CN206156390U - Automatic slag output system of production line - Google Patents
Automatic slag output system of production line Download PDFInfo
- Publication number
- CN206156390U CN206156390U CN201621117065.5U CN201621117065U CN206156390U CN 206156390 U CN206156390 U CN 206156390U CN 201621117065 U CN201621117065 U CN 201621117065U CN 206156390 U CN206156390 U CN 206156390U
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- CN
- China
- Prior art keywords
- slag
- door
- waste residue
- automatic ash
- ash ejector
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Processing Of Solid Wastes (AREA)
- Refuse Collection And Transfer (AREA)
Abstract
The utility model relates to an automatic slag output system of production line can export the waste residue that produces voluntarily on the production line through going out the equipment of slagging tap such as a slag car (15), conveyer belt (19), keep in in ji zhacang (13), treats transport vechicle (20) and comes automatic or manual switch that starts then, and draw back door (4), the waste residue falls into transport vechicle (20), and the realization is automatic slags tap. Simultaneous control ware (21) can transmit the data of gathering to preserve in server (23), the user can pass through the ethernet, on terminal computer access server (23) at any time, watch slag output system's operational aspect. Significantly reduce operative employee's intensity of labour of entire system improves the security, improves productivity, makes the production process timely, smooth, has also realized the traceability of data.
Description
Technical field
Waste residue on production line is carried out by automatic ash ejector system on a kind of production line automatically in time, mitigates manpower
Labor intensity, makes production process smooth, while the long-range preservation of data, backup, printing, statistics can be realized.
Background technology
The output system of waste residue widely, is that industrial undertaking must not in sector applications such as pharmacy, food, wine brewing, chemical industry
The system that can lack.
Existing slag-tapping system is that single-set operation or artificial transport operate, and the harmony of each equipment is bad, high labor intensive, peace
Full property is not high.
Existed system fluctuation of service, the dynamical system of door is not enough, and door is easily stuck, and transmission portion abrasion is huge.It is useless
Slag is easily lodged in collection slag storehouse, it is impossible to fallen down, and needs are manually depressed, useless power when giving up, and dangerous.
The system for commonly using can not record peration data, and ruuning situation can not be reviewed.Equipment cannot remotely be watched
Ruuning situation.
Solid, liquid waste material effectively can not be separated by the system for commonly using.
The content of the invention
The each stand-alone device of the system can be automatically controlled, and reduce labor intensity；Door opening and closing is flexible, will not be stuck；Waste residue is not
Can lodge in collection storehouse, it is not necessary to manually pressed out；The system can farthest reduce labor intensity, improve work
Productivity ratio and safety.
Be installed on the data that the controller 21 of arrangement adjacent is collected, can be in good time by network cable transmission to long-range clothes
Preserve in business device 23, user can be by Ethernet, slag-tapping system is watched in good time in access server 23 at any time on terminal computer
Ruuning situation, it is also possible to the ruuning situation and statistical data before watching.
The system adopts light rail 3, the structure of light rail wheel 5, greatly reduces the resistance of motion of door 4, it is ensured that system operation is steady
It is fixed.
The unlatching closure of the system door 4 is using three road limit switches, when one limit switch is to cut out in place, spacing to open
Pass feeds back signal to controller 21 immediately, and controlled motor 10 is out of service；When another twice limit switch is to open door 4 in place,
Limit switch feeds back signal to controller 21 immediately, and controlled motor 10 is out of service, when wherein one limit switch failure, another
Work immediately in road, it is ensured that system operation safety.By the feedback signal of limit switch, controller 21 can also controlled motor 10
Forward or reverse, so as to realize being turned on and off for door.
Proportion relation of the system by motivation of adjustment drive 9, can obtain different power, it is ensured that enough power
Pull door 4.
Connected by universal joint 7 between the system screw mandrel 6 and door 4, it can be ensured that the motility of the operation of door 4, operation
During will not be stuck.
The power of the system motor 10 passes through powered drive wheel 9 and screw 8 and passes to screw mandrel 6, realize door unlatching or
Close, it is ensured that operation power is sufficient, accurate, non-slip., using the weaker material of hardness, screw mandrel 6 is strong by one using hardness for screw 8
A little materials, so that screw mandrel 6 is not worn, so as to protect screw mandrel 6.
The system controller 21 can sense the operation feelings of drag-out slag car 15, conveyer belt 19 etc. by induction apparatuss 22b, 22c
Condition, then whether in place transport vehicle 20 is sensed by induction apparatuss 22a, the ruuning situation of Comprehensive Control motor 10, and then control door 4
Unlatching with closure.
After the completion of the system pressure filter 18 is operated, sheet frame can be unclamped automatically, waste residue is automatically fallen on conveyer belt 19, then is conveyed
Into collection slag storehouse 13.
Cage 16 of slagging tap in pressure filter 18 and drag-out slag car 15 in the system can as far as possible by solid waste and liquid
Body waste material separates, it is to avoid solid waste is entered in liquid, mitigates the pollution of water body, with certain environment protection significance.
Description of the drawings
Schematic diagrams of the Fig. 1 for production line automatic ash ejector system；
In figure：1 support, 2 columns, 3 light rails, 4 doors, 5 light rail wheels, 6 screw mandrels, 7 universal joints, 8 screws, 9 powered drive wheels,
10 motors, 11 braces, 12 journal stirrups, 13 Ji Zhacang, 14 tracks, 15 drag-out slag cars, 16 slag tap cage, 17 slag notches, 18 pressure filter,
Slag tap induction apparatuss, 22c drag-out slag cars of 19 conveyer belts, 20 transport vehicle, 21 controllers, 22a transport vehicle induction apparatuss, 22b conveyer belts is slagged tap
Induction apparatuss, 23 servers.
Specific embodiment
The collection slag storehouse 13 for being installed on Stall supports 1 to support on the ground by journal stirrup 12 with four, and four support 1 with expansion
Bolt is fixed on ground.Two light rails 3 pass through upright supports on ground, and light rail 3 is welded together with support 1, is made
System is more firm.Four light rail wheels 5 are installed on door 4, door is flexibly run.Screw 8, powered drive wheel 9, motor 10
It is fixedly installed on the fixed mount between two light rails 3, fixed mount is welded as a whole with light rail, fixed mount passes through oblique pull simultaneously
Bar 11 is welded together with collection slag storehouse 13, makes whole system firmly form an entirety.The power of motor 10 is passed by power
Driving wheel 9, screw 8, screw mandrel 6 and universal joint 7 are connected with door 4, realize the opening and closing of door 4.
Each slag notch that the track 14 of second floor is spread to production line is installed on, is run on 15 track 14 of drag-out slag car；Production line
The sposh shape waste residue of upper generation is delivered to the pressure filter 18 for being installed on second floor by big pipeline, and after the completion of filter pressing, pressure filter 18 is certainly
Dynamic to open, solid slag is automatically fallen on conveyer belt 19.
Controller 21 installs Stall arrangement adjacent, is easy to execute-in-place；Server 23 is installed on workshop Central Control Room, and connects
Enter corporate lan；Each user computer can be indoor by LAN access server 23 in office.
Drag-out slag car 15 is run on track 14, and the waste residue of each local slag-drip opening on production line, one or many are received
Collection gets up, and is transported to above collection slag storehouse 13, by 16 spiral of cage output of slagging tap, in output procedure, while compressing waste residue, reduces
Volume；Also extrude wherein excessive moisture simultaneously, waste residue is made into dry slag.Waste residue drains into collection slag storehouse 13 by slag notch 17 again.Contain
The sposh shape solid waste of big quantity of fluid, press dry liquid therein by pressure filter 18, and after pressure filter 18 unclamps, dry waste residue is automatic
Fall on conveyer belt 19, waste residue is delivered to by collection slag storehouse 13 by conveyer belt 19.In tapping process, can be by being installed on slag notch
The induction apparatuss 22b on induction apparatuss 22c and conveyer belt 19 on 17, senses the substantially quantity slagged tap, and messenger line is transmitted to control
Device processed 21, controller can record amount of slag, time of slagging tap, number of times of slagging tap.After induction apparatuss 22a senses transport vehicle 20 in place,
Motor 10 can be opened with automatic or manual, pull door 4, waste residue to automatically fall in transport vehicle 20, realize automatic ash ejector, it is not necessary to
Heavy manual labor.
Be installed on the data that the controller 21 of arrangement adjacent is collected, can be in good time by network cable transmission to long-range clothes
Preserve in business device 23, user can be by Ethernet, slag-tapping system is watched in good time in access server 23 at any time on terminal computer
Ruuning situation, it is also possible to the ruuning situation and statistical data before watching.
Claims (10)
1. a kind of automatic ash ejector system on production line, it is characterised in that drag-out slag car（15）In track（14）Upper operation, will production
The waste residue of each local slag-drip opening on line, one or many are collected, and are transported to Ji Zhacang（13）Top, by strand of slagging tap
Cage（16）Spiral is exported, and in output procedure, while compressing waste residue, reduces volume；Also extrude wherein excessive moisture simultaneously, make to give up
Slag is into dry slag；Waste residue passes through slag notch again（17）Drain into Ji Zhacang（13）；Sposh shape solid waste containing big quantity of fluid, by pressure
Filter（18）Press dry liquid therein, pressure filter（18）After release, dry waste residue automatically falls into conveyer belt（19）On, by conveyer belt
（19）Waste residue is delivered to into Ji Zhacang（13）；In tapping process, can be by being installed on slag notch（17）On induction apparatuss（22c）With
Conveyer belt（19）On induction apparatuss（22b）, the substantially quantity slagged tap is sensed, messenger line is transmitted to controller（21）, control
Device can record amount of slag, time of slagging tap, number of times of slagging tap；Work as induction apparatuss（22a）Sense transport vehicle（20）After in place, can be automatic
Or manually opened motor（10）, pull door（4）, waste residue automatically falls into transport vehicle（20）In, realize automatic ash ejector, it is not necessary to numerous
The manual labor of weight.
2. the automatic ash ejector system described in claim 1, it is characterised in that be installed on the controller of arrangement adjacent（21）Collect
Data, can be in good time by network cable transmission to long-range server（23）Middle preservation, user can be by Ethernets, at end
Access server at any time on the computer of end（23）, watch the in good time ruuning situation of slag-tapping system, it is also possible to the operation feelings before watching
Condition and statistical data.
3. the automatic ash ejector system described in claim 1, it is characterised in that adopt light rail（3）, light rail wheel（5）Structure, significantly
Reduce door（4）The resistance of motion, it is ensured that system run all right.
4. the automatic ash ejector system described in claim 1, it is characterised in that door（4）Unlatching closure open using three roads are spacing
Close, when one limit switch is to cut out in place, limit switch feeds back signal to controller immediately（21）, controlled motor（10）Stop
Operation；Another twice limit switch is unlatching door（4）When in place, limit switch feeds back signal to controller immediately（21）, control
Motor（10）Out of service, when wherein one limit switch failure, another road is worked immediately, it is ensured that system operation safety；It is logical
Cross the feedback signal of limit switch, controller（21）Can also controlled motor（10）Forward or reverse, so as to realize door
It is turned on and off.
5. the automatic ash ejector system described in claim 1, it is characterised in that motivation of adjustment drive（9）Proportion relation, can be with
Obtain different power, it is ensured that enough power pulls door（4）.
6. the automatic ash ejector system described in claim 1, it is characterised in that screw mandrel（6）With door（4）Between pass through universal joint（7）
Connection, it can be ensured that door（4）The motility of operation, will not be stuck in running.
7. the automatic ash ejector system described in claim 1, it is characterised in that motor（10）Power pass through powered drive wheel（9）With
Screw（8）Pass to screw mandrel（6）, realize being turned on and off for door, it is ensured that operation power is sufficient, accurate, non-slip；Screw
（8）Using the weaker material of hardness, screw mandrel（6）Using the strong material of some of hardness, so that screw mandrel（6）It is not worn, so as to
Protection screw mandrel（6）.
8. the automatic ash ejector system described in claim 1, it is characterised in that controller（21）By induction apparatuss（22b）、（22c）Can
To sense drag-out slag car（15）, conveyer belt（19）Deng ruuning situation, then by induction apparatuss（22a）Sensing transport vehicle（20）Whether
In place, Comprehensive Control motor（10）Ruuning situation, and then control door（4）Unlatching with closure.
9. the automatic ash ejector system described in claim 1, it is characterised in that pressure filter（18）After the completion of operation, plate can be unclamped automatically
Frame, waste residue automatically fall into conveyer belt（19）On, then it is delivered to Ji Zhacang（13）In.
10. the automatic ash ejector system described in claim 1, it is characterised in that the pressure filter in the system（18）And drag-out slag car（15）
In cage（16）As far as possible solid waste and liquid waste can be separated, it is to avoid solid waste is entered in liquid, is mitigated
The pollution of water body, with certain environment protection significance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621117065.5U CN206156390U (en) | 2016-10-13 | 2016-10-13 | Automatic slag output system of production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621117065.5U CN206156390U (en) | 2016-10-13 | 2016-10-13 | Automatic slag output system of production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206156390U true CN206156390U (en) | 2017-05-10 |
Family
ID=58652989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621117065.5U Active CN206156390U (en) | 2016-10-13 | 2016-10-13 | Automatic slag output system of production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206156390U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110127311A (en) * | 2019-05-09 | 2019-08-16 | 陕西助智信息技术有限公司 | Moveable intelligent construction engineering waste material recovery device |
| CN114382131A (en) * | 2022-03-09 | 2022-04-22 | 中建三局绿色产业投资有限公司 | High-efficiency underwater dredging robot |
-
2016
- 2016-10-13 CN CN201621117065.5U patent/CN206156390U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110127311A (en) * | 2019-05-09 | 2019-08-16 | 陕西助智信息技术有限公司 | Moveable intelligent construction engineering waste material recovery device |
| CN114382131A (en) * | 2022-03-09 | 2022-04-22 | 中建三局绿色产业投资有限公司 | High-efficiency underwater dredging robot |
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