CN206165002U - Loudspeaker lead wire automatic weld machine - Google Patents
Loudspeaker lead wire automatic weld machine Download PDFInfo
- Publication number
- CN206165002U CN206165002U CN201621280522.2U CN201621280522U CN206165002U CN 206165002 U CN206165002 U CN 206165002U CN 201621280522 U CN201621280522 U CN 201621280522U CN 206165002 U CN206165002 U CN 206165002U
- Authority
- CN
- China
- Prior art keywords
- loudspeaker
- manipulator
- image data
- control device
- welder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Manipulator (AREA)
Abstract
The utility model discloses a loudspeaker lead wire automatic weld machine, including a camera device, first manipulator, transport mechanism, welding set and controlling means, a camera device is used for obtaining an image data who waits to weld loudspeaker to export an image data to controlling means, controlling means exports an image data and predetermined first standard image data to first manipulator through comparing a definite control command, loudspeaker that first manipulator was answered according to a control command extract phase and place transport mechanism in on, transport mechanism conveys the department to welding set with loudspeaker, welding set welds the loudspeaker lead wire. The utility model discloses a loudspeaker lead wire automatic weld machine can make standardized, the standardization of loudspeaker welding, has both guaranteed welding quality's stability, has also reduced workman's the duplication of labour, has reduced intensity of labour.
Description
Technical field
The utility model is related to automation field, more particularly to horn lead automatic soldering device and its control method.
Background technology
Loudspeaker need to weld circuit board and lead in manufacturing process, are all at present to adopt human weld, operation
Random very big, solder joint is irregular, and welding quality is difficult to ensure that, and the duplication of labour easily makes one to produce fatigue, high labor intensive.
Utility model content
The purpose of this utility model is to provide for a kind of horn lead automatic welding machine and its control method, can solve
State one or more in existing issue.
According to one side of the present utility model, there is provided a kind of horn lead automatic welding machine, including the first shooting dress
Put, the first manipulator, connecting gear, welder and control device；First camera head is used to obtain the of loudspeaker to be welded
One image data, and the first image data is exported to control device；Control device is by the first image data and default first
Standard video data are exported to the first manipulator through comparing the first control instruction for determining；First manipulator is according to the first control
Instruction is extracted corresponding loudspeaker and is placed on connecting gear, and connecting gear is sent to loudspeaker at welder；Welder pair
Horn lead is welded.
Horn lead automatic welding machine of the present utility model can make loudspeaker welding standard, standardization, both ensure that weldering
Stablizing for quality is connect, the duplication of labour of workman is decreased, labour intensity is reduced.
In some embodiments, horn lead automatic welding machine of the present utility model also includes the second camera head；The
Two camera heads are used to obtaining the second image data of loudspeaker to be welded on connecting gear, and by the second image data export to
Control device；Control device instructs the second image data through the welding for comparing determination with default second standard video data
Export to welder；Welder is welded in specified location according to welding instruction to the loudspeaker.Loudspeaker to be welded are in quilt
During connecting gear is conveyed, due to reasons such as shakes, displacement might have deviation, and the setting of the second camera head can be true
Determine welding position, it is ensured that the accuracy of welding position.
In some embodiments, horn lead automatic welding machine of the present utility model also includes current sensing means and the
Two manipulators；Current sensing means is detected to the loudspeaker after welding, and detection data is exported to control device, control dress
Put and the second control instruction is exported to the second manipulator according to detection data, the second manipulator extracts the loudspeaker according to the second control instruction
Do not extract to specified location or the loudspeaker.The setting of current sensing means and the second manipulator can be picked on a production line automatically
Except defective work, sorting work is save, improve operating efficiency.
In some embodiments, horn lead automatic welding machine of the present utility model also includes the 3rd manipulator and arrangement
Pallet；Arrange pallet and be provided with multiple loudspeaker slots；Control device to the 3rd manipulator exports the 3rd control instruction, and the 3rd is mechanical
Hand arranges the loudspeaker slot on pallet according to the loudspeaker insertion that the 3rd control instruction extracts on the second manipulator.3rd manipulator and
Arranging arranging for pallet automatically can sort on the loudspeaker after welding, be convenient for next operation.
In some embodiments, the manipulator of horn lead automatic welding machine first of the present utility model and the 3rd manipulator
On be equipped with vacuum slot.Vacuum slot is easy to quick fetching loudspeaker.
According to other side of the present utility model, a kind of control method of horn lead automatic welding machine is additionally provided,
The bonding machine includes the first camera head, the first manipulator, connecting gear, welder and control device, and control method includes：
First camera head obtains the first image data of loudspeaker to be welded, and the first image data is exported to control device；Control
Device exports the first image data and default first standard video data to the through the first control instruction for comparing determination
One manipulator；First manipulator extracts corresponding loudspeaker and is placed on the loudspeaker according to specified position according to the first control instruction
On connecting gear；Connecting gear is sent to the loudspeaker at welder；Welder is welded to the horn lead.
In some embodiments, the bonding machine also includes the second camera head, and control method also includes：Second shooting dress
Put and obtain the second image data of the loudspeaker to be welded on connecting gear, and the second image data is exported to control device；Control
Device processed by the second image data and default second standard video data through the welding control instruction that comparison determination export to
Welder；Welder is welded in specified location according to welding control instruction to the loudspeaker.
In some embodiments, the bonding machine also includes current sensing means and the second manipulator, and control method is also wrapped
Include：Current sensing means is detected to the loudspeaker after welding, and detection data is exported to control device；Control device according to
Detection data to the second manipulator exports the second control instruction；Second manipulator extracts the loudspeaker and extremely refers to according to the second control instruction
The loudspeaker are put or do not extracted to positioning.
In some embodiments, the bonding machine also includes the 3rd manipulator and arranges pallet, and arrangement pallet is provided with many
Individual loudspeaker slot, control method also includes：Control device to the 3rd manipulator export the 3rd control instruction, the 3rd manipulator according to
The loudspeaker insertion that 3rd control instruction extracts on the second manipulator arranges the loudspeaker slot on pallet.
In some embodiments, the first camera head obtains loudspeaker integral position data to be welded and circuit board position shadow
As data, loudspeaker integral position data and circuit board position image data are exported to control device；Control device is whole by loudspeaker
Body position data and circuit board position image data and default standard horn integral position data and circuit board position image number
Control instruction is extracted according to the loudspeaker through comparing determination to export to the first manipulator；First manipulator extracts control and refers to according to loudspeaker
Corresponding loudspeaker are extracted in order；First camera head obtains the lead image data of the loudspeaker that first manipulator is extracted, will draw
Line image data is exported to control device；Control device by lead image data and default lead standard video data pass through than
Pair determine loudspeaker transfer control instruction export to the first manipulator；First manipulator is according to loudspeaker transfer control instruction by loudspeaker
It is placed on connecting gear or is not interposing on connecting gear.Obtaining image data at twice can make data analysis more accurate.
Description of the drawings
Fig. 1 is a kind of structural representation of the horn lead automatic welding machine of embodiment of the utility model.
Fig. 2 is the agent structure schematic diagram of the horn lead automatic welding machine shown in Fig. 1.
Fig. 3 is a kind of modular structure schematic diagram of the horn lead automatic welding machine of embodiment of the utility model.
Fig. 4 is a kind of workflow diagram of the horn lead automatic welding machine of embodiment of the utility model.
Fig. 5 is the workflow diagram of the horn lead automatic welding machine of the utility model another embodiment.
Specific embodiment
By the following examples the utility model is described in further detail, but its protection domain is not limited by these embodiments
System.
Fig. 1～Fig. 3 show schematically show the horn lead automatic welding according to a kind of embodiment of the present utility model
The structure of machine.
As shown in FIG. 1 to 3, the horn lead automatic welding machine includes：First camera head 11, the first manipulator 21,
Connecting gear 30, welder 40 and control device 50.
First camera head 11 is used to obtaining the first image data of loudspeaker to be welded, and by the first image data export to
Control device 50.In the present embodiment, loudspeaker to be welded are arbitrarily placed on pallet 80.In other embodiments, it is to be welded
Loudspeaker can also be placed on conveyer belt, and such as loudspeaker are transmitted through coming from a upper operation.
Control device 50 is passed through the first control for comparing determination by the first image data and default first standard video data
System instruction output is to the first manipulator 21.
First manipulator 21 extracts corresponding loudspeaker and is placed on connecting gear 30 according to the first control instruction, connecting gear
30 are sent to loudspeaker at welder 40, and welder 40 is welded to horn lead.
Due to reasons such as vibrations, error can be produced in displacement of the loudspeaker on connecting gear 30 unavoidably, be to ensure welding
Accuracy, can be positioned before welding using the second camera head 12 to the solder joint of the loudspeaker on connecting gear 30.
Second camera head 12 is used to obtaining the second image data of the loudspeaker to be welded on connecting gear, and by the second shadow
As data output is to control device 50.
Control device 50 refers to the second image data through the welding for comparing determination with default second standard video data
Order output is to welder 40.
Welder 40 is welded in specified location according to welding instruction to the loudspeaker.
In order to detect the welding quality of horn lead, the manipulator 22 of current sensing means 60 and second can also be set.Electricity
Loudspeaker after 60 pairs of welding of flow detection device are detected, and detection data is exported to control device 50.Control device 50
The second control instruction is exported according to detection data to the second manipulator 22.Second manipulator 22 extracts the loudspeaker according to the second control instruction
Do not extract to specified location or the loudspeaker.The loudspeaker that can be set as the extraction of the second manipulator 22 are certified products, are placed on finger
Positioning is put；The loudspeaker that second manipulator 22 is not extracted are defective work, and by connecting gear 30 collecting receptacle 90 is sent to.
In order to the 3rd manipulator 23 by the loudspeaker proper alignment after welding, can also be arranged and pallet 70 is arranged.Arrange support
Disk 70 is provided with multiple loudspeaker slots.Control device 50 to the 3rd manipulator 23 exports the 3rd control instruction, the 3rd manipulator 23
The loudspeaker slot on pallet 70 is arranged according to the loudspeaker insertion that the 3rd control instruction extracts on the second manipulator 22.
In the present embodiment, the first manipulator 21 and the 3rd manipulator 23, can respectively by the drive of four stepper motors
To realize along X-axis, Y-axis, Z axis movement, and rotate.In other embodiments, the first manipulator 21, the second manipulator 22 and
Three manipulators 23, and welder 40 can be arranged as required to into can along X-axis, Y-axis, Z axis movement, and rotate.
In the present embodiment, vacuum slot is equipped with the first manipulator 21 and the second manipulator 22, adsorbs loudspeaker.At it
In its embodiment, can also arrange electromagnetic relay to adsorb loudspeaker on the first manipulator 21 and the second manipulator 22, or use it
Its mechanical device is gripping loudspeaker.
Individual in the present embodiment, connecting gear 30 includes stepper motor, and by stepper motor driven conveyer belt.At it
In its embodiment, it is also possible to transmit loudspeaker by modes such as rotating disk or conveyer chains.
In the present embodiment, welder 40 is high-frequency welder.In other embodiments, it would however also be possible to employ other types
Welder.
Connecting gear 30 can be arranged to the control instruction operation of controlled device 50, it is also possible to be arranged to independent control.
Fig. 4 show schematically show the control of the horn lead automatic welding machine according to a kind of embodiment of the present utility model
Method processed.
As shown in figure 4, the method includes：
Step S001：First camera head 11 obtains the first image data of loudspeaker to be welded, and by the first image data
Export to control device 50.First image data includes loudspeaker integral position data, circuit board position data and wire locations number
According to.
Step S002：Control device 50 is by the first image data with default first standard video data through comparing determination
The first control instruction export to the first manipulator 21.If the first image data and default first standard video data phase
Match somebody with somebody, into step S003；If the first image data is mismatched with default first standard video data, step is returned to
S001, the first camera head 11 obtains again the first image data of next frame loudspeaker to be welded.The step for for determine extract
To the loudspeaker of suitable welding.
Step S003：First manipulator 21 extracts corresponding loudspeaker and incites somebody to action according to specified position according to the first control instruction
The loudspeaker are placed on connecting gear 30.First manipulator 21 is moved to corresponding loudspeaker top along X-axis and Y-axis, along Z axis to moving down
It is dynamic, lift loudspeaker, then move up along Z axis, rotating loudspeaker, circuit board is made towards suitable angle；Move along X-axis and Y-axis again
To conveyer belt top, move down along Z axis, put down loudspeaker.
Step S004：Connecting gear 30 is sent to the loudspeaker at welder 40.
Step S005：Second camera head 12 obtains the second image data of the loudspeaker to be welded on connecting gear 30, and
Second image data is exported to control device 50.Second image data includes loudspeaker integral position number on the transfer mechanism
According to, circuit board position data and wire locations data.
Step S006：Control device 50 is by the second image data with default second standard video data through comparing determination
Welding control instruction export to welder 40.If the second image data and default second standard video data phase
Match somebody with somebody, into step S007；If the second image data is mismatched with default second standard video data, step is returned to
S005, the second camera head 11 obtains again the second image data of next frame loudspeaker to be welded.The step for for determining solder joint
Position.
Step S007：Welder 40 is welded in specified location according to welding control instruction to the loudspeaker.
Step S008：Loudspeaker after 60 pairs of welding of current sensing means are detected, and detection data is exported to control
Device 50.
Step S009：Control device 50 exports the second control instruction according to detection data to the second manipulator 22.If inspection
It is just, into step S010 to survey data；Otherwise, step S008, the loudspeaker after the next welding of current sensing means 60 pairs are returned to
Detected.
Step S010：Second manipulator 22 extracts the loudspeaker and the loudspeaker is extracted to specified location or not according to the second control instruction
.Second manipulator 22 is moved to corresponding loudspeaker top along X-axis and Y-axis, moves down along Z axis, lifts loudspeaker, then along Z axis
Move up, then conveyer belt is moved away along X-axis and Y-axis.The loudspeaker not being extracted are moved rearwards by mend certified products with conveyer belt
Until crashing into collecting receptacle 90.
Step S011：Control device 50 to the 3rd manipulator 23 exports the 3rd control instruction, and the 3rd manipulator 23 is according to the
The loudspeaker insertion that three control instructions extract on the second manipulator 22 arranges the loudspeaker slot on pallet 90.
After control device 50 can also be calculated the image data of input by default formula, then with standard video
Data are compared, and then the control instruction of determination are exported to the first manipulator 22 or welder 40.
In the present embodiment, control device 50 is central processing unit.In other embodiments, control device 50 can also be adopted
With other controllers such as single-chip microcomputer or industrial computer.
In other embodiments, loudspeaker to be welded are placed in before connecting gear 30, and the first camera head 11 can enter
The acquisition of capable image data twice.As shown in Figure 5：
Step S201：First camera head 11 obtains loudspeaker integral position data to be welded and circuit board position image number
According to loudspeaker integral position data and circuit board position image data are exported to control device 50.
Step S202：Control device 50 is by loudspeaker integral position data and circuit board position image data and default standard
Loudspeaker integral position data and circuit board position image data are exported to first through comparing the loudspeaker for determining extraction control instruction
Manipulator 21.If loudspeaker integral position data and circuit board position image data and default loudspeaker integral position data and electricity
Road Board position standard video data match, into step S203；If loudspeaker integral position data and circuit board position image
Data are mismatched with default loudspeaker integral position data and circuit board position standard video data, then return to step S201, the
One camera head 11 obtains again next frame loudspeaker integral position data to be welded and circuit board position image data.
Step S203：First manipulator 21 extracts control instruction and extracts corresponding loudspeaker according to loudspeaker.
Step S204：First camera head 11 shoots again to the loudspeaker that the first manipulator 21 is extracted, by wire locations
Image data is exported to control device 50.
Step 205：Control device 50 is by wire locations image data with default standard wire image data through comparing
It is determined that loudspeaker transfer control instruction export to the first manipulator 21.If wire locations image data and default standard wire
Image data matches, into step S206；If wire locations image data and default standard wire image data are not
Match somebody with somebody, then return to step S201, the first camera head 11 obtains again next frame loudspeaker integral position data to be welded and circuit board position
Put image data.
Step 206：Loudspeaker are placed on connecting gear 30 or are not put by the first manipulator 21 according to loudspeaker transfer control instruction
(for example loudspeaker are replaced or collecting receptacle) on connecting gear 30.
Above-mentioned steps S005 can be entered afterwards.
The above is only some embodiments of the present utility model.For the commonsense method personnel of this area, not
On the premise of departing from the utility model creation design, some deformations and improvement can also be made, these belong to the utility model
Protection domain.
Claims (5)
1. horn lead automatic welding machine, it is characterised in that include：First camera head (11), the first manipulator (21), transmission
Mechanism (30), welder (40) and control device (50)；
First camera head (11) exports the first image data for obtaining the first image data of loudspeaker to be welded
To the control device (50)；
The control device (50) is by first image data with default first standard video data through comparing determination
First control instruction is exported to first manipulator (21)；
First manipulator (21) is extracted corresponding loudspeaker and is placed in the connecting gear according to first control instruction
(30) on, loudspeaker are sent to the welder (40) place by the connecting gear (30)；
The welder (40) is welded to horn lead.
2. horn lead automatic welding machine according to claim 1, it is characterised in that also including the second camera head
(12)；
Second camera head (12) for obtaining the second image data of the loudspeaker to be welded on connecting gear, and by second
Image data is exported to the control device (50)；
The control device (50) is by second image data with default second standard video data through comparing determination
Welding instruction is exported to the welder (40)；
The welder (40) is welded in specified location according to the welding instruction to the loudspeaker.
3. horn lead automatic welding machine according to claim 2, it is characterised in that also including current sensing means (60)
With the second manipulator (22)；
The current sensing means (60) is detected to the loudspeaker after welding, and detection data is exported to the control device
(50), the control device (50) exports the second control instruction, institute according to the detection data to second manipulator (22)
State the second manipulator (22) loudspeaker are extracted according to second control instruction and the loudspeaker are extracted to specified location or not.
4. horn lead automatic welding machine according to claim 3, it is characterised in that also including the 3rd manipulator (23) and
Arrange pallet (70)；Arrangement pallet (70) is provided with multiple loudspeaker slots；
The control device (50) to the 3rd manipulator (23) exports the 3rd control instruction, the 3rd manipulator (23) root
The loudspeaker insertion loudspeaker arranged on pallet (70) for extracting second manipulator (22) according to the 3rd control instruction
Slot.
5. the horn lead automatic welding machine according to any one of Claims 1 to 4, it is characterised in that described first is mechanical
Vacuum slot is equipped with hand (21) and the second manipulator (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621280522.2U CN206165002U (en) | 2016-11-25 | 2016-11-25 | Loudspeaker lead wire automatic weld machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621280522.2U CN206165002U (en) | 2016-11-25 | 2016-11-25 | Loudspeaker lead wire automatic weld machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206165002U true CN206165002U (en) | 2017-05-10 |
Family
ID=58661124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621280522.2U Active CN206165002U (en) | 2016-11-25 | 2016-11-25 | Loudspeaker lead wire automatic weld machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206165002U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106413286A (en) * | 2016-11-25 | 2017-02-15 | 深圳市易工自动化有限公司 | Speaker lead automatic welding machine and control method thereof |
-
2016
- 2016-11-25 CN CN201621280522.2U patent/CN206165002U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106413286A (en) * | 2016-11-25 | 2017-02-15 | 深圳市易工自动化有限公司 | Speaker lead automatic welding machine and control method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104690551B (en) | A kind of robot automation's assembly system | |
| CN106514201B (en) | A kind of automatic connector assembly robot system and its control method | |
| CN206523596U (en) | A kind of protecting electrical power system control device intelligent on board test system | |
| CN103929893A (en) | Automatic transformer PCB assembling line | |
| CN105729128B (en) | A kind of LED filament bulb lamp mechanized production system and products thereof detection method | |
| CN206798559U (en) | Switching mechanism on streamline | |
| CN106378607A (en) | Shaft hole interference assembly automatic press mounting device and method | |
| CN107350800B (en) | A kind of clothes hanger automatic assembling mechanism | |
| CN106346454A (en) | Four-axis mechanical arm type visual traying platform | |
| CN206165002U (en) | Loudspeaker lead wire automatic weld machine | |
| CN206594079U (en) | A kind of median segment of cross-flow fan blade defect detecting device | |
| CN110605579A (en) | Automatic foot welding machine of carousel formula | |
| CN105171418B (en) | Assemble separator | |
| CN205128439U (en) | Full -automatic CCD detects and gets rid of equipment | |
| CN208514035U (en) | A kind of automatic cabinet base bonding machine of rotating disc type | |
| CN205076471U (en) | Unloading control system on automotive electronics product | |
| CN207272602U (en) | A kind of protecgulum charging equipment | |
| CN106413286A (en) | Speaker lead automatic welding machine and control method thereof | |
| CN106808463B (en) | A kind of carbide chip automation disc filling method of integrated manipulator | |
| CN206643574U (en) | A kind of automatic connector assembly robot system | |
| CN116216305B (en) | Feeding and discharging control method, controller, feeding and discharging equipment and storage medium | |
| CN104002303B (en) | A kind of mutual inductor automation calibrating streamline loading and unloading six degree of freedom robot | |
| CN205802408U (en) | A kind of dynamic aging test automatic assembling and disassembling system | |
| CN110508498A (en) | One kind is for quick-fried pearl quality testing rejection device in quick-fried pearl cigarette filter | |
| CN105396799B (en) | A kind of two-way detection device for eliminating of compressor of air conditioner connecting terminal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |