CN206135582U - Rotor sectional type is utmost point structure to one side - Google Patents
Rotor sectional type is utmost point structure to one side Download PDFInfo
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- CN206135582U CN206135582U CN201621082409.3U CN201621082409U CN206135582U CN 206135582 U CN206135582 U CN 206135582U CN 201621082409 U CN201621082409 U CN 201621082409U CN 206135582 U CN206135582 U CN 206135582U
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Abstract
This patent belongs to the rotor core field of containing permanent magnet, discloses a rotor sectional type is utmost point structure to one side, and including pivot and rotor core, last the opening of rotor core has the shaft hole, the pivot is connected with a plurality of sections rotor core through the shaft hole, and two sections adjacent rotor core stagger each other, is connected with the left end board on the first section rotor core, is connected with right end board on last section rotor core, and the last equal circumference of all rotor core is pasted or is inlayed and has the magnet steel, the magnet steel magnetic pole that lies in on the radial of shaft hole on the same section rotor core is the same. The original permanent magnet motor of this scheme optimization changes sub -assembly technology, and effectual reduction motor harmonic reduces the noise and the vibrations of motor, improves the ride quality of motor.
Description
Technical field
This utility model belongs to the rotor core field containing permanent magnet, and in particular to a kind of oblique pole knot of rotor sectional type
Structure.
Background technology
In recent years, with the development of Power Electronic Technique and motor control technologies, motor is agriculture, industrial, manual
The fields such as industry apply quite varied, and motor plays the important and pivotal role in socio-economic development, improve motor
Running quality, has positive role to China's economic development.In middle-size and small-size motor, rotor core is often fabricated to skewed slot,
Skew one or half tooth are away from this version can effectively reduce motor harmonic wave oblique pole, so as to reduce noise
And the effect of vibrations, further increase the running quality of motor.
The cast-aluminum rotor that traditional common motor is adopted, iron core can be laminated by the dislocation of punching and realize oblique pole.Such as patent
Number a kind of rotor structure of three-phase permanent-magnetic synchronous motors is disclosed for the Chinese patent literature of CN201220476513.6, its master
Want structure and have aluminum cast groove and internal punching to have the stalloy of arc magnet steel groove by excircle punching for rotor that skew laminates cast aluminium vertically
Form, rotor chute and arc skewed slot are formed on rotor;Magnet steel is respectively arranged in each arc skewed slot of the rotor, institute
It is bonding rare earth permanent-magnetic material to state magnet steel, and in oblique shoe, a watt body for the oblique shoe has radian, two groups of opposite side difference of watt body
It is parallel, and two groups of opposite side are mutually inclined.
The permasyn morot feature of this structure is that permanent-magnet steel is pasted or inlayed on rotor core, by magnet steel sheet
Body produces magnetic field, improves motor running efficiency.But due to iron core of rotor of motor it is generally more elongated, so magnet steel need
It is divided into equal several sections to install, if rotor core is laminated together using whole section, the pressure for laminating needs is larger, to turning
The intensity requirement of axle and end plate is also higher.In addition, it is identical with the magnetic steel magnetic pole pasted in an angle or inlay, magnetic is pasted in the later stage
During steel, because there is repulsive force with interpolar, pole is unfavorable for assembling magnet steel.
To solve the problems, such as that magnet steel is difficult to assemble, prior art adopts stagewise core structure, and its principle is that rotor is whole
Iron leg core is divided into some equal portions, and per section first compresses and uses rivet afterwards, after pasting or having inlayed magnet steel, another and by whole iron leg core
In rotating shaft, so as to the magnetic pole for ensureing equal angular is identical.Generally adjacent two iron legs core is by being rotated by 90 ° or passing through upset
To avoid manufactured head, but whole section of rotor core after so assembling cannot realize the effect of oblique pole, i.e., effectively can not drop
Low motor harmonic wave, so as to noise and vibrations cannot be reduced.
Utility model content
This utility model is intended to provide a kind of rotor sectional type oblique pole structure, to optimize original permanent-magnet motor rotor assembling
Technique, effectively reduces motor harmonic wave, reduces noise and the vibrations of motor, improves the running quality of motor.
The oblique pole structure of a kind of rotor sectional type in this programme, including rotating shaft and rotor core, are provided with axle on rotor core
Hole, the rotating shaft are connected with some sections of rotor cores by axis hole, and adjacent two-stage rotor iron core mutually staggers, first paragraph rotor
First member plate is connected with iron core, right end plate on final stage rotor core, is connected with, it is circumferential on all of rotor core to paste
Or it is inlaid with magnet steel;Aperture axis are located on same section of rotor core identical to the magnetic steel magnetic pole on line.
The know-why of this programme is that rotor core is divided into some sections, and reduction laminates pressure during rotor core, in order to avoid
Pressure is excessive and damage rotating shaft, first member plate and right end plate, while existing paste magnet steel or be embedded on rotor core, it is to avoid rear
When phase pastes or inlays magnet steel, because being difficult to assemble with the repulsive force of interpolar.Adjacent two-stage rotor iron core is mutually staggered, the
One section of rotor core is identical with the state of three-stage rotor iron core, the state phase of second segment rotor core and the 4th section of rotor core
Together, i.e., odd number section rotor core is the state that staggers relative to even number section rotor core, so that rotor reaches the effect of oblique pole;It is left
The effect of end plate and right end plate main stabilization rotor core.
RADIAL as herein described refers to the straight line along shaft hole diameter direction.
What this programme can be produced has the technical effect that:Adjacent two-stage rotor iron core is mutually staggered so that rotor core shape
Into oblique pole effect, and reduce pressure required when laminating rotor core, it is to avoid pressure is excessive to damage rotating shaft, first member plate and right-hand member
Plate, while first magnet steel being pasted or being embedded on rotor core, then rotor core is connected in turn in rotating shaft, is solved because of magnetic
Steel repulsive force and be difficult to the problem assembled.This programme optimizes original permanent-magnet motor rotor assembly technology, effectively reduces electronic
Machine harmonic wave, reduces noise and the vibrations of motor, and inventor successfully applies to this technology on new-energy automobile, according to reality
Checking, this technology can improve the conversion power of motor to 96%, greatly improve the running quality of motor.
Further, also including rotor punching, each section of rotor core is overrided to form by some rotor punchings.Profit
Laminated to form rotor core with rotor punching, and each section of rotor core be mounted in rotating shaft successively, reduce directly assemble it is whole
Pressure needed for individual rotor core, so as to protect first member plate and right end plate.
Further, also including rivet, adjacent rotor punching is fixedly connected by rivet.Rivet is compared with other connectors
Volume is less, and dynamic equilibrium state is in when running up beneficial to rotor, so as to reduce noise when rotor operates.
Further, there are multiple emptiness avoiding hole groups, and all of emptiness avoiding hole group along axis hole is circumferentially distributed on the rotor punching
Symmetrical relative to the RADIAL of axis hole, rivet is fixedly connected adjacent rotor punching by emptiness avoiding hole group.Relative to the footpath of axis hole
To the symmetrically arranged emptiness avoiding hole group of line, beneficial to the manufactured head of latter section of rotor core empty avoiding the last period rotor core;Beneficial to realization
The dynamic balancing of rotor.
Further, the emptiness avoiding hole group is made up of four emptiness avoiding holes, and four emptiness avoiding holes are respectively positioned at four intersection points of rectangle
On, and wherein one line of symmetry of the rectangle is the RADIAL of axis hole.To avoid the last period rotor ferrum in lamination process
The manufactured head of core is contacted with latter section of rotor core, and latter section of rotor core is overturn 180 ° with empty avoiding manufactured head, and after making
One section of rotor core still can be coordinated with emptiness avoiding hole by rivet.
Further, it is located on the rotor punching between adjacent emptiness avoiding hole group and is provided with repeated hole, it is described to go repeated hole to enclose
It is circumferentially distributed around axis hole.On the premise of rotor core rigid is ensured, go repeated hole mitigate the quality of rotor core, just
In assembling.It is easy to simultaneously detect the dynamic equilibrium state of rotor by removing repeated hole using dynamic balance instrument, to improve the operation of motor
Quality.
Further, the first keyway of size identical and the second keyway are provided with the inwall of the axis hole, and the first keyway and
Second keyway is located on the same RADIAL of axis hole;The rotor core is connected to rotating shaft by the first keyway or the second keyway
On.Odd number section rotor core is connected with rotating shaft by the first keyway, and even number section rotor core is connected with rotating shaft by the second keyway;
Or even number section rotor core is connected with rotating shaft by the first keyway, odd number section rotor core is connected with rotating shaft by the second keyway
Connect;So that adjacent rotor iron core mutually staggers, so as to reach the effect of oblique pole.
Description of the drawings
Structural representations of the Fig. 1 for a kind of oblique pole structure of rotor sectional type of this utility model embodiment.
Structural representations of the Fig. 2 for this utility model rotor core.
Specific embodiment
This utility model is described in further detail below by specific embodiment:
Reference in Figure of description includes:Rotating shaft 1, rotor core 2, rotor punching 201, magnet steel 202, rivet
203rd, emptiness avoiding hole 204, the first keyway 205, the second keyway 206, first member plate 3, right end plate 4, flat key 5.
As shown in Figure 1 and Figure 2, the oblique pole structure of a kind of rotor sectional type, based on rotor core 2, rotor core 2 has axle
Hole, is provided with the first keyway 205 and the second keyway 206 on the shaft hole inner wall, the first keyway 205 and the second keyway 206 relative to
The RADIAL of axis hole is symmetrical.Six groups of emptiness avoiding hole groups are opened up on rotor core 2, duplicate removal are also provided between adjacent emptiness avoiding hole group
Hole;It is described to go repeated hole to have six;Emptiness avoiding hole group and go repeated hole circumferentially distributed along axis hole, and emptiness avoiding hole combination goes repeated hole homogeneously right
It is symmetrical in the RADIAL of axis hole.Magnet steel 202 is pasted or is inlaid with 2 circumference of rotor core, and axis hole is located on same rotor core 2
202 magnetic pole of magnet steel on RADIAL is identical.
The emptiness avoiding hole group is made up of four emptiness avoiding holes, and four emptiness avoiding holes 4 are located on four intersection points of rectangle respectively, institute
Stating rotor core 2 is overrided to form by rotor punching 201.
Rotor punching 201 is mutually laminated by the present embodiment, is crimped in emptiness avoiding hole 4 by rivet 203, adjacent to connect
Rotor punching 201, so as to form rotor core 2, and rotor is linked together by rivet 203 by multipiece rotor iron core 2;Turn
The installation method of sub- iron core 2 is as follows:
First magnet steel 202 is pasted or is embedded on rotor core 2, solve 202 homopolarity repulsive force of magnet steel and be not easy to what is installed
Problem;Again adjacent rotor iron core 2 is mutually staggered, i.e., first paragraph rotor core 2 is connected in rotating shaft 1 by the first keyway 205,
After second segment rotor core 2 overturns 180 °, it is connected in rotating shaft 1 by the second keyway 206;Three-stage rotor iron core 2 and first
The state of section rotor core 2 is identical;I.e. 1 iron core of odd number section rotating shaft is arranged in rotating shaft 1 by the first keyway 205, and even number section turns
Sub- iron core 2 is arranged in rotating shaft 1 by the second keyway 206;Or odd number section rotor core 2 is arranged on by the second keyway 206
In rotating shaft 1, even number section rotor core 2 is arranged in rotating shaft 1 by the first keyway 205.
Being disposed to of first keyway 205 and the second keyway 206 enables adjacent rotor core 2 to stagger, so that
Whole section of rotor core 2 reaches the effect of oblique pole, and emptiness avoiding hole 4 is disposed to make rotor core 2 after 180 ° of upset, energy
Empty avoiding manufactured head, consequently facilitating the crimping of adjacent rotor iron core 2, reduces the gap between adjacent iron cores, to improve whole rotor
The dynamic balancing of structure;So as to effectively reducing the vibrations of motor and using noise, the running quality of motor is further improved.Separately
The setting for removing outward repeated hole is the quality that rotor core 2 is reduced on the basis of 2 rigid of rotor core is ensured, in order to fill
Match somebody with somebody;Dynamic-balance tester can also be put in repeated hole simultaneously, to detect the dynamic equilibrium state of rotor.
Rotor core 2 is carried out segmentation and is arranged in rotating shaft 1 by the present embodiment, compared with rotor core 2 whole section is installed, institute
Need pressure it is less, first member plate 3 and right end plate 4 will not be damaged, flat key 5 play the guiding role, be easy to by rotor core 2 be arranged on turn
On axle.Adjacent rotor core 2 is staggered by the first keyway 205 and the second keyway 206 so that rotor reaches the effect of oblique pole
Really;Again by emptiness avoiding hole group empty avoiding manufactured head, strengthen the dynamic balancing of rotor core 2, Jing inventor's practice finds that this structure does not only have
Effect reduces the vibrations of motor and uses noise, and the conversion efficiency of motor can be improved to 96%, greatly improves electricity
The running quality of motivation.
For a person skilled in the art, on the premise of without departing from this utility model structure, if can also make
Dry deformation and improvement, these should also be considered as protection domain of the present utility model, and these are implemented all without impact this utility model
Effect and practical applicability.
Claims (7)
1. the oblique pole structure of a kind of rotor sectional type, including rotating shaft and rotor core, are provided with axis hole on rotor core, its feature exists
In:The rotating shaft is connected with some rotor cores by axis hole, and adjacent two-stage rotor iron core mutually staggers, first paragraph rotor ferrum
First member plate is connected with core, right end plate on final stage rotor core, is connected with, on all of rotor core it is circumferential paste or
It is inlaid with magnet steel;Aperture axis are located on same rotor core identical to the magnetic steel magnetic pole on line.
2. the oblique pole structure of a kind of rotor sectional type according to claim 1, it is characterised in that:Also include rotor punching, institute
Stating each section of rotor core is overrided to form by some rotor punchings.
3. the oblique pole structure of a kind of rotor sectional type according to claim 2, it is characterised in that:Also include rivet, it is adjacent
Rotor punching is fixedly connected by rivet.
4. the oblique pole structure of a kind of rotor sectional type according to claim 3, it is characterised in that:Along axle on the rotor punching
Hole is circumferentially distributed multiple emptiness avoiding hole groups, and all of emptiness avoiding hole group is symmetrical relative to the RADIAL of axis hole, and rivet is by keeping away
Emptying aperture group is fixedly connected adjacent rotor punching.
5. the oblique pole structure of a kind of rotor sectional type according to claim 4, it is characterised in that:The emptiness avoiding hole group is by four
Emptiness avoiding hole is constituted, and four emptiness avoiding holes are located on four intersection points of rectangle respectively, and wherein one line of symmetry of the rectangle is
The RADIAL of axis hole.
6. the oblique pole structure of a kind of rotor sectional type according to claim 5, it is characterised in that:It is located on the rotor punching
Repeated hole is provided between adjacent emptiness avoiding hole group, it is described to go repeated hole circumferentially distributed around axis hole.
7. the oblique pole structure of a kind of rotor sectional type according to claim 1-6 any one, it is characterised in that:The axle
The first keyway of size identical and the second keyway are provided with the inwall in hole, and the first keyway and the second keyway are located at the same of axis hole
On RADIAL;The rotor core is connected in rotating shaft by the first keyway or the second keyway.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2016210036377 | 2016-08-31 | ||
CN201621003637 | 2016-08-31 |
Publications (1)
Publication Number | Publication Date |
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CN206135582U true CN206135582U (en) | 2017-04-26 |
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CN201621082409.3U Active CN206135582U (en) | 2016-08-31 | 2016-09-27 | Rotor sectional type is utmost point structure to one side |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107171468A (en) * | 2017-06-02 | 2017-09-15 | 杨文波 | A kind of design method of permanent magnet machine rotor segmentation |
CN108092427A (en) * | 2017-12-19 | 2018-05-29 | 宁波安信数控技术有限公司 | A kind of rotor punching of magneto |
CN108390485A (en) * | 2018-05-14 | 2018-08-10 | 苏州朗高电机有限公司 | A kind of rotor punching keyway arrangements that oblique polar angle degree is adjusted |
CN109245365A (en) * | 2018-11-19 | 2019-01-18 | 中国船舶重工集团公司第七0四研究所 | Embedded permanent magnet machine rotor |
CN109617277A (en) * | 2018-12-21 | 2019-04-12 | 重庆赛力盟电机有限责任公司 | The oblique pole method of permanent magnet machine rotor |
CN109861482A (en) * | 2018-12-29 | 2019-06-07 | 中国第一汽车股份有限公司 | A kind of used in new energy vehicles Rotor Assembly |
CN112117850A (en) * | 2020-09-24 | 2020-12-22 | 安徽飞翔电器有限公司 | Mine explosion-proof special motor fanning strip |
CN112602256A (en) * | 2017-12-30 | 2021-04-02 | Abb瑞士股份有限公司 | Method for producing an electric machine |
-
2016
- 2016-09-27 CN CN201621082409.3U patent/CN206135582U/en active Active
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107171468A (en) * | 2017-06-02 | 2017-09-15 | 杨文波 | A kind of design method of permanent magnet machine rotor segmentation |
CN108092427A (en) * | 2017-12-19 | 2018-05-29 | 宁波安信数控技术有限公司 | A kind of rotor punching of magneto |
CN112602256A (en) * | 2017-12-30 | 2021-04-02 | Abb瑞士股份有限公司 | Method for producing an electric machine |
CN112602256B (en) * | 2017-12-30 | 2024-03-19 | Abb瑞士股份有限公司 | Method for producing an electric machine |
CN108390485A (en) * | 2018-05-14 | 2018-08-10 | 苏州朗高电机有限公司 | A kind of rotor punching keyway arrangements that oblique polar angle degree is adjusted |
CN109245365A (en) * | 2018-11-19 | 2019-01-18 | 中国船舶重工集团公司第七0四研究所 | Embedded permanent magnet machine rotor |
CN109617277A (en) * | 2018-12-21 | 2019-04-12 | 重庆赛力盟电机有限责任公司 | The oblique pole method of permanent magnet machine rotor |
CN109861482A (en) * | 2018-12-29 | 2019-06-07 | 中国第一汽车股份有限公司 | A kind of used in new energy vehicles Rotor Assembly |
CN112117850A (en) * | 2020-09-24 | 2020-12-22 | 安徽飞翔电器有限公司 | Mine explosion-proof special motor fanning strip |
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