CN206109546U - Push away set pressure device of quenching - Google Patents
Push away set pressure device of quenching Download PDFInfo
- Publication number
- CN206109546U CN206109546U CN201621018426.0U CN201621018426U CN206109546U CN 206109546 U CN206109546 U CN 206109546U CN 201621018426 U CN201621018426 U CN 201621018426U CN 206109546 U CN206109546 U CN 206109546U
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- quenching
- pusher
- tray type
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Abstract
The utility model discloses a metal parts thermal treatment technical field's a push away set pressure device of quenching, including last discharging platform, the entry end of the platform of prepareeing material is connected to the exit end of going up discharging platform, preoxidation furnace's entry end is connected to the exit end of platform of prepareeing material, the feed entry end of elevating platform of the end is connected to preoxidation furnace's exit end, the utility model provides a push away set pressure device of quenching links together through each relatively independent unit device to the completion from unload, material loading and preliminary heat treatment in oxidizing, heating, carburization, diffusion, cooling, directly quench or press quench, overall production processes such as washing, tempering, the charging tray is put into production and is formed back the font circulation in the line and remove, puts the whole pressure process of quenching together, reaches automated production's purpose, production efficiency is high, the utility model has the advantages of think about ingenious, advanced technology, safe in utilization, the practicality is strong, production efficiency is high.
Description
Technical field
The utility model is related to metal part technical field of heat treatment, and specially a kind of push-plate presses quenching device.
Background technology
Metal heat treatmet is that metal works are placed in certain medium to be heated to suitable temperature, and is protected in this temperature
After holding certain hour, and a kind of process cooled down with friction speed, metal heat treatmet is the important process in machine-building
One of, compared with other processing technologys, heat treatment does not typically change the chemical composition of the shape of workpiece and entirety, but by changing
Become the microscopic structure of inside workpiece, or the chemical composition of change surface of the work, give or improve the performance of workpiece, its feature
It is the inherent quality for improving workpiece, and this is generally not visually to be seen having required mechanics to make metal works
Performance, physical property and chemical property, in addition to reasonable selection material and various forming technologies, Technology for Heating Processing often must
Few, aluminium alloy is most widely used class non-ferrous metal structural material in industry, and its microscopic structure is complicated, can be by heat
Process is controlled, so the heat treatment of aluminium alloy is the main contents of metal heat treatmet, existing annealing device, pair with
Small-sized aluminium alloy parts can by being placed on charging tray in be heat-treated, be heat-treated on annealing device, automate
Good, efficiency high, the thermal treatment zone of existing annealing device often sets a temperature so that the heat treatment mode ratio of metal part
More single, cooling zone is mainly cooled down using recirculated water, needs the structures such as water pump and water tower, sealing of the complex structure to pipeline
Performance requirement is also higher.
Utility model content
The purpose of this utility model is to provide a kind of push-plate to press quenching device, to solve above-mentioned background technology in propose show
The thermal treatment zone of some annealing devices often sets a temperature so that the heat treatment mode of metal part is relatively simple to ask
Topic.
For achieving the above object, the utility model provides following technical scheme:A kind of push-plate presses quenching device, including loading and unloading material
Platform, the port of export of the loading and unloading material platform connects the arrival end of material preparing table, and the port of export of the material preparing table connects entering for pre-oxidation furnace
Mouth end, the arrival end of the port of export connection bottom charging lifting platform of the pre-oxidation furnace, the port of export of the bottom charging lifting platform connects
Connect the arrival end of double pusher-tray type carburizing diffusion furnace, the port of export connection pusher-tray type quenching of the double pusher-tray type carburizing diffusion furnace
The arrival end of cooling stove, the quench entrance of holding furnace of the port of export and pusher-tray type pressure of pusher-tray type quenching cooling stove is connected, described
The quench inner chamber of holding furnace of pusher-tray type pressure is provided with material tray lifting mechanism, and the pusher-tray type pressure to be quenched and be provided with feeding dress on the right side of holding furnace
Put and transfer robot arm, pusher-tray type pressure holding furnace of quenching is connected by transfer robot arm with Quenching press, the Quenching press
It is connected by transfer robot arm and pressure workpiece of quenching, the quench port of export of workpiece of the pressure is connected with the entrance of cleaning machine after three stations,
The outlet of cleaning machine after three station is connected with the entrance of double pusher-tray type tempering furnace, and the double pusher-tray type tempering furnace goes out
Entrance of the mouth with air-cooled is connected, and the port of export of described air-cooled is connected with lifting platform.
Preferably, the transfer robot arm 10 includes sleeve pipe, slide block, cylinder connection piece, drive mechanism and pneumatic clamping machine
Structure, and sleeve pipe is heat-resisting steel sleeve, and sleeve pipe includes gib head and clamping bar.
Preferably, the double pusher-tray type tempering furnace 13 is provided with two feed disk positions, and feed disk position is provided with six groups
Charging tray position.
Preferably, the transfer robot arm 10 includes drive mechanism, and drive mechanism includes one group of roller chain drives mechanism
With one group of charging tray pneumatic clamping mechanism.
Preferably, cleaning machine 12 includes caustic dip room, clean water room and drying chamber after three station.
Compared with prior art, the beneficial effects of the utility model are:The utility model provides a kind of push-plate and presses quenching device,
Linked together by each relatively independent unit, so as to complete from discharging, feeding and pre-oxidation, heating, carburizing,
Diffusion, cooling, directly quench or press whole production processes such as quench, clean, be tempered, charging tray is formed in production line and three-back-shaped circulates shifting
It is dynamic, the whole pressure process of quenching is combined, the purpose of automated production is reached, production efficiency is high, and the utility model has structure
Think ingenious, advanced technology, using the safe, practical advantage that property is strong, production efficiency is high.
Description of the drawings
Fig. 1 is the utility model structural representation.
In figure:1 loading and unloading material platform, 2 material preparing tables, 3 pre-oxidation furnaces, 4 bottoms charging lifting platform, 5 double pusher-tray type carburizing diffusion furnaces,
6 pusher-tray types quenching cooling stove, 7 pusher-tray type pressures are quenched holding furnace, 8 material tray lifting mechanisms, 9 feeding devices, 10 transfer robot arms, 11 pressures
Quench cleaning machine after workpiece, 12 3 stations, 13 double pusher-tray type tempering furnaces, 14 air-cooled, 15 lifting platforms, 16 Quenching press.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment for being obtained, belongs to the scope of the utility model protection.
Fig. 1 is referred to, the utility model provides a kind of technical scheme:A kind of push-plate presses quenching device, including loading and unloading material platform 1,
The port of export of the loading and unloading material platform 1 connects the arrival end of material preparing table 2, and the port of export of the material preparing table 2 connects entering for pre-oxidation furnace 3
Mouth end, the arrival end of the port of export connection bottom charging lifting platform 4 of the pre-oxidation furnace 3, the port of export of the bottom charging lifting platform 4
Connect the arrival end of double pusher-tray type carburizing diffusion furnace 5, the port of export connection pusher-tray type of the double pusher-tray type carburizing diffusion furnace 5
The arrival end of quenching cooling stove 6, the quench entrance of holding furnace 7 of the port of export and the pusher-tray type pressure of pusher-tray type quenching cooling stove 6 connects
Connect, the quench inner chamber of holding furnace 7 of the pusher-tray type pressure is provided with material tray lifting mechanism 8, the pusher-tray type pressure is quenched the right side of holding furnace 7
Feeding device 9 and transfer robot arm 10 are provided with, the pusher-tray type pressure quenches holding furnace 7 by transfer robot arm 10 and Quenching press 16
Connection, the Quenching press 16 is connected by transfer robot arm 10 and pressure workpiece 11 of quenching, the port of export for pressing workpiece 11 of quenching and
The entrance connection of cleaning machine 12, the outlet of cleaning machine 12 and entering for double pusher-tray type tempering furnace 13 after three station after three stations
Mouthful connection, the entrance of the outlet of the double pusher-tray type tempering furnace 13 with air-cooled 14 is connected, the port of export of described air-cooled 14
It is connected with lifting platform 15.
Wherein, the transfer robot arm 10 includes sleeve pipe, slide block, cylinder connection piece, drive mechanism and pneumatic clamping mechanism,
And sleeve pipe is heat-resisting steel sleeve, and sleeve pipe includes gib head and clamping bar, and the double pusher-tray type tempering furnace 13 is provided with two feed disks
Position, and six groups of charging tray positions are provided with per feed disk position, the transfer robot arm 10 includes drive mechanism, and drive mechanism includes one
Group roller chain drives mechanism and one group of charging tray pneumatic clamping mechanism, cleaning machine 12 includes caustic dip room, clear after three station
Water purge chamber and drying chamber.
Operation principle:When workpiece is loaded in sky charging tray, and the upper discharge position of material preparing table 2 is entered by loading and unloading material platform 1,
Material preparing table 2 is provided with double tracks of getting the raw materials ready, and is pushed in the material preparing table 2 of regulation, in material preparing table 2 by different layer depth requirements by operating personnel
Each position at be provided with point detection signal, make charging tray enter tracking system, charging tray is from material preparing table 2 to pre-oxidation furnace 3 by pushing away chain
Mechanism completes, and pre-oxidation furnace 3 has 4 charging tray positions, and point heating of 2nd area and control, are 350-550 DEG C using temperature range, according to
Technological requirement adjustment setting, the workpiece for completing to pre-oxidize is transferred on lifting platform 15 by chain mechanism is pushed away, and now lifting platform 15 is down to
On bottom charging lifting platform 4, bottom charging lifting platform 4 rises to the orbit altitude of bottom feed space, bottom feed space with charging tray and workpiece
It is the furnace chamber of a sealing, large quantity of exhaust gas is discharged by the delivery pipe of the room in stove, while workpiece stops a cycle in the room
Pitch time taken a breath, workpiece is completely disposed in protective atmosphere into heating chamber, double 5 points of pusher-tray type carburizing diffusion furnace
For heating chamber, carburizing room, diffuser casing, charging tray is transferred to into heating chamber by the electronic chain that pushes away of air-exchanging chamber, heating chamber, room is oozed by force, is expanded
2 × 15 charging tray positions are had in scattered room, wherein carburizing room and diffuser casing is provided with double partition walls, makes the carbon potential and temperature of atmosphere steady
Fixed, the stepping of charging tray in heating chamber, carburizing room, diffuser casing is completed by electric pushrod, and is controlled by rear spacing detection bar
The distance of its motion, and by signal feed back to heating, ooze by force, the side high temperature of diffuser casing pushes away chain, chain is pushed away by high temperature and shifts charging tray
Quench holding furnace 7 to pusher-tray type pressure, pusher-tray type pressure to be quenched and there are 6 charging tray positions in holding furnace 7, and the movement of charging tray has been come by electric pushrod
Into, equally by the rear spacing distance to control its charging tray, and the side high temperature that signal feeds back to cooling chamber is pushed away into chain, track in charging tray
Chain tra nsfer is pushed away under the instruction that system sends by side high temperature to quench in transition chamber to oil quenching lifting platform or pressure, quench so as to complete oil quenching and pressure
Two kinds of different types of cooling, when needing pressure to quench, deliver to transition chamber charging tray will to pressure quench moist closet transfer, in order to ensure pressure
The accuracy of feeding of quenching, quenches in pusher-tray type pressure and be provided with holding furnace 7 with the device of material tray lifting, when keeping each feeding pressure to quench
Same position is carried out, and fire door aperture is controlled in minimum zone, the entrance due to substantially reducing air, makes workpiece be in permission
Temperature and carbon potential in the range of carry out pressure and quench, be provided with transfer robot arm 10 and feeding dress in the quench stokehold of holding furnace 7 of pusher-tray type pressure
9 are put, feeding device 9 will take out from stove and be placed on lifting platform every disk and workpiece automatically, and transfer robot arm 10 is respectively by work
Part and it is transferred to pressure every disk and quenches the dolly that press 16 and user provide for oneself, the pressure workpiece for completing of quenching is transferred to two by transfer robot arm 10
Secondary charging position, by pitch time automatically into cleaning machine 12, double pusher-tray type tempering furnace 13 and air-cooled 14 after three stations.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out various changes in the case of without departing from principle of the present utility model and spirit, repaiies
Change, replace and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of push-plate presses quenching device, including loading and unloading material platform (1), it is characterised in that:The port of export connection of the loading and unloading material platform (1)
The arrival end of material preparing table (2), the arrival end of port of export connection pre-oxidation furnace (3) of the material preparing table (2), the pre-oxidation furnace
(3) arrival end of port of export connection bottom charging lifting platform (4), the port of export connection of bottom charging lifting platform (4) is double to be pushed away
The arrival end of disc type carburizing diffusion furnace (5), the port of export connection pusher-tray type quenching drop of the double pusher-tray type carburizing diffusion furnace (5)
The arrival end of warm stove (6), the quench entrance of holding furnace (7) of the port of export and the pusher-tray type pressure of pusher-tray type quenching cooling stove (6) connects
Connect, the quench inner chamber of holding furnace (7) of the pusher-tray type pressure is provided with material tray lifting mechanism (8), the pusher-tray type pressure is quenched holding furnace (7)
Right side be provided with feeding device (9) and transfer robot arm (10), the pusher-tray type pressure quenches holding furnace (7) by transfer robot arm
(10) it is connected with Quenching press (16), the Quenching press (16) is connected by transfer robot arm (10) and pressure workpiece (11) of quenching,
It is described to press the port of export of workpiece (11) of quenching to be connected with the entrance of cleaning machine (12) after three stations, cleaning machine (12) after three station
Outlet be connected with the entrance of double pusher-tray type tempering furnace (13), the outlet of the double pusher-tray type tempering furnace (13) with air-cooled
(14) entrance connection, the port of export of air-cooled (14) is connected with lifting platform (15).
2. a kind of push-plate according to claim 1 presses quenching device, it is characterised in that:The transfer robot arm (10) is including set
Pipe, slide block, cylinder connection piece, drive mechanism and pneumatic clamping mechanism, and sleeve pipe be heat-resisting steel sleeve, and sleeve pipe include gib head and
Clamping bar.
3. a kind of push-plate according to claim 1 presses quenching device, it is characterised in that:The double pusher-tray type tempering furnace (13)
Two feed disk positions are provided with, and feed disk position is provided with six groups of charging tray positions.
4. a kind of push-plate according to claim 1 presses quenching device, it is characterised in that:The transfer robot arm (10) is including drive
Motivation structure, and drive mechanism includes one group of roller chain drives mechanism and one group of charging tray pneumatic clamping mechanism.
5. a kind of push-plate according to claim 1 presses quenching device, it is characterised in that:Cleaning machine (12) bag after three station
Include caustic dip room, clean water room and drying chamber.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621018426.0U CN206109546U (en) | 2016-08-30 | 2016-08-30 | Push away set pressure device of quenching |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621018426.0U CN206109546U (en) | 2016-08-30 | 2016-08-30 | Push away set pressure device of quenching |
Publications (1)
Publication Number | Publication Date |
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CN206109546U true CN206109546U (en) | 2017-04-19 |
Family
ID=58515246
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201621018426.0U Withdrawn - After Issue CN206109546U (en) | 2016-08-30 | 2016-08-30 | Push away set pressure device of quenching |
Country Status (1)
Country | Link |
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CN (1) | CN206109546U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106435602A (en) * | 2016-08-30 | 2017-02-22 | 赫菲斯热处理***江苏有限公司 | Tray push type press quenching device |
CN107937667A (en) * | 2017-11-28 | 2018-04-20 | 马鞍山云林百成机械制造有限公司 | A kind of knuckle temperature regulating device |
-
2016
- 2016-08-30 CN CN201621018426.0U patent/CN206109546U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106435602A (en) * | 2016-08-30 | 2017-02-22 | 赫菲斯热处理***江苏有限公司 | Tray push type press quenching device |
CN106435602B (en) * | 2016-08-30 | 2019-06-14 | 赫菲斯热处理***江苏有限公司 | A kind of push-plate pressure quenching device |
CN107937667A (en) * | 2017-11-28 | 2018-04-20 | 马鞍山云林百成机械制造有限公司 | A kind of knuckle temperature regulating device |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170419 Effective date of abandoning: 20190614 |