CN206153528U - High vacuum die casting former of cubic amorphous alloy - Google Patents

High vacuum die casting former of cubic amorphous alloy Download PDF

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Publication number
CN206153528U
CN206153528U CN201621225938.4U CN201621225938U CN206153528U CN 206153528 U CN206153528 U CN 206153528U CN 201621225938 U CN201621225938 U CN 201621225938U CN 206153528 U CN206153528 U CN 206153528U
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China
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high vacuum
vacuum
melting
cover half
amorphous alloy
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Expired - Fee Related
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CN201621225938.4U
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Chinese (zh)
Inventor
付华萌
张海峰
***
陈忠政
李扬德
李卫荣
朱正旺
王爱民
李宏
张大力
沈超
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Liaoning Jinyan Liquid Metal Technology Co ltd
Shenyang Jinyan New Material Preparation Technology Co ltd
Institute of Metal Research of CAS
Dongguan Eontec Co Ltd
Original Assignee
Liaoning Jinyan Liquid Metal Technology Co ltd
Shenyang Jinyan New Material Preparation Technology Co ltd
Institute of Metal Research of CAS
Dongguan Eontec Co Ltd
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Priority to CN201621225938.4U priority Critical patent/CN206153528U/en
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Abstract

The utility model discloses a high vacuum die casting former of cubic amorphous alloy and technology belong to cubic amorphous alloy forming technology field. This equipment mainly includes high vacuum pressure room, high vacuum induction heating system and high vacuum mold system. The utility model discloses the preparation of the cubic amorphous alloy component of mainly used can realize carrying on cubic amorphous alloy component casting shaping under high vacuum or inert gas protection. The utility model provides a high pressure heater thermal efficiency is effectively carried on the one hand to the heat fusing that adds that high vacuum induction heating system adopted the coaxial electrode to carry out the alloy, combines with the evacuation passageway on the one hand in addition, has simplified cavity structures, has obtained high evacuation efficiency, obtains high vacuum. Amorphous alloy material's die -casting molding not only is applied to to this equipment, also is applicable to the die -casting molding of traditional crystalline state die -casting material.

Description

A kind of bulk amorphous alloy high vacuum die casting former
Technical field
The utility model belongs to amorphous alloy material forming technique field, and in particular to a kind of bulk amorphous conjunction Golden high vacuum die casting former.
Background technology
In recent years, with deepening continuously that amorphous alloy is studied, numerous achievements in research are defined, for example, is developed A series of alloy systems with excellent amorphous formation ability;The aspects such as formation, melt structure, deformation mechanism in non-crystaline amorphous metal Conduct extensive research.Therefore, the application of amorphous alloy is also of increased attention, wherein, amorphous alloy Forming technique all exist for the application of non-crystalline material plays conclusive impact, research institute, university and commercial company etc. This respect has done many work, develops different amorphous alloy forming techniques, is broadly divided into two classes, a class be liquid into Shape technology, another kind of is supercooled liquid region forming technique.Wherein the first kind receives more extensive concern.Based on this, the U.S. Patent US6021840, US6070643 and Chinese patent CN102527982A report the die casting equipment of non-crystaline amorphous metal workpiece, In these technologies, the evacuation passageway and melting coil relative separation of alloy vacuumize opening, the chi of cavity if necessary to increase It is very little to necessarily increase so that the time for obtaining high vacuum lengthens, and reduces production efficiency.
Utility model content
The purpose of this utility model is to provide a kind of bulk amorphous alloy high vacuum die casting former, using the casting Making former carries out the preparation of non-crystaline amorphous metal parts and product, can effectively improve non-crystaline amorphous metal parts and product into Type efficiency.
For achieving the above object, the technical solution of the utility model is:
A kind of bulk amorphous alloy high vacuum die casting former, the equipment includes that high vacuum pressure chamber, high vacuum sense Heating system, high vacuum mold system and vacuum system;Wherein:
High vacuum pressure chamber:Including barrel, injection mechanism and injection rod, the injection rod can drive injection plunger along barrel Inwall direction is moved, and the direction of motion and speed of injection rod is controlled by the injection mechanism, between the injection rod and barrel Sealed by sealing ring;
High vacuum heating system:For the melting and cast of alloy, including melting chamber and heater;The melting The bottom of chamber opens up cast gate, and cast gate is connected with barrel and is connected and sealed by sealing ring (or bellows);It is described Melting chamber interior is provided with melting kettle, and the heater is used for the fusing to alloy in melting kettle, the melting chamber Top connection feeder;
High vacuum mold system:Including cover half, sealing ring, dynamic model, die cavity, cover half evacuation passageway, mold runner and conjunction Mould die opening mechanism;Matched moulds die opening mechanism is used to control the folding of dynamic model and cover half, after dynamic model and cover half closure, mould is formed in it Chamber, die cavity is realized connecting by mold runner and barrel, and the end seal of the barrel is on cover half;Open up in die cavity and cover half Cover half evacuation passageway be connected, the cover half evacuation passageway is connected by pipeline with vacuum line;Dynamic model and cover half it Between by sealing ring realize seal;
Vacuum system:The vacuum system is used to that melting chamber and die cavity to be carried out vacuumizing process, by vacuum line Access melting chamber;Also gas cylinder is connected by gas ducting on the vacuum line of the vacuum system, arrange on gas ducting and fill Air valve so that the casting equipment can be operated according to the actual requirements under vacuum or inert atmosphere protection.
The equipment is additionally provided with coaxial electrical pole bar, and coaxial electrical pole bar is connected with heater, is fixed on together by Motor drive Rotating disk on axial electrode bar so that heater drives melting kettle to rotate to angle needed for cast, makes in melting kettle Alloy melt enter in feeding cylinder via cast gate.
The heater is set in melting kettle outside and it is heated using induction coil or resistance wire, the melting Crucible is quartz, alundum (Al2O3), calcium oxide or boron nitride material.
The infrared radiation thermometer of aluminium alloy temperature and monitoring in being additionally provided with for measuring melting kettle on the melting chamber is closed The camera of golden molten state.
The equipment is additionally provided with control panel, for the folding control to dynamic model and cover half, and the temperature to heater Control and the motion control of injection rod.
The technique of bulk amorphous alloy high vacuum die casting shaping is carried out using the equipment, is comprised the following steps:
(1) formed by sealing ring between fixed half and moving half and be tightly connected, cover half evacuation passageway is by pipeline and vacuum Pipeline is connected, and obtains closed die cavity;
(2) alloy material of required quality is sent in melting kettle through feeder;
(3) after former is realized sealing, by vacuum system extracting vacuum so that die cavity, barrel and melting chamber Vacuum needed for inside all obtaining;When needing to be operated under vacuum, step (4) is directly carried out, when needs are in inertia When being operated under atmosphere protection, charge valve is opened, be inflated, be filled with the protective atmosphere of desirable pressure;
(4) by heater by melting kettle alloy material melt, using motor drive rotating disk, coaxial electrical pole bar, Melting kettle and heater overturn together, and the alloy melt in melting kettle is poured into barrel by cast gate, subsequent injection rod With setting speed and loading force alloy melt is clamp-oned in die cavity by injection plunger;
(5) alloy melt fills type in die cavity and finishes after cooling, is filled with by pipeline and vacuum line flat with ambient pressure The gas of weighing apparatus, opens die cavity, and the casting flow process of whole workpiece is finished;
(6) next flow process is restarted.
In the technique, when being operated under vacuo, vacuum is 10-3Pa-10-2Pa。
In the technique, when work under inert atmosphere protection, protective gas pressure is 100Pa.
It is non-that the technique is used for Zr base noncrystal alloys, Ti base noncrystal alloys, Fe base noncrystal alloys, Ni base noncrystal alloys, Al bases The casting forming processing of peritectic alloy, Mg base noncrystal alloys or Cu base noncrystal alloys material and its component, is also applied for Al alloys, Mg The crystalline state die-casting material of alloy, Zn alloys, Cu alloys or Ti alloys and its casting forming processing of component.
The utility model principle is as follows:
The utility model is mainly used in the preparation of non-crystaline amorphous metal parts and product, it is possible to achieve in vacuum and inert atmosphere Non-crystaline amorphous metal component casting is carried out under protection.The utility model is had smelting electrode, melting chamber and vacuum system The improvement and combination of effect so that the structure of equipment is greatly simplified, heating system carries out alloy using coaxial electrode plus heat fusing, On the one hand the efficiency of heating surface is effectively improved, still further aspect is organically combined with evacuation passageway, simplifies cavity body structure, obtains height Vacuumize efficiency, obtain high vacuum, improve production efficiency reduces production cost.
The utility model has advantages below:
1st, the heat fusing that adds of alloy, the raising efficiency of heating surface are carried out using coaxial electrode in the utility model.
2nd, cavity body structure is simplified, improves the extraction speed of vacuum.
3rd, energy consumption, improve production efficiency, so as to reduce production cost are reduced.
4th, the device structure is simple, and manufacture and maintenance cost are very low, can realize continuous automatic production.
Description of the drawings
Fig. 1 is the utility model casting device structure schematic diagram.
Fig. 2 is coaxial electrode structure schematic top plan view.
Wherein:1- die casting machines, 2- injection plungers, 3- injection rods, 4- injection mechanisms, 5- vacuum pump sets, 6- vacuum lines, 7- Feeder, 8- infrared radiation thermometers, 9- cameras, 10- control panels, 11- cover half, 12- die cavitys, 13- pipelines, 14- cover half are taken out Vacuum passage, 15- sealing rings, 16- dynamic models, 17- matched moulds die opening mechanisms, 18- mold runners, 19- barrels, 20- heaters, 21- Melting kettle, 22- cast gates, 23- melting chamber 24- gas ductings, 25- charge valves, 26- gas cylinders, 27- stop valves, 28- induced electricities Source, 29- coaxial electrical pole bars, 30- rotating disks, 31- motors.
Specific embodiment
The utility model is described in detail below in conjunction with accompanying drawing it should be appreciated that protection scope of the present invention is not Limited by specific embodiment.
As shown in Figure 1-2, the utility model casting equipment include high vacuum pressure chamber, high vacuum heating system, High vacuum mold system and vacuum system, wherein:
High vacuum pressure chamber:Including barrel 19, injection mechanism 4 and injection rod 3;The upper opening of the barrel 19 is used for alloy The entrance of melt, one end and the injection rod 3 of barrel are tightly connected, and the other end of barrel is stretched into mould and is connected with die cavity. Injection plunger 2 is installed on the top of the injection rod 3, and injection rod 3 can drive injection plunger 2 to move along the inwall direction of barrel 19, is pressed Penetrate and sealed by sealing ring between bar 3 and barrel 19, make injection rod ensure that the vacuum of pressure chamber not in motion process Reveal;The direction of motion and speed of injection rod 3 are controlled by the injection mechanism 4.
High vacuum heating system:For the melting and cast of alloy, including melting chamber 23 and heater 20;It is described The bottom of melting chamber opens up cast gate 22, and cast gate 22 is connected with barrel 19 and is sealed by sealing ring (or bellows) Connection;Melting kettle 21 is provided with inside melting chamber 23, the heater 20 is used for the fusing to alloy in melting kettle 21, melts The top connection feed mechanism 7 of refining chamber 23.Alloy is formed after melt in crucible, and by the upset of crucible alloy melt is passed through Cast gate is poured into barrel, and the process is realized by coaxial electrical pole bar, rotating disk and heater etc.;As shown in Fig. 2 coaxial electrode Bar is connected with heater 20, and rotating disk 30 is fixed in coaxial electrical pole bar 29, is driven by motor 31 and is fixed on coaxial electrical pole bar Rotating disk 30 on 29 rotates to an angle, further such that heater 20 drives melting kettle 21 to rotate to needed for cast Angle, makes the alloy melt in melting kettle 21 enter in feeding cylinder via cast gate 22.
The heater 20 is heated using induction coil or resistance wire and by induction power supply 28 to melting kettle 21, The melting kettle 21 is quartz, alundum (Al2O3), calcium oxide or boron nitride material, and the heater 20 is located at melting kettle Outside 21.The infrared radiation thermometer 8 of aluminium alloy temperature and monitoring in being additionally provided with the melting chamber 23 for measuring melting kettle 21 The camera 9 of alloy melting state.
High vacuum mold system:Including cover half 11, sealing ring 15, dynamic model 16, die cavity 12, cover half evacuation passageway 14, mould Tool running channel 18 and matched moulds die opening mechanism 17.Matched moulds die opening mechanism 17 is used to control the folding of dynamic model 16 and cover half 11 (by control The movement of dynamic model, realizes the folding of dynamic model and cover half), after dynamic model 16 and the closure of cover half 11, die cavity 12 is formed in it, die cavity 12 leads to Cross mold runner 18 and realize connection (die cavity with melting chamber while be also connected) with barrel 19, die cavity 12 vacuumizes logical with cover half Road 14 is connected, and cover half evacuation passageway 14 is connected by pipeline 13 with vacuum line 6;By close between dynamic model 16 and cover half 11 Sealing is realized in seal 15.
Vacuum system:The vacuum system is used to vacuumize process to melting chamber 23 and die cavity 12, by vacuum line 6 Melting chamber 23 is accessed, vacuum line 6 is provided with stop valve 27;Also pass through gas tube on the vacuum line 6 of the vacuum system Road 24 connects gas cylinder 26, charge valve 25 is arranged on gas ducting 24 so that the casting equipment can be according to the actual requirements It is operated under vacuum or inert atmosphere protection.The vacuum system includes vacuum pump set 5, and vacuum pump set 5 includes machinery The vacuum apparatuses such as pump, diffusion pump high-vacuum installations such as (or) molecular pumps.6 points of true pipeline is two-way in the system, is connected all the way Die cavity, connects all the way melting chamber, and the passage and coaxial electrode structure being connected with melting chamber is combined, and simplifies cavity body structure, is increased Big vacuum passage bore.Connected by seal for pipe joints between chamber and barrel, realization is vacuumized to barrel.
The casting equipment is additionally provided with control panel 10, for the folding control of dynamic model 16 and cover half 11, pair plus The temperature control of hot device 20 and the motion control of injection rod 3.
Non-crystaline amorphous metal component cast shaping process is carried out using the said equipment, is comprised the following steps:
(1) formed by sealing ring 15 between cover half 11 and dynamic model 16 and be tightly connected, cover half evacuation passageway 14 is by pipe Road 13 is connected with vacuum line 6, obtains closed die cavity 12;
(2) alloy material of certain mass is sent into melting kettle 21 through feeder 7;
(3) after mould is realized sealing, by vacuum pump set 5 and the extracting vacuum of vacuum line 6 so that die cavity 12, barrel 19 and melting chamber 23 in all obtain needed for vacuum;When needing to be operated under vacuum, step is directly carried out (4), when needing to be operated under inert atmosphere (argon gas, one kind of nitrogen or mixed gas) protection, charge valve is opened 25, it is inflated, it is filled with the protective atmosphere of desirable pressure;
(4) alloy material in melting kettle 21 is melted by heater 20, disk 30 and same is rotated using motor 31 The action of axial electrode bar 29, makes melting kettle 21 and heater 20 overturn together, by the alloy melt in melting kettle 21 by pouring Mouth 22 is poured into barrel 19, and alloy melt is clamp-oned mould by subsequent injection rod 3 by injection plunger 2 to the left with certain speed and loading force In chamber 12.
(5) alloy melt fills type in die cavity 12 and finishes after cooling, is filled with and the external world by pipeline 13 and vacuum line 6 Pressure balanced gas, opens die cavity, and the casting flow process of whole workpiece is finished;
(6) next flow process is restarted.
Wherein, step 1) and step 2) order can exchange.
In above-mentioned cast shaping process, when being operated under vacuo, vacuum is 10-2Pa。
In above-mentioned cast shaping process, when work under inert atmosphere protection, protective gas pressure is left between 100Pa It is right.

Claims (5)

1. a kind of bulk amorphous alloy high vacuum die casting former, it is characterised in that:The equipment includes high vacuum pressure chamber, height Vacuum induction heating system, high vacuum mold system and vacuum system;Wherein:
High vacuum pressure chamber:Including barrel (19), injection mechanism (4) and injection rod (3), the injection rod (3) can be along barrel (19) inwall direction motion, by the injection mechanism (4) direction of motion and speed of injection rod (3), the injection rod are controlled (3) sealed by sealing ring and barrel (19) between;
High vacuum heating system:For the melting and cast of alloy, including melting chamber (23) and heater (20);It is described The bottom of melting chamber opens up cast gate (22), and cast gate (22) is connected with barrel (19) and is carried out by sealing ring or bellows close Envelope connection;Melting kettle (21) is provided with inside the melting chamber (23), the heater (20) is for melting kettle (21) The fusing of interior alloy, top connection feeder (7) of the melting chamber (23);
High vacuum mold system:Including cover half (11), sealing ring (15), dynamic model (16), die cavity (12), cover half evacuation passageway (14), mold runner (18) and matched moulds die opening mechanism (17);Matched moulds die opening mechanism (17) is for controlling dynamic model (16) and cover half (11) after folding, dynamic model (16) and cover half (11) closure, die cavity (12) is formed in it, die cavity (12) is by mold runner (18) Realize connecting with barrel (19), the end seal of the barrel (19) is on cover half (11);Open in die cavity (12) and cover half (11) If cover half evacuation passageway (14) be connected, the cover half evacuation passageway (14) is by pipeline (13) and vacuum line (6) It is connected;Sealing is realized by sealing ring (15) between dynamic model (16) and cover half (11);
Vacuum system:The vacuum system is used to that melting chamber (23) and die cavity (12) to be carried out vacuumizing process, by vacuum Pipeline (6) accesses melting chamber (23);Also gas cylinder is connected by gas ducting (24) on the vacuum line (6) of the vacuum system (26) charge valve (25), is set on gas ducting (24) so that the casting equipment can according to the actual requirements in vacuum Or be operated under inert atmosphere protection.
2. bulk amorphous alloy high vacuum die casting former according to claim 1, it is characterised in that:The equipment is also Coaxial electrical pole bar is provided with, coaxial electrical pole bar is connected with heater (20), is driven by motor (31) and be fixed on coaxial electrical pole bar (29) rotating disk (30) on so that heater (20) drives melting kettle (21) to rotate to angle needed for cast, makes to melt During alloy melt in refining crucible (21) enters feeding cylinder via cast gate (22).
3. bulk amorphous alloy high vacuum die casting former according to claim 1 and 2, it is characterised in that:It is described Heater (20) is set in melting kettle (21) outside and it is heated using induction coil or resistance wire, the melting kettle (21) be quartz, alundum (Al2O3), calcium oxide or boron nitride material.
4. bulk amorphous alloy high vacuum die casting former according to claim 1, it is characterised in that:The melting The infrared radiation thermometer (8) of aluminium alloy temperature and monitoring alloy melting in being additionally provided with chamber (23) for measuring melting kettle (21) The camera (9) of state.
5. bulk amorphous alloy high vacuum die casting former according to claim 1, it is characterised in that:The equipment Control panel (10) is additionally provided with, for the folding control to dynamic model (16) and cover half (11), and the temperature to heater (20) Control and the motion control of injection rod (3).
CN201621225938.4U 2016-11-15 2016-11-15 High vacuum die casting former of cubic amorphous alloy Expired - Fee Related CN206153528U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106424637A (en) * 2016-11-15 2017-02-22 中国科学院金属研究所 Massive amorphous alloy high-vacuum die casting forming equipment and process
CN108515158A (en) * 2018-04-09 2018-09-11 清华大学 Non-crystaline amorphous metal melting die cast device and method
CN109536858A (en) * 2018-12-14 2019-03-29 深圳大学 Locking bar and preparation method thereof
CN110508777A (en) * 2019-09-27 2019-11-29 北京科技大学 A kind of amorphous alloy vertical die-casting machine and pressure casting method
CN111112579A (en) * 2018-10-31 2020-05-08 惠州比亚迪实业有限公司 Amorphous alloy vacuum die-casting forming device and method and amorphous alloy vacuum die-casting part
CN112872313A (en) * 2021-04-08 2021-06-01 株洲宜安新材料研发有限公司 Amorphous alloy die-casting process
CN113369657A (en) * 2021-06-30 2021-09-10 中国航发动力股份有限公司 Induction heating device for electron beam welding joint

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106424637A (en) * 2016-11-15 2017-02-22 中国科学院金属研究所 Massive amorphous alloy high-vacuum die casting forming equipment and process
WO2018090819A1 (en) * 2016-11-15 2018-05-24 东莞宜安科技股份有限公司 Equipment and process for bulk amorphous alloy high-vacuum die-casting and forming
CN106424637B (en) * 2016-11-15 2019-03-05 中国科学院金属研究所 A kind of bulk amorphous alloy high vacuum die casting former and technique
CN108515158A (en) * 2018-04-09 2018-09-11 清华大学 Non-crystaline amorphous metal melting die cast device and method
CN111112579A (en) * 2018-10-31 2020-05-08 惠州比亚迪实业有限公司 Amorphous alloy vacuum die-casting forming device and method and amorphous alloy vacuum die-casting part
CN111112579B (en) * 2018-10-31 2022-07-15 惠州比亚迪实业有限公司 Amorphous alloy vacuum die-casting forming device and method and amorphous alloy vacuum die-casting part
CN109536858A (en) * 2018-12-14 2019-03-29 深圳大学 Locking bar and preparation method thereof
CN110508777A (en) * 2019-09-27 2019-11-29 北京科技大学 A kind of amorphous alloy vertical die-casting machine and pressure casting method
CN110508777B (en) * 2019-09-27 2020-07-31 北京科技大学 Die casting method of vertical amorphous alloy die casting machine
CN112872313A (en) * 2021-04-08 2021-06-01 株洲宜安新材料研发有限公司 Amorphous alloy die-casting process
CN113369657A (en) * 2021-06-30 2021-09-10 中国航发动力股份有限公司 Induction heating device for electron beam welding joint
CN113369657B (en) * 2021-06-30 2022-06-28 中国航发动力股份有限公司 Induction heating device for electron beam welding joint

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