CN206170664U - Compound wallboard isolated plant is moulded to steel - Google Patents
Compound wallboard isolated plant is moulded to steel Download PDFInfo
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- CN206170664U CN206170664U CN201620966038.9U CN201620966038U CN206170664U CN 206170664 U CN206170664 U CN 206170664U CN 201620966038 U CN201620966038 U CN 201620966038U CN 206170664 U CN206170664 U CN 206170664U
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Abstract
The utility model discloses a compound wallboard isolated plant is moulded to steel, including in sequence in proper order be provided with dry blendor, altogether crowded formula extrude unit, hot melt adhesive and extrude unit, clothes hanger formula mould, five roll -type design units, cooling design unit, accurate thickness measuring and survey wide machine, automatic positioning and unreel unit, compound hot pressing unit, finalize the design unit, protection film film coating machine group, two roller driving unit, automatic fixed -length cut unit and automatic pile unit of constant temperature in succession, mix the machine together crowded formula extrude the unit and be connected, crowded formula is extruded the unit and is extruded the unit with the hot melt adhesive and be connected altogether, its PE high yield (being greater than 1000kgh) extrusion system that foams a little of professional equipment of compound wallboard is moulded to the steel that adopts this complex to produce in a complete set for make the heavy gauge 8 that foams a little 15mm polyethylene sandwich layer and high strength steel panel, its steel facing yield strength is greater than 55Mpa.
Description
Technical field
This utility model is related to a kind of steel plastic compount wallboard special purpose device.
Background technology
At present, existing box trailer or semitrailer vehicle body substantially adopt this composite plate, the advantage of this composite plate
It is：1, light unit weight（About 12KG/M2）；2, attractive in appearance, due to using pre-coating plus complex technique, plate face is very smooth,
The railway carriage air attractive in appearance produced with this plate；3, it is durable, all it is the high temperature baking vanish for adopting pre-coating because composite plate is two-sided,
Base material is again the superpower steel plate of hot zinc coating, so the weatherability of casing is longer than general boxboard more than one times, in addition in impact resistance side
Face is also much better than；4, railway carriage molding is fast, and because prefabricated sheet material specification can be completed completely by design requirement, assembling speed is big
Width is improved；5, noise reduction capability is strong, due to using fretting map PE in the middle of composite plate, with very strong sound absorption function so that car
The significantly generation of noise-reducing in case running；6, heat-insulation and heat-preservation is the micropore of closing in the middle of composite plate, with very strong insulation
Function.These advantages, box trailer or semitrailer car are had based on box trailer or semitrailer vehicle body steel plastic compount wallboard
Body steel plastic compount wallboard is also seldom adopted at home at present, and the equipment for producing the product for the product purpose is not also related to
And, the composite plate research of some steel plates and plastics is related in prior art literature, but it is little for the research of equipment aspect, do not have
The complete research for producing box trailer or semitrailer vehicle body steel plastic compount wallboard complete set of equipments, then how to design one
Plant the technical problem that steel plastic compount wallboard special purpose device becomes in the urgent need to address at present.
Utility model content
To solve the above problems, this utility model provides a kind of for manufacturing the big thickness 3-15mm polyethylene cores of fretting map
With high strength steel panel, steel plastic compount wallboard special purpose device of its steel facing yield strength more than 55Mpa.
This utility model provides a kind of steel plastic compount wallboard special purpose device, is provided with to be dried including arranged in sequence successively and mixes
Material machine, co-extrusion type extrusion unit, hot melt rubber extruding machine group, coat hanger die, five roll-types sizing unit, cooling and shaping unit, essence
Close thickness measuring and wide machine is surveyed, is automatically positioned and is unreeled unit, continuously compound hot press group, continuous constant temperature sizing unit, protecting film laminating adhesive
Unit, double roller drive train, automatic cut-to-length cut-out unit and automatic stacking unit, the drying blendor and co-extrusion type extruder
Group is connected, and the co-extrusion type extrusion unit is connected with hot melt rubber extruding machine group, and the co-extrusion type extrusion unit is double extrusions
Co-extrusion mode, single screw extrusion machine is provided with as Microcellular foam extrusion equipment, the co-extrusion type on the co-extrusion type extrusion unit
Blender is provided with extrusion unit, complex method adopts continuous hot-press moment hot melting cohesion in the continuously compound hot press group,
And continuous constant temperature is shaped, the five roll-types sizing unit adopts five roller forming machines of different temperatures, two faces in coat hanger die
Fretting map PE with PUR sizings.
Preferably, it is automatically positioned and unreels unit by high precision position sensor the side of each coil of strip of upper and lower unreeling machine
Portion is positioned at all the time approximately the same plane.
Preferably, the hot melt rubber extruding machine group using single screw extrusion machine with the PUR required for steel plate compound tense
Positive and negative two face of fretting map PE is uniformly adhered to by ABA allotters.
Preferably, the double roller drive train adopts two groups of the same power source type of drive.
Preferably, composite plate thickness range is 3-15mm after extrusion.
After this utility model, its advantage is：
Steel plastic compount wallboard special purpose device, including arranged in sequence successively be provided with drying blendor, co-extrusion type extrusion unit,
Hot melt rubber extruding machine group, coat hanger die, five roll-types sizing unit, cooling and shaping unit, accurate thickness measuring and survey wide machine, automatically fixed
Position unreels unit, continuously compound hot press group, continuous constant temperature sizing unit, protecting film laminating adhesive unit, double roller drive train, automatically
Customized cut-off unit and automatic stacking unit, drying blendor includes mixer and feeding device, the mixer and co-extrusion type
Extrusion unit is connected, and the co-extrusion type extrusion unit is connected with hot melt rubber extruding machine group, using the compound complete production
The special equipment of steel plastic compount wallboard its fretting map PE high yields（More than 1000kg/h）Extrusion system is big for manufacturing fretting map
Thickness 8-15mm polyethylene cores and high strength steel panel, its steel facing yield strength is more than 55Mpa.
Description of the drawings
Fig. 1 is the structural representation of steel plastic compount wallboard special purpose device.
Specific embodiment
As shown in figure 1, a kind of steel plastic compount wallboard special purpose device, including arranged in sequence successively be provided with drying blendor 1,
Co-extrusion type extrusion unit 2, hot melt rubber extruding machine group 3, coat hanger die 4, five roll-types sizing unit 5, cooling and shaping unit 6, essence
Close thickness measuring unreels unit 8, continuously compound hot press group 9, continuous constant temperature sizing unit 10, protecting film with surveying wide machine 7, being automatically positioned
Laminating adhesive unit 11, double roller drive train 12, automatic cut-to-length cut-out unit 13 and automatic stacking unit 14, the drying blendor 1
It is connected with co-extrusion type extrusion unit 2, the co-extrusion type extrusion unit 2 is connected with hot melt rubber extruding machine group 3, the co-extrusion type
Extrusion unit 2 is double extrusion co-extrusion modes, is provided with single screw extrusion machine on the co-extrusion type extrusion unit 2 and squeezes as fretting map
Go out equipment, blender is provided with the co-extrusion type extrusion unit 2, complex method is using company in the continuously compound hot press group 9
Continuous hot pressing moment hot melting cohesion, and continuous constant temperature sizing, the five roll-types sizing unit 5 is shaped using five rollers of different temperatures
Machine, shapes fretting map PE of two faces in coat hanger die 4 with PUR.
Fabrication processing is：
Step one：Dispensing is positioned in blender and is stirred, main frame adopts horizontal mixer, feed bin volume is 2.5-
3.0m3 , mixing arm rotating speed is set to 15-20r/min, and bin bottom is equipped with heat conduction oil pocket, prepares heating rod, feeding and
Discharging adopts screw feeding machine；
Step 2：Compound is carried out into extrusion process, co-extrusion type extrudes a diameter of 170-250mm of screw barrel in unit 2,
Machine barrel adopts the copper pipe heat conduction type of cooling, using double extrusion co-extrusion technologies, using two single screw extrusion machines of Φ 175 as micro-
Bubble extrusion equipment, makes the material of two extruder extrusions uniformly mix and be pushed in coat hanger die by blender；
Step 3：Again the sandwich layer of extrusion is carried out into hot melt process through hot melt rubber extruding machine group 3, hot melt rubber extruding machine group is adopted
Single screw extrusion machine with Φ 120 is micro- being uniformly adhered to by ABA allotters with the PUR required for steel plate compound tense
Positive and negative two face of foaming PE；
Step 4：Five roll-types sizing unit 5 adopts five roller forming machines of different temperatures, two faces of coat hanger die molding
Fretting map PE with PUR is shaped into the thickness and flatness of needs, before two rollers be that the PE that coat hanger die is released determines
Thickness, second and the 3rd roller be to flatten out light, the 4th and the 5th roller is conveying effect, is to improve combined strength bination below and flatness
Ready, five roll-types sizing unit 5 has flat plate mold and five rolling calender group;The diameter of cylinder of five rolling calender group is
450-500mm, surface roughness Ra≤0.025 μm, case hardness HRC50-55, roller circularity and linearity ＜ 0.01mm.
Step 5：Carry out carrying out cooling treatment in cooling calibrator group 6 after extrusion sandwich layer sizing, its cooling and shaping unit is adopted
Hollow roller group is used, roller diameter is 200-250mm；
Step 6：Sandwich layer through accurately measuring thickness and width after enter and be automatically positioned and unreel unit, by high precision position
Sensor is put, the edge of each coil of strip of upper and lower unreeling machine is positioned at all the time approximately the same plane, make the upper of final composite plate
Lower steel plate is in all the time aligned condition, and the error of upper lower steel plate is less than 0.3mm；
Step 7：The required PUR bondd with steel plate with PE in molten state while central layer is shaped
When bonding complete, next step needs to bond steel plate and PUR by instantaneous high-temperature, upper lower steel plate and the two face bands shaped
The foaming PE for having glue enters compound unit, first group of foaming PE pre-bonding for carrying glue with two faces while steel plate is heated simultaneously
Knot, second and third group is high temperature complex group, and steel plate and PUR are bonded by the high temperature moment of running roller；
Step 8：Composite plate is further suppressed through double roller drive train after molding, is driven using two groups of the same power sources
Mode, to obtain bigger driving force, makes driving force steady；
Step 9：Composite panel is inhaled through automatic stacking unit, customized cut-off is got off plate automatically from delivery platform
Under, and numeration is deposited on the dolly of regulation, is met alert notice dolly after quantity and is removed, in addition a prepared dolly immigration is standby
With.Composite plate thickness range is 3-15mm after molding.
Claims (5)
1. a kind of steel plastic compount wallboard special purpose device, it is characterised in that：Arranged in sequence successively is provided with drying blendor
（1）, co-extrusion type extrusion unit（2）, hot melt rubber extruding machine group（3）, coat hanger die（4）, five roll-types sizing unit（5）, cooling
Sizing unit（6）, accurate thickness measuring and survey wide machine（7）, be automatically positioned and unreel unit（8）, continuous compound hot press group（9）, it is continuous
Constant temperature sizing unit（10）, protecting film laminating adhesive unit（11）, double roller drive train（12）, automatic cut-to-length cut-out unit（13）With oneself
Dynamic pile unit（14）, the drying blendor（1）Unit is extruded with co-extrusion type（2）It is connected, the co-extrusion type extrudes unit
（2）With hot melt rubber extruding machine group（3）It is connected, the co-extrusion type extrudes unit（2）For double extrusion co-extrusion modes, the co-extrusion type
Extrusion unit（2）On be provided with single screw extrusion machine as Microcellular foam extrusion equipment, the co-extrusion type extrudes unit（2）In be provided with
Blender, the continuously compound hot press group（9）Middle complex method adopts continuous hot-press moment hot melting cohesion, and continuous constant temperature is fixed
Type, the five roll-types sizing unit（5）Using five roller forming machines of different temperatures, coat hanger die（4）Interior two face is with heat
The fretting map PE sizings of melten gel.
2. steel plastic compount wallboard special purpose device according to claim 1, it is characterised in that：Described being automatically positioned unreels unit
（8）Approximately the same plane is positioned at all the time the edge of each coil of strip of upper and lower unreeling machine by high precision position sensor.
3. steel plastic compount wallboard special purpose device according to claim 1, it is characterised in that：The hot melt rubber extruding machine group
（3）Using single screw extrusion machine being uniformly adhered to micro- by ABA allotters with the PUR required for steel plate compound tense
Positive and negative two face of bubble PE.
4. steel plastic compount wallboard special purpose device according to claim 1, it is characterised in that：The double roller drive train（12）
Using two groups of the same power source type of drive.
5. steel plastic compount wallboard special purpose device according to claim 1, it is characterised in that：Composite plate thickness range after extrusion
For 3-15mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620966038.9U CN206170664U (en) | 2016-08-29 | 2016-08-29 | Compound wallboard isolated plant is moulded to steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620966038.9U CN206170664U (en) | 2016-08-29 | 2016-08-29 | Compound wallboard isolated plant is moulded to steel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206170664U true CN206170664U (en) | 2017-05-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620966038.9U Active CN206170664U (en) | 2016-08-29 | 2016-08-29 | Compound wallboard isolated plant is moulded to steel |
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| Country | Link |
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| CN (1) | CN206170664U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107552869A (en) * | 2017-09-30 | 2018-01-09 | 重庆纵翼机械制造有限公司 | A kind of device for cutting steel plate |
| CN110481030A (en) * | 2019-07-29 | 2019-11-22 | 安徽润象新材料科技有限公司 | A kind of environment-friendly type wide format steel plastic compount compartment board producing device and its technique |
-
2016
- 2016-08-29 CN CN201620966038.9U patent/CN206170664U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107552869A (en) * | 2017-09-30 | 2018-01-09 | 重庆纵翼机械制造有限公司 | A kind of device for cutting steel plate |
| CN107552869B (en) * | 2017-09-30 | 2019-03-08 | 重庆纵翼机械制造有限公司 | A kind of device for cutting steel plate |
| CN110481030A (en) * | 2019-07-29 | 2019-11-22 | 安徽润象新材料科技有限公司 | A kind of environment-friendly type wide format steel plastic compount compartment board producing device and its technique |
| CN110481030B (en) * | 2019-07-29 | 2021-07-16 | 安徽润象新材料科技有限公司 | Environment-friendly wide-width steel-plastic composite carriage board manufacturing device and process |
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