CN206180923U - Multi -functional direct current has brush brushless motor controller - Google Patents

Multi -functional direct current has brush brushless motor controller Download PDF

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Publication number
CN206180923U
CN206180923U CN201620972931.2U CN201620972931U CN206180923U CN 206180923 U CN206180923 U CN 206180923U CN 201620972931 U CN201620972931 U CN 201620972931U CN 206180923 U CN206180923 U CN 206180923U
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CN
China
Prior art keywords
controller
brushless motor
brush
multifunctional
input port
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201620972931.2U
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Chinese (zh)
Inventor
陶玉红
陆仁银
许中荣
林雅平
冯伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Baohe Diao Track Transportation Equipment Co Ltd
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Nanjing Baohe Diao Track Transportation Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Nanjing Baohe Diao Track Transportation Equipment Co Ltd filed Critical Nanjing Baohe Diao Track Transportation Equipment Co Ltd
Priority to CN201620972931.2U priority Critical patent/CN206180923U/en
Application granted granted Critical
Publication of CN206180923U publication Critical patent/CN206180923U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a controller technology field especially is a multi -functional direct current has brush brushless motor controller, which comprises a controller, be equipped with senior control timer and AD converter in the controller, the controller bottom is equipped with position sensor input port and switching value input port, the last position sensor that is equipped with of position sensor input port, the position of aliging with the AD converter on the outer wall of controller right side is equipped with intelligent output port, the controller top is equipped with warning output port and communication ports, three -phase bridge rectifier circuit is connected with three -phase PWM generator electricity, the motor is connected with three -phase bridge rectifier circuit electricity, three -phase bridge rectifier circuit passes through current sampling resistor and is connected with the power negative electricity. The utility model discloses a simple structure does not need microprocessor and control software, and is with low costs, and the reliability is high.

Description

A kind of multifunctional DC has brush brushless motor controller
Technical field
This utility model is related to controller technology field, and specially a kind of multifunctional DC has brush brushless motor controller.
Background technology
DC brushless motor and brush direct current motor all have efficiency high, power density is big, starting torque is little, noise is low, Life-span length, reliability be high and the characteristics of good EMC performances, meets the energy-saving and environmental protection of Hyundai Motor, lightweight, miniaturization, comfortable The requirement of property, high reliability and Low emissivity, but existing controller has the disadvantage that mostly:(1) can not judge there is brush Mode of operation or brushless mode of operation;(2) rotating of motor and the rotating speed of stopping and motor can not be efficiently controlled; (3) when controller is out of order or when motor is out of order, without warning function;(4) on-site parameters tune is not provided with controller Whole function, by setting button current value and speed are adjusted;(5) controller system design is complicated, and cost is of a relatively high.
Utility model content
The technical problem that this utility model is solved is the defect for overcoming prior art, there is provided a kind of multifunctional DC has brush Brushless motor controller.The multifunctional DC brushed DC brushless motor controller tool efficiency high, power density are big, startup is turned round The features such as square is little, noise is low, life-span length, reliability high and EMC performances are good.
For achieving the above object, this utility model provides following technical scheme:
A kind of multifunctional DC has brush brushless motor controller, including controller, and controller is provided with grounding ports, institute State and be provided with controller senior control timer and A/D converter, and senior control timer is located at A/D converter top, institute State controller bottom and be provided with position sensor input port and On-off signal port, position sensor input port is provided with position Sensor is put, controller left side outer wall is sequentially provided with from top to bottom intelligent logical input port, grounding ports and analog quantity Input port, the position alignd with A/D converter in the controller outer right wall is provided with intelligent output port, the controller Top is provided with warning output port and COM1, and the three-phase bridge rectification circuit is electrically connected with two-levels three-phase PWM generator, the A/ By intelligent output port and DC brushless motor/DC brush electricity after the signal processing that D transducers transmit position sensor Mechatronics, the DC brushless motor/brush direct current motor is electrically connected with three-phase bridge rectification circuit, the three-phase bridge rectified current Road is electrically connected by current sampling resistor with power cathode.
Preferably, from the CortexTM-M3CPU for being ARM 32 for core, dominant frequency is up to 72MHz to the controller, The STM32F103 single-chip microcomputers of up to 90DMips, 1.25DMips/MHz.
Preferably, the senior control timer can be taken as a two-levels three-phase PWM generator for being assigned to 6 passages.
Preferably, the number of the intelligent logical input port is 4, and by defeated to 4 intelligent logical input ports Enter high level (direct current 24V+), single-chip microcomputer can judge there is dataller's operation mode or brushless Working mould according to the logic of input Formula.
Preferably, during On-off signal port input high level (24V+), DC brushless motor/straight can respectively be controlled Stream brush motor rotating and stopping.
Preferably, the analog input port is input into the DC voltage of 0-10V, controllable when mode of operation selects often to turn DC brushless motor processed/brush direct current motor rotating speed.
Preferably, the warning output port it is normal when be normally off, when controller is out of order or brush DC electricity When machine/brush direct current motor is out of order, it is changed into closed mode, while an information signal is provided for warning circuit, and it is defeated to report to the police Exit port be it is passive, can the electric current with 5A.
Preferably, the COM1 is USB mode, can download or write application program, failure code, also can with it is upper Machine is communicated.
Preferably, on-site parameters adjustment function is additionally provided with the controller, by set button adjustment setting direct current without The current value and speed of brush motor/brush direct current motor.
Preferably, the motor is while the A phases, B phases and C with three-phase bridge rectification circuit is electrically connected.
Compared with prior art, the beneficial effects of the utility model are:A kind of multifunctional DC has brush brushless electric machine to control Device, in use, controller judges there is brush pattern during work also by 4 intelligent logical input port input high levels It is brushless pattern;During by On-off signal port input high level (24V+), DC brushless motor/direct current can be respectively controlled Brush motor rotating and stopping;By the DC voltage that 0-10V is input into analog input port, mode of operation selects often to turn When, can control DC brushless motor/brush direct current motor rotating speed;It is normally off when warning output port is normal, works as controller When being out of order or when DC brushless motor/brush direct current motor is out of order, it is changed into closed mode, while providing one for warning circuit Individual information signal;On-site parameters adjustment function is additionally provided with controller, by setting button adjustment setting DC brushless motor/straight The current value and speed of stream brush motor;Additionally, position sensor passes through A/D converter by signal transmission to controller, control Device has dead zone function and power so as to drive three-phase bridge rectification circuit (when having brush, biphase work) using the full PWM way of outputs Offloading functions, it is ensured that the safety of power device, using total current tracing mode DC brushless motor/brush direct current motor is guaranteed Safety.After controller selectes mode of operation, 6 road PWM generators are exported to the drive circuit of power output, then brush DC The corresponding windings of motor/brush direct current motor just obtain corresponding electric current, voltage, and DC brushless motor/brush direct current motor is opened Begin to rotate (main story or reversion), DC brushless motor/brush direct current motor drives corresponding device to complete to control work.The practicality New structure is simple, it is not necessary to microprocessor and its control software, low cost, and reliability is high.
Description of the drawings
Fig. 1 is this utility model structural representation;
Fig. 2 is three-phase circuit structural representation when this utility model DC brushless motor works;
Fig. 3 is two-phase circuit structural representation when this utility model brush direct current motor works.
In figure:1 controller, 2 senior control timers, 3A/D transducers, 4 intelligent logical input ports, 5 position sensors Input port, 51 position sensors, 6 On-off signal ports, 7 analog input ports, 8 intelligent output ports, 9 warning outputs Port, 10 COM1s, 11 three-phase bridge rectification circuits, 12 current sampling resistors, 13 motors.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of this utility model, rather than whole Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment for being obtained, belongs to the scope of this utility model protection.
Fig. 1-3 are referred to, this utility model provides a kind of technical scheme:
A kind of multifunctional DC has brush brushless motor controller, including controller 1, and controller 1 is provided with grounding ports, Controller 1 is up to 72MHz, up to 90DMips from the CortexTM-M3CPU for for core being ARM 32, dominant frequency, Senior control timer 2 and A/D converter 3 are provided with the STM32F103 single-chip microcomputers of 1.25DMips/MHz, controller 1, and it is high Level control timer 2 is located at the top of A/D converter 3, and senior control timer 2 can be taken as one to be assigned to the three of 6 passages Phase PWM generator.
The bottom of controller 1 is provided with position sensor input port 5 and On-off signal port 6, position sensor input Mouthful be provided with position sensor 51, during 6 input high level 24V+ of On-off signal port, can distinguish the rotating of controlled motor 13 and Stop, the left side outer wall of controller 1 is sequentially provided with from top to bottom intelligent logical input port 4, grounding ports and analog input end Mouth 7, and the number of intelligent logical input port 4 is 4, by 4 input high level direct currents of intelligent logical input port 4 24V+, analog input port 7 is input into the DC voltage of 0-10V, when mode of operation selects often to turn, can control the rotating speed of motor 13, Single-chip microcomputer can judge there is dataller's operation mode or brushless mode of operation according to the logic of input.
The position alignd with A/D converter 3 in the outer right wall of controller 1 is provided with intelligent output port 8, the top of controller 1 Warning output port 9 and COM1 10 are provided with, COM1 10 is USB mode, can download or write application program, failure generation Code, also can be communicated with host computer, be normally off when warning output port 9 is normal, when controller 1 is out of order or motor 13 when being out of order, and is changed into closed mode, while an information signal is provided for warning circuit, and warning output port 9 is passive , can the electric current with 5A.
Three-phase bridge rectification circuit 11 is electrically connected with two-levels three-phase PWM generator, and A/D converter 3 transmits position sensor 51 Electrically connected with motor 13 by intelligent output port 8 after signal processing, if mode of operation is brushless, machine 13 is simultaneously whole with three-phase bridge The A phases of current circuit 11, B phases and C are electrically connected, if mode of operation is to there is brush, three-phase bridge rectification circuit 11 is electric by current sampling Resistance 12 is electrically connected with power cathode, additionally, being additionally provided with on-site parameters adjustment function on controller 1, is set by setting button adjustment Determine the current value and speed of motor 13.
Utility model works flow process:In use, controller 1 is input into height by 4 intelligent logical input ports 4 Level is judging to have brush pattern or brushless pattern during work;During by input high level (24V+) of On-off signal port 6, The rotating of controlled motor 13 and stopping can be distinguished;By the DC voltage that 0-10V is input into analog input port 7, Working mould When formula selects often to turn, the rotating speed of motor 13 is can control.
It is normally off when warning output port 9 is normal, when controller 1 is out of order or when motor 13 is out of order, is changed into Closed mode, while providing an information signal for warning circuit;On-site parameters adjustment function is additionally provided with controller 1, is passed through The current value and speed of setting button adjustment setting motor 13.
Additionally, position sensor 51 by A/D converter 3 by signal transmission to controller 1, controller 1 is so as to driving three Phase bridge rectification circuit 11 (when having brush, biphase work), has dead zone function and power offloading functions using the full PWM way of outputs, Guarantee the safety of power device, the safety of motor 13 is guaranteed using total current tracing mode.When controller 1 selectes mode of operation Afterwards, 6 road PWM generators are exported to the drive circuit of power output, then the corresponding windings of motor 13 just obtain corresponding electric current, Voltage, motor 13 starts to rotate (main story or reversion), and motor 13 drives corresponding device to complete to control work.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art, It is appreciated that these embodiments can be carried out various changes in the case of without departing from principle of the present utility model and spirit, repaiies Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.

Claims (10)

1. a kind of multifunctional DC has brush brushless motor controller, including controller (1), and controller (1) is provided with earth terminal Mouthful, it is characterised in that:Senior control timer (2) and A/D converter (3) are provided with the controller (1), and senior control is fixed When device (2) positioned at A/D converter (3) top, controller (1) bottom be provided with position sensor input port (5) and switch Amount input port (6), the position sensor input port (5) is provided with position sensor (51), controller (1) left side Outer wall is sequentially provided with from top to bottom intelligent logical input port (4), grounding ports and analog input port (7), the control The position alignd with A/D converter (3) in device (1) outer right wall arranges intelligent output port (8), controller (1) top Warning output port (9) and COM1 (10) are provided with, three-phase bridge rectification circuit (11) is electrically connected with two-levels three-phase PWM generator, institute State after the signal processing that A/D converter (3) transmits position sensor (51) by intelligent output port (8) and motor (13) electricity Connection, the motor (13) electrically connects with three-phase bridge rectification circuit (11), and the three-phase bridge rectification circuit (11) is taken by electric current Sample resistance (12) is electrically connected with power cathode.
2. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The control Device (1) is up to 72MHz, up to 90DMips, 1.25DMips/ from the CortexTM-M3CPU for for core being ARM32 positions, dominant frequency The STM32F103 single-chip microcomputers of MHz.
3. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:It is described senior Control timer (2) can be taken as a two-levels three-phase PWM generator for being assigned to 6 passages.
4. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The intelligence The number of logic input terminal mouth (4) is 4, and by the high electricity of the direct current for being input into 24V+ to 4 intelligent logical input ports (4) Flat, single-chip microcomputer can judge there is dataller's operation mode or brushless mode of operation according to the logic of input.
5. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The switch When amount input port (6) is input into the direct current high level of 24V+, controlled motor (13) rotating and stopping can be distinguished.
6. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The simulation Amount input port (7) is input into the DC voltage of 0-10V, when mode of operation selects often to turn, can control motor (13) rotating speed.
7. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The warning It is normally off when output port (9) is normal, when controller (1) is out of order or when motor (13) is out of order, is changed into closing shape State, while provide an information signal for warning circuit, and warning output port (9) be it is passive, can the electric current with 5A.
8. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The communication Port (10) is USB mode, can download or write application program, and failure code also can be communicated with host computer.
9. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The control On-site parameters adjustment function is additionally provided with device (1), by the current value and speed that set button adjustment setting motor (13).
10. a kind of multifunctional DC according to claim 1 has brush brushless motor controller, it is characterised in that:The electricity Machine (13) is while the A phases, B phases and C with three-phase bridge rectification circuit (11) is electrically connected.
CN201620972931.2U 2016-08-28 2016-08-28 Multi -functional direct current has brush brushless motor controller Withdrawn - After Issue CN206180923U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620972931.2U CN206180923U (en) 2016-08-28 2016-08-28 Multi -functional direct current has brush brushless motor controller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620972931.2U CN206180923U (en) 2016-08-28 2016-08-28 Multi -functional direct current has brush brushless motor controller

Publications (1)

Publication Number Publication Date
CN206180923U true CN206180923U (en) 2017-05-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620972931.2U Withdrawn - After Issue CN206180923U (en) 2016-08-28 2016-08-28 Multi -functional direct current has brush brushless motor controller

Country Status (1)

Country Link
CN (1) CN206180923U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106160626A (en) * 2016-08-28 2016-11-23 南京宝和迪奥轨道交通装备有限公司 A kind of multifunctional DC has brush brushless motor controller

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106160626A (en) * 2016-08-28 2016-11-23 南京宝和迪奥轨道交通装备有限公司 A kind of multifunctional DC has brush brushless motor controller
CN106160626B (en) * 2016-08-28 2018-10-02 南京宝和迪奥轨道交通装备有限公司 A kind of multifunctional DC has brush brushless motor controller

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Granted publication date: 20170517

Effective date of abandoning: 20181002

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