CN206134370U - Wisdom is carbon fiber complex core production line for energy - Google Patents
Wisdom is carbon fiber complex core production line for energy Download PDFInfo
- Publication number
- CN206134370U CN206134370U CN201621119078.6U CN201621119078U CN206134370U CN 206134370 U CN206134370 U CN 206134370U CN 201621119078 U CN201621119078 U CN 201621119078U CN 206134370 U CN206134370 U CN 206134370U
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- Prior art keywords
- preforming
- glass
- carbon fiber
- inlet wire
- production line
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Abstract
The utility model discloses a wisdom is carbon fiber complex core production line for energy, include the creel, the preforming solidification equipment that set gradually according to production processes, turn to the wheelset, traction system, online nondestructive detection system and receive the linear system all to reach to the injecting glue system of preforming solidification equipment injecting glue, carbon fiber and glass fiber have been put on the creel, the preforming solidification equipment is vertical structure. The utility model discloses can realize carbon fiber complex core in succession, quick production, the preforming solidification equipment of vertical structure makes mould itself store the instrument as the sizing material, the storage area is inseparable, can effectively reduce the waste and the old gluey formation of sizing material.
Description
Technical field
This utility model is related to a kind of wisdom energy carbon fiber complex core production line.
Background technology
Steel-cored aluminium strand being adopted traditional transmission line of electricity, which has line loss big, maximum normally using the low shortcoming of temperature more,
Therefore carbon fiber composite conductor arises at the historic moment, and compared with steel-cored aluminium strand, its lightweight, intensity is big, high temperature resistant, corrosion-resistant, line loss
It is low, and environment it is affine the advantages of, one times of transmission capacity can be improved.Its key technology is the production of composite core, current industry institute
Using composite core production line be commonly Horizontal production line, using open glue groove, with the growth of production time, old glue increases
Plus, affect performance and the safe operation in wire later stage of composite core.
Utility model content
The purpose of this utility model is to provide a kind of wisdom energy carbon fiber that can realize continuous, quick production and is combined
Core production line.
The technical scheme for realizing this utility model purpose is：A kind of wisdom energy carbon fiber complex core production line, including
The creel that sets gradually according to production process, preforming solidification equipment, deflecting roller group, trailer system, online nondestructive detection system
And winding system, and for the injection system of preforming solidification equipment injecting glue；Carbon fiber and glass fibre are placed with the creel；
The preforming solidification equipment is vertical structure.
Carbon fiber on the creel adopts shaft type unwrapping wire, while carbon fiber and glass fibre adopt no-station pole canopy unwrapping wire.
The preforming solidification equipment includes that the carbon for setting gradually from bottom to top fibre inlet wire mould, preforming tool, glass enter
Line mould and curing mold；The top of the carbon fibre inlet wire mould is fixedly connected with preforming tool, the top of the glass inlet wire mould
It is fixedly connected with curing mold；The top and preforming tool of carbon fibre inlet wire mould and glass inlet wire mould and curing mold
Bottom is equipped with sizing material memory space；Carbon fibre inlet wire mould with the note that connects sizing material memory space is equipped with glass inlet wire mould
Jiao Kou；The gum-injecting port is connected with injection system.
Carbon fibre distributor plate, carbon fibre separated time are provided between the carbon fibre inlet wire mould of the preforming solidification equipment and preforming tool
Plate is provided with multiple carbon fibre cable-through holes；Glass distributor plate, glass distributor plate are provided between the glass inlet wire mould and curing mold
Center be provided with preforming carbon fibre cable-through hole, the glass mistake of multiple circular preforming carbon fibre cable-through holes is additionally provided with glass distributor plate
String holes.
The carbon fibre distributor plate of preforming solidification equipment and glass distributor plate are tapered.
It is sequentially provided with the first heating component, the second heating group on the curing mold of the preforming solidification equipment from bottom to top
Part and the 3rd heating component, first heating component, second heating component and the 3rd heating component make curing mold from bottom to top according to
Secondary formation preheating zone, gel area and curing area；Cooling component is provided with the top of the glass inlet wire mould, it is ensured that sizing material temperature is less than
80℃。
The deflecting roller group includes two deflecting rollers, the outlet direction weight of the tangential and preforming solidification equipment of one of them
Close, the inlet wire direction of another tangential and trailer system overlaps.
75 times of the diameter of the diameter of the deflecting roller >=finished product composite core.
The trailer system is crawler type or fluid pressure type or fixture block formula, and fixture block used by fixture block formula adopts elastomeric material.
The online nondestructive detection system adopts ray or ultrasound examination, and equipped with multiple color inkjet device, for
The labelling of the defect spray printing different colours of different degree.
Above-mentioned technical proposal is employed, this utility model has following beneficial effect：(1) this utility model can be realized
Continuous, the quick production of carbon fiber complex core, the preforming solidification equipment of vertical structure make mould itself store work as sizing material
Tool, storage area closely, are effectively reduced the waste of sizing material and the generation of old glue.
(2) the carbon fibre inlet wire mould of preforming solidification equipment of the present utility model and top and the preforming of glass inlet wire mould
The bottom of mould and curing mold is equipped with sizing material memory space, and space-closed can be avoided and air contact.
(3) carbon fibre separated time is provided between the carbon fibre inlet wire mould and preforming tool of preforming solidification equipment of the present utility model
Plate, is provided with glass distributor plate between glass inlet wire mould and curing mold, it is ensured that the fine abundant infiltration with glass of carbon.
(4) the carbon fibre distributor plate and glass distributor plate of preforming solidification equipment of the present utility model are tapered, Neng Goubao
Long time integration of the card without old glue.
(5) cooling zone is provided with the top of the glass inlet wire mould of preforming solidification equipment of the present utility model, ensure that glue
Material temperature degree is less than 80 DEG C.
(6) online Non-Destructive Testing of the present utility model avoid using detection plate brought for the potential damage of plug
Wound, be equipped with multiple color inkjet device, can be directed to different degree defect spray printing different colours labelling, make defect level and
Position is very clear.
Description of the drawings
In order that content of the present utility model is easier to be clearly understood, below according to specific embodiment and with reference to attached
Figure, is described in further detail to this utility model, wherein
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of preforming solidification equipment of the present utility model.
Fig. 3 is that the carbon fibre inlet wire mould of preforming solidification equipment of the present utility model separates sectional view with preforming tool.
Fig. 4 is that the glass inlet wire mould of preforming solidification equipment of the present utility model separates sectional view with curing mold.
Fig. 5 is the structural representation of the carbon fibre distributor plate of preforming solidification equipment of the present utility model.
A-A profiles of the Fig. 6 for Fig. 5.
Fig. 7 is the structural representation of the glass distributor plate of preforming solidification equipment of the present utility model.
B-B profiles of the Fig. 8 for Fig. 7.
Being numbered in accompanying drawing：
Creel 1, preforming solidification equipment 2, carbon fibre inlet wire mould 21, preforming tool 22, glass inlet wire mould 23, cooling component
231st, the heating of curing mold 24, first component 241, second heating component the 242, the 3rd heating component 243, gum-injecting port 25, carbon are fine
Distributor plate 26, carbon fibre cable-through hole 261, glass distributor plate 27, preforming carbon fibre cable-through hole 271, glass cable-through hole 272, deflecting roller
Group 3, trailer system 4, online nondestructive detection system 5, winding system 6, injection system 7.
Specific embodiment
(embodiment 1)
See Fig. 1 to Fig. 8, the wisdom energy carbon fiber complex core production line of the present embodiment, including according to production process according to
The creel 1 of secondary setting, preforming solidification equipment 2, deflecting roller group 3, trailer system 4, online nondestructive detection system 5 and winding system
6, and for the injection system 7 of 2 injecting glue of preforming solidification equipment.
Carbon fiber and glass fibre are placed with creel 1.Carbon fiber adopts shaft type unwrapping wire, while carbon fiber and glass fibre are equal
Using no-station pole canopy unwrapping wire.
Preforming solidification equipment 2 is vertical structure, including the carbon fibre inlet wire mould 21, preforming mould for setting gradually from bottom to top
Tool 22, glass inlet wire mould 23 and curing mold 24.The top of carbon fibre inlet wire mould 21 is fixedly connected with preforming tool 22, and glass enters
The top of line mould 23 is fixedly connected with curing mold 24.Top and the preforming mould of carbon fibre inlet wire mould 21 and glass inlet wire mould 23
The bottom of tool 22 and curing mold 24 is equipped with sizing material memory space.The company of being equipped with carbon fibre inlet wire mould 21 and glass inlet wire mould 23
The gum-injecting port 25 of logical sizing material memory space.Gum-injecting port 25 is connected with injection system 7.Carbon fibre inlet wire mould 21 and preforming tool 22 it
Between be provided with carbon fibre distributor plate 26, carbon fibre distributor plate 26 is provided with multiple carbon fibre cable-through holes 261.Glass inlet wire mould 23 and curing mold
Glass distributor plate 27 is provided between 24, the center of glass distributor plate 27 is provided with preforming carbon fibre cable-through hole 271, glass distributor plate 27
On be additionally provided with the glass cable-through hole 272 of multiple circular preforming carbon fibre cable-through holes 271.Carbon fibre distributor plate 26 and glass distributor plate 27
It is tapered.It is sequentially provided with the first heating component 241, second on curing mold 24 from bottom to top and heats component 242 and Acanthopanan trifoliatus (L.) Merr.
Hot component 243, the first heating component 241, second heating component 242 and the 3rd heating component 243 make curing mold 24 from lower and
On sequentially form preheating zone, gel area and curing area.The top of glass inlet wire mould 23 is provided with cooling component 231.
Carbon is fine to be entered from carbon fibre inlet wire mould 21, and impregnation simultaneously enters preforming tool 22, mixes with glass after going out preforming mould 22
Close into glass inlet wire mould 23, impregnation simultaneously enters curing mold 24, goes out curing mold 24 and obtain composite core.
Deflecting roller group 3 includes two deflecting rollers, the outlet direction weight of the tangential and preforming solidification equipment 2 of one of them
Close, the inlet wire direction of another tangential and trailer system 4 overlaps.The 75 of the diameter of the diameter of deflecting roller >=finished product composite core
Times.
Trailer system 4 is fixture block formula, and fixture block used adopts elastomeric material.Trailer system 4 can also be crawler type or liquid
Pressure type.
Online nondestructive detection system 5 adopts ray or ultrasound examination, and equipped with multiple color inkjet device, for difference
Degree defect spray printing different colours labelling.
Particular embodiments described above, has carried out entering one to the purpose of this utility model, technical scheme and beneficial effect
Step is described in detail, be should be understood that to the foregoing is only specific embodiment of the utility model, is not limited to this
Utility model, all within spirit of the present utility model and principle, any modification, equivalent substitution and improvements done etc. all should be wrapped
It is contained within protection domain of the present utility model.
Claims (10)
1. a kind of wisdom energy carbon fiber complex core production line, it is characterised in that：Including what is set gradually according to production process
Creel (1), preforming solidification equipment (2), deflecting roller group (3), trailer system (4), online nondestructive detection system (5) and take-up system
System (6), and be the injection system (7) of preforming solidification equipment (2) injecting glue；Carbon fiber and glass are placed with the creel (1)
Fiber；The preforming solidification equipment (2) is vertical structure.
2. a kind of wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：The creel
(1) carbon fiber on adopts shaft type unwrapping wire, while carbon fiber and glass fibre adopt no-station pole canopy unwrapping wire.
3. a kind of wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：The preformation
Type solidification equipment (2) includes carbon fibre inlet wire mould (21), preforming tool (22), glass inlet wire mould for setting gradually from bottom to top
And curing mold (24) (23)；The top of carbon fibre inlet wire mould (21) is fixedly connected with preforming tool (22), the glass
The top of inlet wire mould (23) is fixedly connected with curing mold (24)；Carbon fibre inlet wire mould (21) and glass inlet wire mould (23) it is upper
The bottom of portion and preforming tool (22) and curing mold (24) is equipped with sizing material memory space；Carbon fibre inlet wire mould (21)
With the gum-injecting port (25) that connects sizing material memory space is equipped with glass inlet wire mould (23)；The gum-injecting port (25) and injection system
(7) connect.
4. a kind of wisdom energy carbon fiber complex core production line according to claim 3, it is characterised in that：The preformation
Carbon fibre distributor plate (26), carbon fibre separated time are provided between carbon fibre inlet wire mould (21) of type solidification equipment (2) and preforming tool (22)
Plate (26) is provided with multiple carbon fibre cable-through hole (261)；Glass is provided between the glass inlet wire mould (23) and curing mold (24)
Distributor plate (27), the center of glass distributor plate (27) are provided with preforming carbon fibre cable-through hole (271), and glass distributor plate is also set on (27)
There is the glass cable-through hole (272) of multiple circular preforming carbon fibre cable-through hole (271).
5. a kind of wisdom energy carbon fiber complex core production line according to claim 4, it is characterised in that：The preformation
Carbon fibre distributor plate (26) of type solidification equipment (2) and glass distributor plate (27) are tapered.
6. a kind of wisdom energy carbon fiber complex core production line according to claim 3, it is characterised in that：The preformation
It is sequentially provided with the first heating component (241), the second heating component on the curing mold (24) of type solidification equipment (2) from bottom to top
(242) and the 3rd heating component (243), first heating component (241), second heating component (242) and the 3rd heat component
(243) curing mold (24) is made to sequentially form preheating zone, gel area and curing area from bottom to top；The glass inlet wire mould (23)
Top is provided with cooling component (231).
7. a kind of wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：The steering
Wheel group (3) includes two deflecting rollers, and the tangential outlet direction with preforming solidification equipment (2) of one of them overlaps, another
The tangential inlet wire direction with trailer system (4) overlap.
8. a kind of wisdom energy carbon fiber complex core production line according to claim 7, it is characterised in that：The steering
75 times of the diameter of the diameter of wheel >=finished product composite core.
9. a kind of wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：The traction
System (4) is crawler type or fluid pressure type or fixture block formula, and fixture block used by fixture block formula adopts elastomeric material.
10. a kind of wisdom energy carbon fiber complex core production line according to claim 1, it is characterised in that：It is described
Line nondestructive detection system (5) using ray or ultrasound examination, and equipped with multiple color inkjet device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621119078.6U CN206134370U (en) | 2016-10-12 | 2016-10-12 | Wisdom is carbon fiber complex core production line for energy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621119078.6U CN206134370U (en) | 2016-10-12 | 2016-10-12 | Wisdom is carbon fiber complex core production line for energy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206134370U true CN206134370U (en) | 2017-04-26 |
Family
ID=58574108
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621119078.6U Withdrawn - After Issue CN206134370U (en) | 2016-10-12 | 2016-10-12 | Wisdom is carbon fiber complex core production line for energy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206134370U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106340356A (en) * | 2016-10-12 | 2017-01-18 | 远东电缆有限公司 | Smart energy carbon fiber complex core production line |
-
2016
- 2016-10-12 CN CN201621119078.6U patent/CN206134370U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106340356A (en) * | 2016-10-12 | 2017-01-18 | 远东电缆有限公司 | Smart energy carbon fiber complex core production line |
| CN106340356B (en) * | 2016-10-12 | 2017-11-24 | 远东电缆有限公司 | A kind of wisdom energy carbon fiber complex core production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170426 Effective date of abandoning: 20171124 |