CN206187047U - Solar energy intelligence rail lubricating arrangement - Google Patents
Solar energy intelligence rail lubricating arrangement Download PDFInfo
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- CN206187047U CN206187047U CN201621149233.9U CN201621149233U CN206187047U CN 206187047 U CN206187047 U CN 206187047U CN 201621149233 U CN201621149233 U CN 201621149233U CN 206187047 U CN206187047 U CN 206187047U
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Abstract
The utility model discloses a solar energy intelligence rail lubricating arrangement, the medial surface that is applicable to curved steel rail is lubricated. Solar PV modules, battery cabinet, host installation scribble the oiled -plate method and fix the top at the inboard foot of rail in the rail safe position in the outside. Solar PV modules, battery cabinet, host computer three use the connection of electric lines, host computer and scribble and connect with oil pipe between the oiled -plate method. Solar PV modules provides the electric energy for complete equipment, when the train through the time, the inductor is signal transmission to controller, the operation of controller control motor, the motor drives grease pump work, grease pump drive lubricating grease is sent to through oil pipe and is scribbled the oiled -plate method, forms one row of oily globule and glues on pivoted wheel rim scribbling the oiled -plate method top, biography area through the wheel is the even medial surface of scribbling curved steel rail again, makes production one deck oil film area between rail medial surface and the wheel rim. The utility model discloses use photovoltaic module to provide the electric energy as the baster, it is energy -concerving and environment -protective.
Description
Technical field
The utility model is related to a kind of lubricating utensil, and in particular to a kind of solar energy intelligent steel rail profit in rail lubrication field
Sliding device.
Background technology
The oiling device for being currently used for rail lubrication is most of using traditional power supply mode, for remote districts and peripheral ring
The complicated area in border, power supply cost is especially high, safeguards inconvenient.General baster main frame door uses rotating shaft on-off mode, because of tunnel
Road " Piston Action Wind " influences, and is easily caused security incident；Induction system causes inductor work because induction mode is not suitable with orbital environment
Make unstable, cannot be sensed when causing train to pass through or mistake sensing；And major part applies oiled-plate method using steel or hairbrush is applied
Oil, also forces fuel-displaced without distributor.When applying oiled-plate method installation, if applying, oiled-plate method installation site is too high, grease flies to get rid of when train passes through
Seriously, cause grease to pollute rail tread and railway roadbed, influence train braking distance, painting oiled-plate method installation site is too high to be likely to produce
Train wheel and painting oiled-plate method rigid collision, hairbrush oiling effect are poor, apart from short, damage fast.Force fuel-displaced without stepwise type distributor
Painting oiled-plate method, scene easily occurs oil outlet blocking, cause other fraction oilhole oil pump capacity excessive, when train passes through grease fly
Get rid of serious, train braking is influenceed, while severe contamination railway roadbed.
The content of the invention
Limited and safety, the defect of aspect of performance to overcome existing rail lubrication device to power, the utility model is adopted
Supported for oiling station provides electric energy with the mode of solar photovoltaic assembly opto-electronic conversion, moved using the left and right similar to shield door
Dynamic formula safety door, increased and force the fuel-displaced stepwise type distributor of decile, employ insulation, fire-retardant, impact resistance by force, just may be used
The flexible of tune applies oiled-plate method, the creative defect for solving safety and aspect of performance.
The utility model solves the technical scheme that its technical problem used：A kind of solar energy intelligent steel rail lubrication dress
Put, mainly by solar photovoltaic assembly, battery rack, main frame, main oil pipe, insulating bar, filter, stepwise type distributor, oil distributing pipe,
Apply the integrated composition of oiled-plate method.Main frame mainly includes inductor, controller, oil storage tank, motor, grease pump, pressure switch, pressure gauge
Several parts.It is characterized in that：Solar photovoltaic assembly is arranged on safety and the abundant position of sunlight on the outside of rail；Battery rack, main frame
The home on the outside of rail；Apply the integrated support of oiled-plate method and be fixed on rail inner side foot top；Solar photovoltaic assembly,
Run wires between battery rack, main frame three；Connected with oil pipe between main frame and painting oiled-plate method are integrated；Insulation is connected with oil pipe
Rod, filter, stepwise type distributor；Inductor is arranged on main frame body top；Oil storage tank is arranged on body both sides；Electric cabinet sets
Put on the upside of internal body, controller and stabilized power source are installed in electric cabinet；Motor is arranged on electric cabinet in handstand state
Lower section, is provided with eccentric wheel on motor shaft；Grease pump is arranged on the internal body downside i.e. both sides of eccentric wheel, grease pump
Stretch into oil storage tank fuel feed hole one end；Pressure gauge is installed on the left side cover plate of motor；Pressure switch is connected to before grease pump
Oil-way integrated block the right.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the solar photovoltaic assembly is in the way of opto-electronic conversion as oiling
Device main frame provides work energy, and solar photovoltaic assembly is arranged on ground or is fixed on battery rack in the way of support is lifted and stood
Side and rail lubricator top.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the battery rack is independently mounted at the position of safety near rail,
For placing batteries.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the battery cabinet door and main frame door are using the left side similar to shield door
Dynamic formula safety door is moved to right, door lock and observation window are provided with door, observation window can be with facilities for observation ruuning situation.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, 2 oil storage tanks are arranged on the both sides of main frame, moisten for storing
Consistent lubricant, oil storage tank outside is provided with sash weight and oil ga(u)ge, for showing Fuel Oil Remaining.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, described pair of microwave radar type inductor is just gone up installed in main frame body
Side, for sensing train signal, and signal transmission to controller.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the controller is arranged on inside electric cabinet, and electric cabinet is arranged on
Mainframe box upper inside position, controller can flexibly set oil pump capacity, fuel-displaced frequency and fuel-displaced pattern according to site environment, and
Work order is sent to motor.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, it is automatically controlled that the motor is arranged on mainframe box inside in handstand state
The lower section of case, motor shaft end is provided with eccentric wheel, and while motor shaft is rotated, eccentric wheel does the motion of " bias " formula, drives
Both sides grease pump axially moves.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, it is eccentric wheel that 2 grease pumps are arranged on lower section in body
Both sides, grease pump one end stretched into inside oil storage tank, and the other end is close to eccentric wheel, and " bias " motion of eccentric wheel drives both sides
Grease pump axially moves, and drives lubricant grease from oil storage tank into main oil pipe and eventually arrives at painting oiled-plate method top.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the pressure gauge is fixed on the cover plate on the left of motor, for showing
Show oil circuit operating pressure.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the oil circuit that the pressure switch is connected to before grease pump is integrated
The right of block, for monitoring pressure, when oil circuit pressure is more than pre-set value, motor is stopped, and at controller interface
Upper display failure cause；When oil circuit pressure is less than pre-set value, motor recovers normal work.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the main oil pipe is using double-deck steel-tape armouring high-pressure oil pipe, top
It is connected on main frame oil-way integrated block, middle by rail lower section, connection stepwise type distributor in end is connected with absolutely on main oil pipe
Edge rod, filter, it is mainly for delivery of lubricating grease.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the insulating bar is arranged on main oil pipe, is mainly used for preventing
Short circuit between two rail.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the filter is arranged on main oil pipe the position behind insulating bar
Put, filter is mainly used for impurity in filtering oil circuit, it is to avoid stepwise type distributor and painting oiled-plate method are blocked.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, the oil inlet of the stepwise type distributor is connected to main oil pipe end
End, 8 oil-outs for being distributed both sides are connected with 8 oil distributing pipes, and stepwise type distributor is used to force the lubricating grease in main oil pipe
It is divided into 8 equal portions and is respectively delivered to 2 painting oiled-plate methods, it is characterized in that：8 oil circuits and institute that above-mentioned stepwise type distributor etc. is separated
8 oil pipes for using only are to illustrate preferred embodiment of the present utility model, and those skilled in the art do not depart from the utility model
Scope and spirit in done increase or decrease the oil circuit that stepwise type distributor etc. is separated, all should be in right of the present utility model
Within the scope of.
Above-mentioned solar energy intelligent steel rail lubricating arrangement, it is described be provided with 2 apply oiled-plate methods it is integrated, each apply integrated point of oiled-plate method
It is not fixed on gib side by side using 2 supports, 4 gibs are fixed on the both sides of rail foot with 2 sets of stay bolts, applies oiled-plate method collection
It is close to rail head of rail medial surface into top, applies oiled-plate method using the strong flexible material of insulation, fire-retardant, impact resistance, its top is set
There are 16 " V " type oil-outs, apply that oiled-plate method is integrated to be mainly divided into lubricating grease 16 equal portions and be attached to side by side in the form of oil droplet
Apply oiled-plate method oil-out top and be close to the position of rail head of rail medial surface.
The beneficial effects of the utility model are：Use solar energy to provide electric energy for rail lubricator, solve power supply inconvenience
The problem that the baster in area cannot work, energy-conserving and environment-protective；Using similar to shielding gate-type left-right movable type safety door, effectively
Evade influence of " Piston Action Wind " in tunnel to equipment, reduce potential safety hazard；Using double microwave induced formula inductors, effectively solve
Sensing failure and the ineffective problem of sensing；Using intelligent controller, sweep, length of curve according to erecting bed are realized
Freedom and flexibility regulation oil pump capacity, fuel-displaced frequency, fuel-displaced pattern；Using steel-tape armouring low smoke and zero halogen polyvinyl chloride flame retardant cable, have
Effect avoids short circuit and causes fire incident；Using double-deck steel-tape armouring high-pressure oil pipe, general dimension in tunnel is effectively taken precautions against
Shield maintenance or construction operation damage oil pipe, cause grease leakage to pollute railway roadbed；Insulating bar is used in oil pipe middle part, steel is prevented
Rail ground short circuit；Install pressure switch additional on oil-way integrated block, when oil circuit annex or painting oiled-plate method are blocked when causing pressure excessive, control
System processed will light red-fault lamp and stop oil pump operation, and controller displaying information on screen reminds user's method for maintaining, works as oil
When road pressure recovers normal, red-fault lamp extinguishes, and oil pump recovers normal work；Enter eight stepwise type distributors for going out using one strong
Decile processed is fuel-displaced, effectively reduces the situation of fuel-displaced inequality；Using the strong flexible painting oiled-plate method of insulation, fire-retardant, impact resistance, can adjust
Section height, is prevented effectively from and is installing the too low or too high oiling effect on driving birds is not good brought or the increased safety of vehicle braking distance
Hidden danger, oiling effect is good, long lifespan.
Brief description of the drawings
Fig. 1 is the schematic diagram of solar energy intelligent steel rail lubricating arrangement.1. solar photovoltaic assemblies in figure, 2. battery rack, 3.
Main frame, 11. main oil pipes, 12. insulating bars, 13. filters, 14. stepwise type distributors, 15. oil distributing pipes, 16. apply oiled-plate method, 17. steel
Rail.
Fig. 2 is solar energy Intelligent lubricating device main frame.4. inductors in figure, 5. controller, 6. oil storage tank, 7. pressure gauge,
8. motor, 9. grease pump, 10. pressure switch, 11. main oil pipes.
Fig. 3 is solar panel and battery rack, rail lubricator main frame, applies oiled-plate method work relationship figure.
Fig. 4 is the motor for being provided with eccentric wheel.
Fig. 5 is mounted in the grease pump of eccentric wheel both sides.
Fig. 6 is insulating bar, in the middle of main oil pipe.
Fig. 7 is filter, the position rearward in the middle of main oil pipe.
Fig. 8 is stepwise type distributor, installed in main oil pipe end.
Fig. 9 is that two painting oiled-plate methods are mounted side by side on rail side, applies oiled-plate method top and is close to rail head side of rail.
Specific embodiment
Solar photovoltaic assembly 1 converts solar energy into electric energy, transmits and is stored in the battery of battery rack 2, is steel
Rail baster main frame 3 provides electric energy.When train passes through, main frame top inductor 4 senses signal and is sent to controller 5,
Controller 5 is rotated according to relevant parameter controlled motor 8 set in advance, and motor shaft drives the eccentric wheel installed in its lower end to do
The circular motion of " bias " formula, eccentric wheel drives the grease pump 9 of both sides to do reciprocating, the lubricating grease warp in oil storage tank 6
The driving of grease pump is crossed, laddering property distributor 14, laddering distribution are reached by oil pipe 11, insulating bar 12, filter 13
Device 14 forces lubricating grease to be divided into 8 equal portions, arrives separately at two painting oiled-plate methods 16, and each applies oiled-plate method again by 4 oil circuit deciles
The position of rail head side of rail is close at the painting oiled-plate method top that is attached into 16 oil droplets of 16 oil circuits and formation, when train wheel passes through
When, grease is bonded on the wheel rim of wheel, and the curved steel rail that train passes through uniformly is applied to again by the turning handle grease of wheel
On 17 outer rail medial surfaces, grease produces one layer of oil film between wheel rim and rail medial surface, makes dry friction between the two
It is changed into having grease lubrication friction.
Claims (9)
1. a kind of solar energy intelligent steel rail lubricating arrangement, mainly by solar photovoltaic assembly (1), battery rack (2), main frame (3), main
Oil pipe (11), insulating bar (12), filter (13), stepwise type distributor (14), oil distributing pipe (15), painting integrated (16) group of oiled-plate method
Into main frame (3) mainly includes inductor (4), controller (5), oil storage tank (6), motor (8), grease pump (9), pressure switch
(10), pressure gauge (7) several parts, it is characterized in that：Solar photovoltaic assembly (1) installed in rail (17) outside safety and sunlight fill
Abundant position, battery rack (2), main frame (3) apply oiled-plate method integrated (16) and are fixed with support installed in rail (17) outside home
In rail (17) inner side foot top, run wires between solar photovoltaic assembly (1), battery rack (2), main frame (3) three,
Main frame (3) and being applied connected with oil pipe between oiled-plate method integrated (16), and insulating bar (12), filter (13), progressive is connected with oil pipe
Formula distributor (14), inductor (4) is arranged on main frame (3) body top, and oil storage tank (6) is arranged on body both sides, internal body
Upper position is electric cabinet, and controller (5) and stabilized power source are provided with electric cabinet, and motor (8) is arranged on electricity in handstand state
The lower section of case is controlled, eccentric wheel is installed on motor shaft, grease pump (9) is arranged on the lower section i.e. both sides of eccentric wheel in body, profit
Fuel feed hole one end of grease pump (9) is stretched into oil storage tank (6), and pressure gauge (7) is installed on the left side cover plate of motor (8), and pressure is opened
Close oil-way integrated block the right that (10) are connected to before grease pump (9).
2. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：2 solar photovoltaic assemblies (1)
Fixed on the ground in the way of independent rack is lifted and stood, or needed to be fixed on battery rack (2) top and main frame (3) according to scene
Solar energy is converted into electric energy by top, solar photovoltaic assembly (1), and through electric wire is by electrical energy transportation and is stored in battery rack
Batteries；Battery rack (2) is independently fixed on the position of rail (17) outside safety, for placing batteries.
3. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：Battery rack (2) and main frame (3) are adopted
Left-right movable type safety door is used, door lock and observation window are provided with door, observation window can be with facilities for observation ruuning situation.
4. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：It is 2 that the both sides of main frame (3) are set
Individual oil storage tank (6), for storing lubricating grease, movable head is provided with oil storage tank (6), and outside is provided with sash weight and oil ga(u)ge, is servo-actuated
Plate, sash weight, oil ga(u)ge three are used to show Fuel Oil Remaining in oil storage tank；2 inductors (4) are arranged on directly over main frame (3) body,
For sensing train signal, and signal transmission to controller (5)；Inside electric cabinet, electric cabinet is set controller (5)
In main frame (3) cabinet inside top position, controller can flexibly set oil pump capacity, fuel-displaced frequency and fuel-displaced mould according to site environment
Formula, and send work order to motor (8)；Motor (8) is fixed on main frame (3) cabinet inside electric cabinet lower section in handstand state,
Motor shaft end is provided with eccentric wheel, and while motor shaft is rotated, eccentric wheel does the motion of " bias " formula, drives both sides lubricating grease
Pump (9) axially moves；2 grease pumps (9) are separately mounted to the both sides of eccentric wheel, and grease pump (9) oil inlet one end is stretched
Enter in oil storage tank (6), the other end is close to eccentric wheel, " bias " motion of eccentric wheel drives both sides grease pump (9) to do axial fortune
It is dynamic, lubricant grease is entered main oil pipe (11) from oil storage tank (6) and eventually arrive at painting oiled-plate method top；Pressure gauge (7) is fixed on electricity
On cover plate on the left of machine (8), for showing oil circuit operating pressure；Pressure switch (10) is connected to the oil before grease pump (9)
The right side of road integrated package, for monitoring oil circuit operating pressure, when oil circuit pressure is more than pre-set value, motor (8) is stopped,
And show troubleshooting scheme on controller (5) interface；When oil circuit pressure is less than pre-set value, motor (8) recovers normal
Work.
5. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：Main oil pipe (11) uses clad steel
Band armouring high-pressure oil pipe, top is connected on main frame oil-way integrated block, and middle by rail lower section, end connects laddering distribution
Device (14), is connected with insulating bar (12), filter (13) on main oil pipe (11), it is mainly for delivery of lubricating grease.
6. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：Insulating bar (12) is arranged on main oil
On pipe (11), it is mainly used for preventing short circuit between two rail (17).
7. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：Filter (13) is arranged on main oil
Position on pipe (11) behind insulating bar (12), filter (13) is mainly used for impurity in filtering oil circuit, it is to avoid laddering point
Orchestration (14) and painting oiled-plate method are blocked.
8. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：Stepwise type distributor (14) are entered
Hydraulic fluid port is connected to main oil pipe (11) end, and 8 oil-outs for being distributed both sides are connected with 8 oil distributing pipes (15), stepwise type distributor
(14) for forcing to be divided into 8 equal portions by the lubricating grease in main oil pipe (11) and being respectively delivered to 2 painting oiled-plate methods.
9. solar energy intelligent steel rail lubricating arrangement according to claim 1, it is characterized in that：It is provided with 2 painting oiled-plate methods integrated
(16), each painting oiled-plate method integrated (16) is respectively adopted 2 supports and is fixed on rail (17) inner side side by side, applies under oiled-plate method integrated (16)
Side is fixed on gib, and 4 gibs are locked in the both sides of rail (17) foot with 2 sets of stay bolts, applies oiled-plate method integrated (16) top tight
Patch rail (17) rail head medial surface, painting integrated (16) high and low position of oiled-plate method is adjustable, applies oiled-plate method using insulation, fire-retardant, impact resistance
Strong flexible material, its top is provided with 16 " V " type oil-outs, applies oiled-plate method integrated (16) and is mainly lubricating grease is divided into 16
Equal portions are simultaneously attached to painting oiled-plate method oil-out top and are close to the position of rail (17) rail head medial surface side by side in the form of oil droplet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621149233.9U CN206187047U (en) | 2016-10-22 | 2016-10-22 | Solar energy intelligence rail lubricating arrangement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621149233.9U CN206187047U (en) | 2016-10-22 | 2016-10-22 | Solar energy intelligence rail lubricating arrangement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206187047U true CN206187047U (en) | 2017-05-24 |
Family
ID=58731886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621149233.9U Active CN206187047U (en) | 2016-10-22 | 2016-10-22 | Solar energy intelligence rail lubricating arrangement |
Country Status (1)
| Country | Link |
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| CN (1) | CN206187047U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110056757A (en) * | 2019-02-26 | 2019-07-26 | 山东师范大学 | A kind of track for a train intelligence diesel system and method |
| CN111511627A (en) * | 2018-05-14 | 2020-08-07 | 惠特莫尔制造公司 | Apparatus and method for distributing lubricant to a rail and determining the amount of lubricant distributed and remaining |
| CN113212490A (en) * | 2021-05-08 | 2021-08-06 | 淮南矿业(集团)有限责任公司 | Oil supply system of railway curve line wheel rail lubricating device |
-
2016
- 2016-10-22 CN CN201621149233.9U patent/CN206187047U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111511627A (en) * | 2018-05-14 | 2020-08-07 | 惠特莫尔制造公司 | Apparatus and method for distributing lubricant to a rail and determining the amount of lubricant distributed and remaining |
| CN110056757A (en) * | 2019-02-26 | 2019-07-26 | 山东师范大学 | A kind of track for a train intelligence diesel system and method |
| CN113212490A (en) * | 2021-05-08 | 2021-08-06 | 淮南矿业(集团)有限责任公司 | Oil supply system of railway curve line wheel rail lubricating device |
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