CN206150396U - Binary channels macadamia nut breaking apparatus - Google Patents

Binary channels macadamia nut breaking apparatus Download PDF

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Publication number
CN206150396U
CN206150396U CN201620644565.8U CN201620644565U CN206150396U CN 206150396 U CN206150396 U CN 206150396U CN 201620644565 U CN201620644565 U CN 201620644565U CN 206150396 U CN206150396 U CN 206150396U
Authority
CN
China
Prior art keywords
broken
broken shell
shell
knife
cutterhead
Prior art date
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Withdrawn - After Issue
Application number
CN201620644565.8U
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Chinese (zh)
Inventor
王刚
宋德庆
宋刚
薛忠
黄正明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Agricultural Machinery of CATAS
Original Assignee
Institute of Agricultural Machinery of CATAS
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Filing date
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Application filed by Institute of Agricultural Machinery of CATAS filed Critical Institute of Agricultural Machinery of CATAS
Priority to CN201620644565.8U priority Critical patent/CN206150396U/en
Application granted granted Critical
Publication of CN206150396U publication Critical patent/CN206150396U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a binary channels macadamia nut breaking apparatus, including shell breaking mechanism and actuating mechanism, shell breaking mechanism is including broken housing box, the material guide box lid, the blade disc, shell breaking knife and cutter head shaft, material guide box lid with break housing box cooperation installation back and form broken housing box room, cutter head shaft passes brokenly the housing box room and is driven by actuating mechanism, the blade disc includes a disk body and a shell breaking knife, the blade disc sets up at the indoor and suit of broken housing box on cutter head shaft, the housing box room will be broken and two broken rooms will be separated into, install the 2nd shell breaking knife on the inner wall of broken case room both sides, it is equipped with feed inlet and discharge gate to cover at material guide box, the utility model discloses a shear effect of a shell breaking knife when rotatory in -process interlocks is utilized with the 2nd shell breaking knife to broken shell side method, break the shell to the nut that gets into broken room after, see kernel and shell off. Continuous, efficient, the broken shell of whole broken shell process is effectual.

Description

A kind of binary channels Queensland nut hulling machine
Technical field
The utility model is related to nut cracking equipment technical field, especially a kind of binary channels Queensland nut hulling machine.
Background technology
Queensland nut has very high nutritive value, and the reputation for have " king of dry fruit " claims, and is widely loved by the people, but Australia is hard The shell of fruit is hard to be difficult to break, and carrying out broken shell to Queensland nut in prior art mainly has two kinds of manual broken shell and mechanical shell-breaking Mode.
The mode of manual broken shell mainly adopts nutcracker(Such as the Chinese utility model of Application No. 201420370566.9 A kind of Queensland nut nutcracker disclosed in patent)Shuck is clipped broken or oppressed one by one so as to broken, the cracking manner efficiency pole Low, high labor intensive can only be suitable for family and use, it is impossible to meet the needs of processing enterprise.
The mode of mechanical shell-breaking is greatly improved relative to manual cracking manner, efficiency, and labour intensity is low, can be suitable for processing The development of enterprise, mechanical shell-breaking mainly has impact to break into pieces and extrudes the mode of saw pin.
The mode that impact is broken into pieces is to drive to tap to hammer into shape by the operation of a machine to be broken into pieces fixed nut, specifically can be joined According to Application No. 201310672237.X Chinese invention patent disclosed in nut crusher, and Application No. 201210416458.6 Chinese invention patent disclosed in punching type Queensland nut rejuvenator.The broken shell side broken into pieces using impact Formula, during actually used, due to the bad grasp of impulsive force, but also is affected, disposably by shuck its rigidity The probability of broken shell is low, and multiple fragmentation procedure is needed often, causes low production efficiency.Simultaneously can also due to multiple fragmentation procedure, The impact of impact position, while broken shell, is also easy to damage kernel, and kernel breaking rate is higher, increases the processing cost of enterprise.
The mode of extruding saw pin is the broken shell by way of extruding again after saw blade cutting nut shell running up, Such as the Chinese invention patent of Application No. 201210325202.4, disclosure is a kind of to extrude sawing formula Queensland nut rejuvenator, including Feed bin, rotary quantitative feeding mechanism, material guiding mechanism, sawing fluting and extrusion cracking comprehensive organ, bending curved tooth orientation Groove pressure adjustmenting mechanism, discharge bucket, transmission system, actuating unit, frame, gear shift, safty shield part are constituted, Wherein, actuating unit is divided to two groups to impart power to sawing fluting respectively with extrusion cracking comprehensive organ central shaft drive saw blade work High speed rotary motion, while imparting power to transmission system;Sawing fluting and extruding are imparted power to by transmission system Two fluted discs make low-speed rotation along center shaft axis in broken shell comprehensive organ, while imparting power to gear shift reality The uniform speed rotation of existing rotary quantitative feeding mechanism;Nut enters rotary quantitative feeding mechanism from feed bin, enters back into thing Material guiding mechanism, subsequently into sawing fluting and extrusion cracking comprehensive organ;Slot and squeeze according to ration feeding machine structure and sawing The strict fixed ratio transmission of shell comprehensive organ is crushed, the simultaneously match of feeding and broken shell is realized;Quantitative feed turntable often rotates a circle, A nut is exported to material guide.Using the extruding sawing formula Queensland nut rejuvenator, can preferably ensure kernel Integrality, but the equipment needs for the good nut of conformity, can be only achieved preferable broken shell effect, not so occurs Some are sawed not open or squeeze not broken problem, and the finished product yield rate of time processing is poor.
The content of the invention
The purpose of this utility model is to overcome the shortcomings of above-mentioned prior art, there is provided a kind of shell-breaking efficiency is high, kernel breaks The low binary channels Queensland nut hulling machine of broken rate, and provide one kind broken using the binary channels Queensland nut hulling machine The method of shell.
To achieve these goals, the technical solution adopted in the utility model is:A kind of binary channels Queensland nut broken shell dress Put, it is characterised in that:Including shell-breaking mechanism and drive mechanism, shell-breaking mechanism includes that broken shell case, guide case lid, cutterhead, first are broken Shell knife, the second broken shell knife and cutter axis, guide case lid coordinates with broken shell case and formed after installation broken shell chamber, and cutter axis pass through broken shell Chamber and driven by drive mechanism, be mounted on 8 the first broken shell knives on the two sides of cutterhead, 8 the first broken shell knife with disk Radially distributed on cutterhead centered on the center of circle of face, the angle of adjacent two the first broken shell knives is 45 °.Cutterhead is arranged In broken shell chamber and it is sleeved on cutter axis, broken shell chamber is separated into into two crushing chambers, on the inwall of broken chamber both sides The second broken shell knife that shearing is engaged with the first broken shell knife is installed with, charging aperture and discharging opening are provided with guide case lid.
Further, a baffle plate and guide slide rail are installed in the guide case lid entrance.The baffle plate is buffer board, by eating Grade plastic material is made.
Further, the drive mechanism includes motor, drive shaft, big belt wheel, small pulley, minor sprocket and installed in described Big sprocket wheel on cutter axis, drive shaft is provided with two installation bearing blocks, and small pulley is arranged on motor output shaft, big belt wheel peace Be mounted in one end of drive shaft and be connected by belt with small pulley, minor sprocket be arranged on two bearing blocks between drive shaft on and It is connected by chain with the big sprocket wheel.
Further, the broken shell case and bag bracket backboard and the side panel being fixed on backboard both sides of the edge, One chock is installed, second broken shell is fixed on the cutterhead using chock on every piece of side panel.
The beneficial effects of the utility model are:Simple structure, during production, Queensland nut enters two broken shells by charging aperture Room, cutterhead rotates under the driving of drive mechanism, is made using the shearing of the first broken shell knife and the second broken shell knife when rotation interlocks With, broken shell is completed, whole broken shell process is continuous, and broken shell effect is good.Further, since being provided with two broken shell rooms while being broken Shell, efficiency high;And both sides carry out broken shell simultaneously, suffered power is consistent, and the stability of whole machine is more preferable during broken shell, indirect extension The service life of part, not only improve production efficiency but also had reduced maintenance cost.
Overall performance characteristics are as follows:
1. broken shell is using the first broken shell knife(Moving knife)With the second broken shell knife(Stationary knife)Shear action, broken shell process connect Continuous, efficiency high, broken shell effect are good:Per hour broken shell amount is about 150kg(Maximum production capacity is up to 200kg/h), shell-breaking rate 95% is whole Benevolence rate 90%;2. using the transmission scheme of double reduction, broken shell relatively low, the necessary electromotor power only 1.1kw of power consumption;3. connect with nut Tactile parts are made using 304 stainless steels, meet the requirement of food sanitation safe.
Description of the drawings
Below in conjunction with the accompanying drawings the utility model is described in further detail.
Fig. 1 removes the structural representation of guide case lid for the hulling machine of the utility model.
Fig. 2 is the structural representation of shell-breaking mechanism in the utility model.
Fig. 3 is the structural representation of guide case lid in the utility model.
Fig. 4 is the structural representation of the side panel of broken shell casing in the utility model.
Fig. 5 is the structural representation using rejuvenator of the present utility model.
Specific embodiment
As Figure 1-5, a kind of binary channels Queensland nut hulling machine of the utility model, including shell-breaking mechanism 11 and driving Mechanism 12, when using, shell-breaking mechanism 11 and drive mechanism 12 is arranged in frame 13, and is covered with hood 14.
Above-mentioned shell-breaking mechanism 11 includes that broken shell case 111, guide case lid 112, cutterhead 113, the first broken shell knife 114, second break Shell knife 115 and cutter axis 116.Wherein, guide case lid 112 coordinates with broken shell case 111 and formed after installation broken shell chamber;Cutter axis 116 pass through broken shell chamber and are driven by drive mechanism 12.When using, cutter axis can be arranged on frame 13 by bearing block 1161 On.It is mounted on the two sides of cutterhead 113 many first broken shell knife 114.It is many first broken shell knife 114 with the card of cutterhead It is radially distributed on cutterhead 113 centered on the center of circle.Cutterhead 113 is arranged in broken shell chamber and is sleeved on cutter axis On 116, broken shell chamber is separated into into two crushing chambers 117, is installed with and the first broken shell on the inwall of broken chamber both sides Knife 114 is engaged the second broken shell knife 115 of shearing, and charging aperture and discharging opening are provided with guide case lid 112.The guide case lid Entrance is also installed by one baffle plate 1121 and guide slide rail 1122.Wherein, baffle plate 1121 is buffer board, by food pole plastic material system Into.
In the present embodiment, 8 the first broken shell knives 114 are respectively provided with the two sides of above-mentioned cutterhead 113, adjacent two first are broken The angle of shell knife 114 is 45 °.Above-mentioned broken shell case 111 includes arc backboard 1111 and the side being fixed on backboard both sides of the edge Plate 1112, is provided with a chock 1113 on every piece of side panel 1112, and above-mentioned second broken shell knife 115 is fixed on using chock 1113 On cutterhead 113.It is so designed that, when cutterhead is rotated, the formation between the first broken shell knife 114 and the second broken shell knife 115 can be made Optimum shear effect, can lift shell-breaking rate of the present utility model.
Specifically, above-mentioned drive mechanism 12 includes motor 121, drive shaft 122, big belt wheel 123, small pulley 124, minor sprocket 125 and the big sprocket wheel 126 on cutter axis.When using, drive shaft 122 can install bearing block 127 and be arranged on by two In frame 13, small pulley 124 is arranged on motor output shaft, and big belt wheel 123 is arranged on one end of drive shaft 122 and and small pulley 124 are connected by belt 128, and minor sprocket 125 is arranged in the drive shaft 122 between two bearing blocks and logical with big sprocket wheel 126 Cross chain to be connected.Big belt wheel 123 and small pulley 124;Minor sprocket 125 and big sprocket wheel 126, are to be used in conjunction with each other between them , the difference in point simply size of size, the i.e. diameter of big belt wheel 123 is bigger than small pulley 124, big sprocket wheel 126 it is straight Footpath is bigger than minor sprocket 125.
Workflow of the present utility model is:Start drive mechanism 12 first, band movable knife disc 113 is rotated, and rotating speed is set to 306r/min;Secondly, two by hopper by Queensland nut by the charging aperture feeding shell-breaking mechanism on guide case lid 112 break During broken room 117, Queensland nut is rotated with cutterhead 113, in rotary course, the first broken shell knife 114 on cutterhead with When the second broken shell knife 115 installed in broken shell chamber both sides interlocks, shearing force is formed, outside the Queensland nut that will be clipped between two knives Shell throws away crushing chamber after shredding;Finally sent by the discharging opening on guide case lid, complete whole broken shell process.
In addition, as shown in figure 5, also the utility model can be coordinated into frame, feed arrangement, drawing mechanism and electric control gear etc. A rejuvenator is assembled into, hulling machine 1, feed arrangement 2, drawing mechanism 3, electric control gear 4, frame 13 and hood is specifically included 14.Under the control of electric control gear 4, feed arrangement 2 can be automatically fed into Queensland nut in hulling machine 1 after carrying out crushing again Discharged by drawing mechanism 3.Realize full automatic Queensland nut broken shell process.
Finally it should be noted that above content is only illustrating the technical solution of the utility model, rather than to this practicality The restriction of novel protected scope, simple modification that one of ordinary skill in the art is carried out to the technical solution of the utility model or Person's equivalent, all without departing from the spirit and scope of technical solutions of the utility model.

Claims (5)

1. a kind of binary channels Queensland nut hulling machine, it is characterised in that:Including shell-breaking mechanism and drive mechanism, shell-breaking mechanism bag Broken shell case, guide case lid, cutterhead, the first broken shell knife, the second broken shell knife and cutter axis are included, guide case lid coordinates with broken shell case to be installed Broken shell chamber is formed afterwards, and cutter axis drive through broken shell chamber and by drive mechanism, and 8 are mounted on the two sides of cutterhead First broken shell knife, 8 the first broken shell knife centered on the card center of circle, it is radially distributed on cutterhead, adjacent two The angle of one broken shell knife is 45 °, and cutterhead is arranged in broken shell chamber and is sleeved on cutter axis, and broken shell chamber is separated into into two Crushing chamber, is installed with the second broken shell knife that shearing is engaged with the first broken shell knife on broken chamber both sides inwall, is leading Hopper lid is provided with charging aperture and discharging opening.
2. binary channels Queensland nut hulling machine according to claim 1, it is characterised in that:The guide case lid entrance One baffle plate and guide slide rail are installed.
3. binary channels Queensland nut hulling machine according to claim 2, it is characterised in that:The baffle plate is buffer board, It is made up of food pole plastic material.
4. binary channels Queensland nut hulling machine according to claim 1, it is characterised in that:The drive mechanism includes electricity Machine, drive shaft, big belt wheel, small pulley, minor sprocket and the big sprocket wheel on the cutter axis, drive shaft is provided with two peaces Dress bearing block, small pulley is arranged on motor output shaft, and big belt wheel is arranged on one end of drive shaft and passes through belt with small pulley Connection, minor sprocket is arranged in the drive shaft between two bearing blocks and with the big sprocket wheel and is connected by chain.
5. the binary channels Queensland nut hulling machine according to claim 1-4 any one claim, it is characterised in that:Institute The broken shell case and bag bracket backboard and the side panel being fixed on backboard both sides of the edge are stated, on every piece of side panel one is provided with Chock, second broken shell is fixed on the cutterhead using chock.
CN201620644565.8U 2016-06-27 2016-06-27 Binary channels macadamia nut breaking apparatus Withdrawn - After Issue CN206150396U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620644565.8U CN206150396U (en) 2016-06-27 2016-06-27 Binary channels macadamia nut breaking apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620644565.8U CN206150396U (en) 2016-06-27 2016-06-27 Binary channels macadamia nut breaking apparatus

Publications (1)

Publication Number Publication Date
CN206150396U true CN206150396U (en) 2017-05-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620644565.8U Withdrawn - After Issue CN206150396U (en) 2016-06-27 2016-06-27 Binary channels macadamia nut breaking apparatus

Country Status (1)

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CN (1) CN206150396U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105962387B (en) * 2016-06-27 2019-01-04 中国热带农业科学院农业机械研究所 A kind of binary channels Queensland nut hulling machine and shell breaking method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105962387B (en) * 2016-06-27 2019-01-04 中国热带农业科学院农业机械研究所 A kind of binary channels Queensland nut hulling machine and shell breaking method

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GR01 Patent grant
GR01 Patent grant
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20170510

Effective date of abandoning: 20190104

AV01 Patent right actively abandoned

Granted publication date: 20170510

Effective date of abandoning: 20190104