
The toponym that each number designation is referred in the figures above is as follows：1- solid applications mechanical arm, 2- are mounted automatically
Mechanism, 3- translation mechanisms, 4- elevating mechanisms, 5- telescopic oscillatings mechanism, 6- turnover panels, 7- horizontal supporting shafts, 8- pan carriages, 9- are mounted
Arm, 10- connecting rods, 11- self-changing gears case, 12- motor a, 13- friction rolls moving axis, 14- survey encoder high, 15- and survey long codes
Swing arm, 19- of device, 16- rollers, 17- telescopic arms, 18- swings up and down disk, 20- gun stands, 21- motor b, 22- turnover panels
Support, 23- limit switches.
Specific embodiment
Below by embodiment, and with reference to accompanying drawing, the technical solution of the utility model is described in further detail.It is real
Apply for example shown in Fig. 1, Fig. 2, the three-dimensional finishing line that can be mounted automatically, it is main include it is automatic mount and measuring mechanism,
Three-dimensional application mechanical arm 1, retracting device.To mount and measuring mechanism automatically, the mechanism includes measurement apparatus and automatic extension for front portion
Mounting mechanism 2, measurement apparatus action is driven while being mounted to workpiece and is mounted and is measured while completing, solid so as to reach
Application mechanical arm is provided with translation mechanism 3, elevating mechanism 4, telescopic oscillating mechanism 5, accomplishes to stand by three linkages of mechanism
Body application.
It is described it is automatic mount mechanism 2 including turnover panel 6, horizontal supporting shaft 7, pan carriage 8, mount arm 9, connecting rod 10, automatic
Change gear box 11, motor a12 and hook loading machine, wherein turnover panel 6 are used as to carry the load of workpiece and fixed installation miscellaneous part
Body, can be made up of density small intensity big material such as aluminium section bar, and wherein horizontal supporting shaft 7 is located at the middle part at the back side of turnover panel 6, lead to
Cross two bearings to be connected with platform trap door support 22, for supporting turnover panel to erect or being laid flat, pan carriage 8 is located at the positive side of turnover panel 6,
Mount the position of arm for clamping workpiece and regulation, mount arm 9 located at the upper front side of turnover panel 6, mount arm 9 from inside to outside according to
Secondary connection connecting rod 10, self-changing gear case 11 and motor a12, mount arm 9 and move by motor a12 offer power and finally drive
Make, be also provided with the top of pan carriage 8 and mount arm 9, connecting rod 10, self-changing gear case 11, motor a12, arm 9 is mounted at two
Side be respectively provided with one hook loading machine.
The self-changing gear case 11 is by being provided with a pair of elliptic gears or using electric cam to realize from larger torsion
Linear and automatic change is accomplished in the action that power and steady slow lifting workpieces mount arm 9 to fast transfer workpiece and withdrawing more rapidly
Speed.
The measurement apparatus include height meter and linear measure longimetry portion, and height meter is located on turnover panel 6, by friction roll
Moving axis 13 and survey encoder 14 high and constitute, linear measure longimetry portion is located in pan carriage 8, by survey long codes device 15, roller 16 and spacing
Switch is constituted, and measurement work is completed while the clamping of workpiece is carried out and upper movement makees.
Translation mechanism 3, elevating mechanism 4, the structure of telescopic oscillating machine 5 are installed in described three-dimensional application mechanical arm 1, wherein stretching
Contracting swing mechanism 5 by motor b21, telescopic arm 17, extension spring, pull bar, the arm 18 that swings, swing up and down disk 19 and constitute, motor b21
Output shaft on gear is installed, telescopic arm 17 is hollow metal tube, and side is provided with tooth bar, and inside is provided with pull bar and extension spring,
The upper rack of telescopic arm 17 is driven to realize stretching out or retract action by its output shaft gear when motor b21 forward or reverse,
The inside side oscillation of arm 18 that swings is pulled by pull bar when certain length is reached, the arm that swings first is made by extension spring during retraction
18 swing out return original position after be further continued for retract, when elevating mechanism 4 drive spray gun rise to setting height when touch spacing opening
Close 23 with start cylinder order swing up and down disk 19 action rotate down spray gun, when elevating mechanism 4 drive spray gun decline when depart from
Limit switch 23 makes cylinder reset realize that spray gun is rotated up.
The control system be PLC and encoder and sensor group into closed-loop control system, surveyed by surveying encoder 14 high
Measure workpiece height, Workpiece length measured by survey long codes device 15, and be stored in PLC, by PLC coordinate the mounting of workpiece,
Transmission, application, the order for reclaiming and opportunity.
The technology contents do not addressed in aforesaid way take or use for reference prior art to be capable of achieving.
Claims (5)
1. a kind of three-dimensional finishing line that can be mounted automatically, main to include automatic mounting and measuring mechanism, three-dimensional application machinery
Arm (1) and retracting device, it is characterised in that：Front portion is provided with and mounts and measuring mechanism automatically, and the mechanism includes mounting mechanism automatically
(2) and measurement apparatus, three-dimensional application mechanical arm (1) is provided with translation mechanism (3), elevating mechanism (4), telescopic oscillating mechanism (5).
2. a kind of three-dimensional finishing line that can be mounted automatically according to claim 1, it is characterised in that：The automatic extension
Mounting mechanism (2) including turnover panel (6), horizontal supporting shaft (7), pan carriage (8), mount arm (9), connecting rod (10), self-changing gear
Case (11), motor a (12) and hook loading machine, wherein horizontal supporting shaft (7) is positioned at the middle part at turnover panel (6) back side, pan carriage (8)
Positioned at turnover panel (6) positive side, arm (9) is mounted located at turnover panel (6) upper front side, mount arm (9) from inside to outside successively
Connection connecting rod (10), self-changing gear case (11) and motor a (12), be also provided with above pan carriage (8) mount arm (9),
Connecting rod (10), self-changing gear case (11), motor (12), mount at two and a hook filling are respectively provided with beside arm (9)
Machine.
3. a kind of three-dimensional finishing line that can be mounted automatically according to claim 2, the self-changing gear case
(11) by being provided with a pair of elliptic gears or being realized using electric cam from larger torsion and steady slow lifting workpieces to fast
The action that speed transfer workpiece and withdrawing more rapidly mounts arm (9) is accomplished linearly and fluid drive.
4. a kind of three-dimensional finishing line that can be mounted automatically according to claim 1, it is characterised in that：Measurement apparatus bag
Height meter and linear measure longimetry portion are included, height meter is located on turnover panel (6), by friction roll moving axis (13) and survey encoder high
(14) constitute, linear measure longimetry portion is located in pan carriage (8), is made up of survey long codes device (15), roller (16) and limit switch,
Measurement work is completed while the clamping and upper movement for carrying out workpiece are made.
5. a kind of three-dimensional finishing line that can be mounted automatically according to claim 1, sets in three-dimensional application mechanical arm (1)
There are translation mechanism (3), elevating mechanism (4), a telescopic oscillating mechanism (5), wherein telescopic oscillating mechanism (5) is by motor (21), flexible
Arm (17), pull bar, extension spring, the arm that swings (18), swing up and down disk (19) composition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620457417.5U CN206199533U (en) | 2016-05-16 | 2016-05-16 | The three-dimensional finishing line that can be mounted automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620457417.5U CN206199533U (en) | 2016-05-16 | 2016-05-16 | The three-dimensional finishing line that can be mounted automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206199533U true CN206199533U (en) | 2017-05-31 |
Family
ID=58754977
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620457417.5U Expired - Fee Related CN206199533U (en) | 2016-05-16 | 2016-05-16 | The three-dimensional finishing line that can be mounted automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206199533U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107963432A (en) * | 2018-01-08 | 2018-04-27 | 南通奥普机械工程有限公司 | The automatic upper and lower pieces device of automation paint production line |
| CN112024238A (en) * | 2020-08-25 | 2020-12-04 | 安徽三和工艺品有限公司 | Willow basket assembly line type efficient paint spraying equipment |
-
2016
- 2016-05-16 CN CN201620457417.5U patent/CN206199533U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107963432A (en) * | 2018-01-08 | 2018-04-27 | 南通奥普机械工程有限公司 | The automatic upper and lower pieces device of automation paint production line |
| CN112024238A (en) * | 2020-08-25 | 2020-12-04 | 安徽三和工艺品有限公司 | Willow basket assembly line type efficient paint spraying equipment |
| CN112024238B (en) * | 2020-08-25 | 2021-07-23 | 安徽三和工艺品有限公司 | Willow basket assembly line type efficient paint spraying equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170531 Termination date: 20180516 |