CN206179289U - Flexible manufacturing system experimental facilities based on industrial robot - Google Patents
Flexible manufacturing system experimental facilities based on industrial robot Download PDFInfo
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- CN206179289U CN206179289U CN201621015381.1U CN201621015381U CN206179289U CN 206179289 U CN206179289 U CN 206179289U CN 201621015381 U CN201621015381 U CN 201621015381U CN 206179289 U CN206179289 U CN 206179289U
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Abstract
The utility model relates to a flexible manufacturing system experimental facilities based on industrial robot is stored in a warehouse by overhead control station, welding station, digital control processing station, visual detection station and assembly and stands five big modules and constitute, it is associative that the CClink network is passed through at overhead control station and other each stations, and this overhead control station includes a PLC primary console and the conveying equipment by the control of PLC primary console, and this conveying equipment has a delivery track, installs the charging -discharging of the machine tool robot on the delivery track. The charging -discharging of the machine tool robot receives step motor control horizontal migration on the delivery track, accomplishes and carries the interior work in welding station with the work piece from material station. Its is integrated to have overhead control station, welding station, digital control processing station, visual detection station and assembly storage five big modules of standing, can for industrial robot application technique, electromechanical maintenance with management specialty, mechatronic is professional, electric automatization is professional, machine -building and automation specialty etc. Provide relevant and put into practice the link training.
Description
Technical field
This utility model belongs to teaching experimental equipment technical field, is related to a kind of flexible manufacturing system based on industrial robot
System experimental facilitiess.
Background technology
First, China's Industrial Robot Technology application in the industrial production at present
Industrial robot is " jewel on manufacturing industry Phaleria macrocarpa top ", and its research and development, manufacture, application are to weigh a national science and technology
Innovation and the important symbol of high-end manufacturing industry level.At present China is in the transition stage, want from " world's factory " smoothly to
" manufacturing industry " center " excessively, and becomes in " global manufacturing base ", must just catch the process of the third time industrial revolution, make work
Industry robot becomes the important chip of China's manufacturing industry advantage.Chinese industrial robot demand in 2014 up to 32000, China
Become global first big demand state, during industrial robot use, design, manufacture, install, debugging, operation, the work such as safeguard
Substantial amounts of professional and technical personnel is required for, with the growth of the increasingly extensive and installed capacity of robot application, to this kind of skill
The demand of art personnel also becomes more and more urgent, therefore, adapt to this growth requirement necessarily promote Industrial Robot Technology to
Front development.
2nd, flexible manufacturing system and industrial robot are mixed
Need to face in modern industry production is to compete very fierce market economy, and the commercial life of most products is just
In shortened.The kind of people's demand is just increasing, originally the lathe of traditional manufacture, particularly originally by traditional machine tool
The streamline of the technique for fixing route pattern of composition is difficult the demand for adapting to market economy.Market economy has promoted production
Progressively must develop to multi items, small lot flexible production from traditional single variety, production in enormous quantities, this poses by each
The flexible manufacturing system constituted by kind process equipment, industrial robot, material conveying device and automated warehouse storage system.
3rd, demand of the professional colleges to the flexible manufacturing system teaching equipment based on industrial robot
Professional colleges are carrying out flexible manufacturing system education activities according to personnel training and the requirement of occupational skills
When, most representational manufacturing automation system should be chosen, multi items, the management processing of small batch is capable of achieving, in automatization
On the basis of technology, information technology and manufacturing technology, by engineering design separate in conventional enterprise, manufacture and operation
The processes such as management, under the support of computer and its software, constitute one and cover whole enterprise complete and organic system, with
Realize global dynamic optimization, efficient overall benefit, high flexibility, and and then win the all-victorious intelligent Manufacturing Technology of competition and be applied to religion
Learn.
According in electrical category, automation class, advanced manufacture class industry, enterprise the characteristics of industrial automation application, to flexibility
The course of work of manufacturing technology is studied, and industrial field device is refined and is concentrated, and is entered for practice-training teaching activity
Row is special to be designed, and melts machine, light, electricity, gas, contains PLC, industrial robot, sensor, pneumatic, industrial control network, motor and drives
Many technical fields such as dynamic and control, computer, whole system should be by production management system, WINCC monitoring systems, main control PLC
One complete multilevel computer control system is constituted by network communications technology with the next PLC, by training, understands student
The basic composition of FMS and ultimate principle, allow student to grasp application and development and the integrated technology of electromechanical integration technology comprehensively, help
Student goes each ingredient of recognition system from system entirety angle, so as to grasp composition, function and the control of Mechatronic control system
Principle.Can promote student Machine Design, electric automatization, automatically control, Industrial Robot Technology, computer technology, biography
The study of the aspects such as sensor technology, Numeric Control Technology, and to Motor drive and control technology, the design of PLC control systems and answer
Actual training is obtained with technical ability with, computer network communication technology and field bus technique, advanced language programming etc., excited
Student learning interest, makes the design of the Mechatronic Systems of student, assembling, debugging capability obtain comprehensive raising.
Teaching system by mechanical, pneumatic, electrical control, motor transmission, sensing detection, industrial robot, digital control system,
PLC and industrial network control technology are organically integrated, and according to structural module, are easy to combination, can be completed all kinds of lists
Line skill training and comprehensive project training.The needs of practice-training teaching, engineering training can preferably be met.
Utility model content：This utility model provides a kind of flexible manufacturing system experimental facilitiess based on industrial robot,
It is integrated with master control station, welding station, digital control processing station, visual inspection station and assembling storage station 5 modules, can be industrial machine
Device people's application technology, electromechanical maintenance and management profrssion, On Electro-mechanics Integration Major, electrical automation level, machine-building with from
Dynamicization specialty etc. provides the training of related practice.
This utility model solves the technical scheme adopted by its technical problem：A kind of flexibility system based on industrial robot
System experimentation equipment is made, by master control station, welding station, digital control processing station, visual inspection station and assembling storage station 5 modules structure
Into；Each station of master control station and other is connected by CClink networks, the master control station include a PLC key station and one by
The conveying equipment of PLC key stations control, the conveying equipment have a delivery track, lathe loading and unloading are provided with delivery track
Robot.Lathe loading and unloading robot is moved horizontally on delivery track by step motor control, is completed workpiece from material station
The work being transported in welding station.The welding station includes electrical control cabinet, welding bench and welding robot, wherein material station with
Welding bench is connected, and is operated by electrical control cabinet control；Lathe loading and unloading robot by master control stand control, by what is welded
The CNC milling machine of workpiece handling to digital control processing station carries out Drilling operation, and the CNC milling machine is connected with CNC milling machine switch board, and
It is controlled by CNC milling machine switch board.The CNC milling machine is connected with visual inspection station again, and visual inspection station includes conveyer belt, by
Lathe loading and unloading robot is transported to the workpiece on conveyer belt, shoots imaging simultaneously by being fixed on the industrial camera by conveyer belt
Unqualified workpiece is rejected by gantry robot arm, the other end and the assembling storage station of the conveyer belt are connected.
The stepping motor is controlled so as to drive transfer robot to move by PLC, so wanting input pulse to allow electricity
Machine operates, and the rotating speed of stepping motor depends on the frequency of input pulse, and direction of rotation depends on controling winding wheel flow-thru electrode
Sequentially, so the translational speed of lathe loading and unloading robot, the position for stopping are solely dependent upon the frequency and umber of pulse of pulse signal,
But because the frequency and umber of pulse that control the pulse signal needed for lathe charging ＆ discharging machine device people are bigger than normal, controlled beyond PLSY instructions
Scope, therefore need to be instructed using DPLSY.
The material station includes the material frame for feeding intake, and material frame one end is provided with ejector beam, and the ejector beam is by electricity
Gas switch board is controlled, and can carry out liftout to material frame, by the material rotating disk on workpiece top to material frame lower end, in material rotating disk
Side is provided with one and is provided with conveyer belt for the raw material detection sensor that control material rotating disk is rotated by material rotating disk, passes
End of tape is sent to be provided with strap end photoelectric sensor, the strap end photoelectric sensor is connected with conveying robot again, makes to remove
, by workpiece handling to welding rotating disk, the welding rotating disk is adjacent with lathe loading and unloading robot, by lathe loading and unloading for fortune mechanical hand
Robot completes to carry work.
The digital control processing station is by CNC milling machine, PLC electrical control cabinets, Hydraulic Station, oild chuck and safty shield structure
Into hole milling processing being carried out in the CNC milling machine of the workpiece handling being welded to the station by lathe loading and unloading robot, to reach
Requirement needed for production, wherein CNC milling machine are made up of frame, main shaft and X, Y, Z axis, and CNC milling machine switch board is by CNC milling machine
System, servosystem, I/O modules, power supply and control panel composition, Hydraulic Station is by fuel tank, threephase asynchronous, simply connected blade
Pump, solenoid directional control valve, oil gauge, oild chuck and oil pipe composition, PLC electrical control cabinets are then by FX-3U Mitsubishi PLCs, communication mould
Block, power module, earth leakage circuit-breaker, power supply stop button, power initialization button, start button, stop button, SR
And scram button electric elements composition.
The visual inspection station includes electrical control cabinet, vision detection system, gantry mechanical hand, conveyer belt and material blocking rod,
The communicated band transmission of the workpiece for coming is carried by digital control processing station, is shot by industrial camera and is imaged, surveyed using workpiece size
Amount system contrast width, radius machining accuracy.
The assembling storage station is based on storied 3-D shelf, based on complete haulage equipment, with computer control
Technology processed is the high efficiency logistics of Main Means composition, Large Copacity storage system, and the assembling storage station is by electrical control cabinet, accessory
The most of composition of pay-off, conveyer belt, transfer robot four, accessory pay-off feed rotary table by step motor drive, by
Visual inspection station detects the communicated band transmission of qualified workpiece in place, and pay-off releases workpiece, is realized using transfer robot
Assembling, places workpiece warehouse-in using transfer robot after the completion of assembling and realizes storage.
The beneficial effects of the utility model are：It is integrated with master control station, welding station, digital control processing station, visual inspection station
With assembling storage station 5 modules, can be special with management profrssion, electromechanical integration for industrial robot application technology, electromechanical maintenance
Industry, electrical automation level, mechanicnl manufacture and automation specialty etc. provide the training of related practice.
Description of the drawings
Fig. 1 is this utility model structural representation.
Fig. 2 is this utility model flow chart.
In figure：1- master controls station, 2- welding stations, 3- digital control processings station, 4- visual inspection stations, 5- delivery tracks, 6- are carried
Robot, 7- electrical control cabinets, 8- materials station, 9- welding robots, 10- CNC milling machine, 11- assembling storages station.
Specific embodiment
With reference to the accompanying drawings and examples this utility model is further illustrated.
Referring to Fig. 1 and Fig. 2, a kind of flexible manufacturing system experimental facilitiess based on industrial robot, by master control station 1, weldering
Go to the station to meet somebody 2, digital control processing station 3, visual inspection station 4 and assembling storage station 11 5 modules constitute.Master control station 1 and other each stations
It is connected by CClink networks, the master control station 1 includes that a PLC key station and a conveying controlled by PLC key stations set
Standby, the conveying equipment has a delivery track 5, and lathe loading and unloading robot is provided with delivery track 5.Lathe charging ＆ discharging machine
Device people is moved horizontally on delivery track 5 by step motor control, completes workpiece is transported in welding station 2 from material station 8
Work.The welding station 2 includes electrical control cabinet 7, welding bench and welding robot 9, and wherein material station 8 is connected with welding bench,
And be operated by the control of electrical control cabinet 7, lathe loading and unloading robot is controlled by master control station 1, by the workpiece handling for welding
CNC milling machine 10 to digital control processing station 3 carries out Drilling operation, and the CNC milling machine 10 is connected with 10 switch board of CNC milling machine, and by
10 switch board of CNC milling machine is controlled.The CNC milling machine 10 is connected with visual inspection station 4 again, and visual inspection station 4 includes transmission
Band, is transported to the workpiece on conveyer belt by lathe loading and unloading robot, is shot by being fixed on the industrial camera by conveyer belt
Unqualified workpiece is simultaneously rejected by imaging by gantry robot arm, and the other end and the assembling storage station 11 of the conveyer belt are connected.
The stepping motor is controlled so as to drive transfer robot 6 to move by PLC, so wanting input pulse to allow electricity
Machine operates, and the rotating speed of stepping motor depends on the frequency of input pulse, and direction of rotation depends on controling winding wheel flow-thru electrode
Sequentially, so the translational speed of lathe loading and unloading robot, the position for stopping are solely dependent upon the frequency and umber of pulse of pulse signal,
But because the frequency and umber of pulse that control the pulse signal needed for lathe charging ＆ discharging machine device people are bigger than normal, controlled beyond PLSY instructions
Scope, therefore need to be instructed using DPLSY.
The material station 8 includes the material frame for feeding intake, and material frame one end is provided with ejector beam, and the ejector beam is by electricity
Gas switch board 7 is controlled, and can carry out liftout to material frame, by the material rotating disk on workpiece top to material frame lower end, is turned in material
One is provided with by disk and is provided with conveyer belt for the raw material detection sensor that control material rotating disk is rotated by material rotating disk,
Transmission end of tape is provided with strap end photoelectric sensor, and the strap end photoelectric sensor is connected with conveying robot again, is made
, by workpiece handling to welding rotating disk, the welding rotating disk is adjacent with lathe loading and unloading robot, upper and lower by lathe for conveying robot
Material robot completes to carry work.
The digital control processing station 3 is by CNC milling machine 10, PLC electrical control cabinets 7, Hydraulic Station, oild chuck and security protection
Cover is constituted, by carrying out hole milling processing in CNC milling machine 10 of the lathe loading and unloading robot by the workpiece handling being welded to the station,
To reach the requirement needed for production, wherein CNC milling machine 10 is made up of frame, main shaft and X, Y, Z axis, 10 switch board of CNC milling machine
It is made up of 10 system of CNC milling machine, servosystem, I/O modules, power supply and control panel, Hydraulic Station is by fuel tank, phase asynchronous electricity
Motivation, simply connected vane pump, solenoid directional control valve, oil gauge, oild chuck and oil pipe composition, PLC electrical control cabinets 7 are then by FX-3U
Mitsubishi PLC, communication module, power module, earth leakage circuit-breaker, power supply stop button, power initialization button, start button, stop
Only button, SR and scram button electric elements are constituted.
The visual inspection station 4 includes electrical control cabinet 7, vision detection system, gantry mechanical hand, conveyer belt and backgauge
Bar, is carried the communicated band transmission of the workpiece for coming, is shot by industrial camera and be imaged, using workpiece chi by digital control processing station 3
Very little measuring system contrast width, radius machining accuracy.
The assembling storage station 11 is based on storied 3-D shelf, based on complete haulage equipment, with computer
Control technology is the high efficiency logistics of Main Means composition, Large Copacity storage system, and the assembling storage station 11 is by electrical control cabinet
7th, accessory pay-off, conveyer belt, 6 four most of composition of transfer robot, accessory pay-off feed rotary table is by motor
Drive, the communicated band transmission of qualified workpiece is detected in place by visual inspection station 4, pay-off releases workpiece, using carrying implement
Device people 6 realizes assembling, places workpiece warehouse-in using transfer robot 6 and realize storage after the completion of assembling.
This utility model is integrated with master control station 1, welding station 2, digital control processing station 3, visual inspection station 4 and assembling storage station
11 5 modules, can for industrial robot application technology, electromechanical maintenance and management profrssion, On Electro-mechanics Integration Major, electrically from
Dynamicization is professional, mechanicnl manufacture and automation is professional etc. provides the training of related practice.
Claims (6)
1. a kind of flexible manufacturing system experimental facilitiess based on industrial robot, is characterized in that：By master control station, welding station, number
Control processing station, visual inspection station and assembling storage station 5 modules are constituted；Master control station passes through CClink nets with other each stations
Network is connected, and the master control station includes a PLC key station and a conveying equipment controlled by PLC key stations, the conveying equipment
There is a delivery track, lathe loading and unloading robot is installed on delivery track；Lathe loading and unloading robot receives motor
Control is moved horizontally on delivery track, completes work workpiece being transported to from material station in welding station；Welding station includes electricity
Gas switch board, welding bench and welding robot, wherein material station are connected with welding bench, and carry out work by electrical control cabinet control
Make；The CNC milling machine of the workpiece handling for welding to digital control processing station is carried out by lathe loading and unloading robot by master control stand control
Drilling operation, the CNC milling machine are connected with CNC milling machine switch board, and are controlled by CNC milling machine switch board；The CNC milling machine
It is connected with visual inspection station again, visual inspection station includes conveyer belt, is transported to the work on conveyer belt by lathe loading and unloading robot
Part, shoots imaging and rejects unqualified workpiece by gantry robot arm, the biography by being fixed on the industrial camera by conveyer belt
The other end and assembling storage station for sending band is connected.
2. flexible manufacturing system experimental facilitiess as claimed in claim 1 based on industrial robot, is characterized in that：The stepping electricity
Motivation is controlled so as to drive transfer robot to move by PLC, so input pulse is wanted by motor rotation, stepping motor
Rotating speed depends on the frequency of input pulse, and direction of rotation depends on the order of controling winding wheel flow-thru electrode, so lathe loading and unloading
The translational speed of robot, the position for stopping are solely dependent upon the frequency and umber of pulse of pulse signal, but because controlling lathe loading and unloading
The frequency and umber of pulse of the pulse signal needed for robot is bigger than normal, instructs controlled scope beyond PLSY, therefore needs to use
DPLSY is instructed.
3. flexible manufacturing system experimental facilitiess as claimed in claim 1 based on industrial robot, is characterized in that：The material station
Including the material frame for feeding intake, material frame one end is provided with ejector beam, the ejector beam is controlled by electrical control cabinet, can be right
Material frame carries out liftout, and one on the material rotating disk on workpiece top to material frame lower end, will be provided with by material rotating disk for controlling
The raw material detection sensor that material rotating disk processed is rotated, is provided with conveyer belt by material rotating disk, and transmission end of tape is provided with belt
End photoelectric sensor, the strap end photoelectric sensor are connected with conveying robot again, make conveying robot by workpiece handling
To on welding rotating disk, the welding rotating disk is adjacent with lathe loading and unloading robot, completes to carry work by lathe loading and unloading robot.
4. flexible manufacturing system experimental facilitiess as claimed in claim 1 based on industrial robot, is characterized in that：The numerical control adds
Station is made up of CNC milling machine, PLC electrical control cabinets, Hydraulic Station, oild chuck and safty shield, by lathe loading and unloading machine
People will carry out hole milling processing in the CNC milling machine of the workpiece handling being welded to the station, to reach the requirement needed for production, wherein
CNC milling machine is made up of frame, main shaft and X, Y, Z axis, and CNC milling machine switch board is by CNC milling machine system, servosystem, I/O moulds
Block, power supply and control panel composition, Hydraulic Station is by fuel tank, threephase asynchronous, simply connected vane pump, solenoid directional control valve, oil pressure
Table, oild chuck and oil pipe composition, PLC electrical control cabinets are then protected by FX-3U Mitsubishi PLCs, communication module, power module, electric leakage
Shield switch, power supply stop button, power initialization button, start button, stop button, SR and scram button electric elements
Composition.
5. flexible manufacturing system experimental facilitiess as claimed in claim 1 based on industrial robot, is characterized in that：The vision inspection
Survey station includes electrical control cabinet, vision detection system, gantry mechanical hand, conveyer belt and material blocking rod, is carried by digital control processing station
The communicated band transmission of workpiece for coming, is shot by industrial camera and is imaged, using workpiece size measuring system contrast width, radius
Machining accuracy.
6. flexible manufacturing system experimental facilitiess as claimed in claim 1 based on industrial robot, is characterized in that：The assembling storehouse
Storage station is based on storied 3-D shelf, based on complete haulage equipment, with Computer Control Technology as Main Means group
Into high efficiency logistics, Large Copacity storage system, assembling storage station by electrical control cabinet, accessory pay-off, conveyer belt, remove
Four most of composition of fortune robot, accessory pay-off feed rotary table detect qualified by visual inspection station by step motor drive
Workpiece it is communicated band transmission in place, pay-off release workpiece, using transfer robot realize assemble, after the completion of assembling use
Transfer robot is placed workpiece warehouse-in and realizes storage.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621015381.1U CN206179289U (en) | 2016-08-31 | 2016-08-31 | Flexible manufacturing system experimental facilities based on industrial robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621015381.1U CN206179289U (en) | 2016-08-31 | 2016-08-31 | Flexible manufacturing system experimental facilities based on industrial robot |
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| CN206179289U true CN206179289U (en) | 2017-05-17 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106205266A (en) * | 2016-08-31 | 2016-12-07 | 魏志丽 | A kind of flexible manufacturing system experimental facilities based on industrial robot |
| CN107272614A (en) * | 2017-06-09 | 2017-10-20 | 南京工程学院 | A kind of control system for processing type intelligence manufacture integrating device of imparting knowledge to students |
| CN108109457A (en) * | 2017-12-15 | 2018-06-01 | 昆明理工大学 | A kind of FMS logistic production lines experience system and its method based on PLC |
| CN108363373A (en) * | 2018-03-05 | 2018-08-03 | 菲尼克斯(南京)智能制造技术工程有限公司 | Flexible manufacturing system and its corresponding demo system |
| CN109003533A (en) * | 2018-09-27 | 2018-12-14 | 肇庆三向教学仪器制造股份有限公司 | A kind of wiring board Intelligent assembly teaching training apparatus |
| CN110503883A (en) * | 2019-07-26 | 2019-11-26 | 南京南戈特智能技术有限公司 | A kind of teaching training device based on flexible mixed single automatic production line |
| CN110861224A (en) * | 2019-11-21 | 2020-03-06 | 徐州华焰特种陶瓷有限公司 | Numerical control lathe for ceramic roller machining and control system thereof |
| CN111007818A (en) * | 2019-12-13 | 2020-04-14 | 金星阀门有限公司 | Valve production system based on machine vision and intelligent robot |
-
2016
- 2016-08-31 CN CN201621015381.1U patent/CN206179289U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106205266A (en) * | 2016-08-31 | 2016-12-07 | 魏志丽 | A kind of flexible manufacturing system experimental facilities based on industrial robot |
| CN107272614A (en) * | 2017-06-09 | 2017-10-20 | 南京工程学院 | A kind of control system for processing type intelligence manufacture integrating device of imparting knowledge to students |
| CN108109457A (en) * | 2017-12-15 | 2018-06-01 | 昆明理工大学 | A kind of FMS logistic production lines experience system and its method based on PLC |
| CN108363373A (en) * | 2018-03-05 | 2018-08-03 | 菲尼克斯(南京)智能制造技术工程有限公司 | Flexible manufacturing system and its corresponding demo system |
| CN109003533A (en) * | 2018-09-27 | 2018-12-14 | 肇庆三向教学仪器制造股份有限公司 | A kind of wiring board Intelligent assembly teaching training apparatus |
| CN110503883A (en) * | 2019-07-26 | 2019-11-26 | 南京南戈特智能技术有限公司 | A kind of teaching training device based on flexible mixed single automatic production line |
| CN110503883B (en) * | 2019-07-26 | 2021-10-15 | 南京南戈特智能技术有限公司 | Teaching training equipment based on flexible mixed single automatic production line |
| CN110861224A (en) * | 2019-11-21 | 2020-03-06 | 徐州华焰特种陶瓷有限公司 | Numerical control lathe for ceramic roller machining and control system thereof |
| CN110861224B (en) * | 2019-11-21 | 2022-03-18 | 徐州华焰特种陶瓷有限公司 | Numerical control lathe for ceramic roller machining and control system thereof |
| CN111007818A (en) * | 2019-12-13 | 2020-04-14 | 金星阀门有限公司 | Valve production system based on machine vision and intelligent robot |
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