CN206089877U - Intelligence highly -compressed air electroplates fluid recovery unit - Google Patents
Intelligence highly -compressed air electroplates fluid recovery unit Download PDFInfo
- Publication number
- CN206089877U CN206089877U CN201621083545.4U CN201621083545U CN206089877U CN 206089877 U CN206089877 U CN 206089877U CN 201621083545 U CN201621083545 U CN 201621083545U CN 206089877 U CN206089877 U CN 206089877U
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- China
- Prior art keywords
- air
- electro
- accumulator
- plating roller
- accumulator tank
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Abstract
The utility model provides an intelligence highly -compressed air electroplates fluid recovery unit, evenly set up the electroplating barrel of trompil including the surface, still include the accumulator, the inductive drive device, air compression device, and a control syste, the outside of accumulator bottom is provided with the recovery tube, electroplating barrel rotatably sets up in the accumulator, the inductive drive device includes the inductor, the driving unit, the fixed setting of driving unit is connected in the accumulator outside and with the electroplating barrel drive, the inductor sets up at the accumulator inboardly and relative with electroplating barrel, air compression device includes air compressor unit, the high pressure nozzle, the high pressure nozzle sets up at electroplating barrel inboardly and relative with the trompil on electroplating barrel surface, the high pressure nozzle is connected with air compressor unit, the inductor, the driving unit, air compressor unit is connected with control system respectively. The utility model discloses utilize highly -compressed air to carry out automatic recovery to the plating solution attached to the electroplating barrel trompil, reduce the waste of plating solution, reduce the use of wasing water, practice thrift the cost, improve the plating solution utilization ratio, it is less to environmental pollution.
Description
Technical field
This utility model is related to the reclaimer field of electroplate liquid in electroplating technology, espespecially a kind of intelligent high-pressure air plating
Liquid retracting device.
Background technology
During electroplate technology, plated item is loaded into the plastic electroplating drum with edge degree transmission typically all
In, then DC source is sent in plastic electroplating the drum constantly plated item of rolling by wire, by electroplating processes it
Afterwards so that each plated item surface forms a coating, so as to playing wear-resisting, corrosion-resistant and there is the function such as decoration, attractive in appearance.Plated item
When plating processing is carried out, the surface for being placed on plastic electroplating cylinder for plated item offers thickly dotted perforate, to reach
To in process of manufacture, the plated item in cylinder can carry out ion with electroplate liquid and interact.
In above-mentioned operating process, the harmful plating of substantial amounts of poison in the perforate of plastic electroplating cylinder surface, is attached with
Liquid, before plastic electroplating drum is from upper one procedure to next process, needs to enter the electroplate liquid on plastic electroplating drum surface
Row cleaning, the plating that will be attached to plastic electroplating cylinder surface are diluted by high concentration to low concentration, and cleaning fluid discharge is only clear
Externally discharged in washing trough again, that is, wasted electroplate liquid originally, and caused serious environmental pollution, and need using substantial amounts of cleaning
Water, serious waste water resource.Although concentration purified treatment is carried out to the waste water after above-mentioned cleaning electroplate liquid now with strengthening,
DeGrain, and the cost for processing waste water is increased, increase the burden of enterprise.
Utility model content
To solve the above problems, this utility model provides a kind of utilization pressure-air to being attached to the electricity on electro-plating roller surface
Plating solution is reclaimed automatically, reduces the waste of electroplate liquid raw material, reduces the use of rinse water, saves processing cost, improves plating
Liquid utilization rate, the intelligent high-pressure air electroplate liquid retracting device of less environmental pollution.
For achieving the above object, the technical solution adopted in the utility model is：A kind of intelligent high-pressure air electroplate liquid is reclaimed
Device, including surface uniformly offers the electro-plating roller of perforate, also including accumulator tank, sensing driving means, air compressing device, control
System, is provided with recovery tube on the outside of accumulator tank bottom, electro-plating roller is rotatably arranged in accumulator tank, senses driving means bag
Include induction apparatuss, drive train, drive train be fixedly installed on the outside of accumulator tank and with electro-plating roller drive connection, induction apparatuss arrange
On the inside of accumulator tank and relative with electro-plating roller, air compressing device includes air-compressor set, high pressure nozzle, and high pressure nozzle is arranged on plating
Drum inside and be connected with control system respectively.
The beneficial effects of the present invention is：The present invention is provided with the drive train for driving electro-plating roller rotation, and is provided with
The high pressure nozzle relative with the perforate of electro-plating roller surface, high pressure nozzle connection and air-compressor set, are provided with sensing plating rolling in addition
The control system that drive train, air-compressor set start is controlled after the induction apparatuss and reception induction apparatuss induced signal of cylinder position, when
After when electro-plating roller is shifted in accumulator tank after completing plating processing, sensed device is sensed, driven by control system control
Galvanic electricity machine and air-compressor set start, and electro-plating roller is rotated under drive train drive, and air-compressor set is supplied to electricity toward high pressure nozzle
The perforate injection pressure-air of plating cylinder surface, making the electroplate liquid for being attached to the perforate of electro-plating roller surface fall to accumulator tank is carried out
Reclaim, be effectively reduced the waste of electroplate liquid raw material, reduce cleaning of the rinse water to electroplate liquid, save processing cost and water money
Source, improves electroplate liquid utilization rate, less environmental pollution.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the side sectional view of electro-plating roller, accumulator tank, driving means；
Fig. 3 is the another side sectional view of electro-plating roller, accumulator tank, driving means；
Fig. 4 is the top view of Fig. 2.
Drawing reference numeral explanation：1- electro-plating rollers；11- installation axles；12- travelling gears；2- accumulator tanks；21- recovery tubes；22-
Reclaim electromagnetic valve；23- fixed mounts；31- induction apparatuss；32- motors；33- reductors；34- clutches；341- rotating shafts；342-
Drive gear；41- air-compressor sets；42- high pressure nozzles；43- air accumulators；44- connecting tubes；45- air solenoid valves；5- straddle trucks
Frame.
Specific embodiment
Refer to shown in Fig. 1-4, the present invention is uniform with regard to a kind of intelligent high-pressure air electroplate liquid retracting device, including surface
The electro-plating roller 1 of perforate is offered, also including accumulator tank 2, sensing driving means, air compressing device, control system, 2 bottom of accumulator tank
Recovery tube 21 is provided with the outside of end, electro-plating roller 1 is rotatably arranged in accumulator tank 2, sensing driving means include induction apparatuss
31, drive train, drive train be fixedly installed on the outside of accumulator tank 2 and with 1 drive connection of electro-plating roller, induction apparatuss 31 are arranged on
On the inside of accumulator tank 2 and relative with electro-plating roller 1, air compressing device includes air-compressor set 41, high pressure nozzle 42, and high pressure nozzle 42 is arranged
On the inside of electro-plating roller 1 and relative with the perforate on 1 surface of electro-plating roller, high pressure nozzle 42 is connected with air-compressor set 41, induction apparatuss
31st, drive train, air-compressor set 41 are connected with control system respectively.
Compared to existing technology, the present invention is provided with the drive train for driving the rotation of electro-plating roller 1, and is provided with and electricity
The relative high pressure nozzle 42 of plating 1 surface perforate of cylinder, the connection air-compressor set 41 of high pressure nozzle 42 are provided with sensing plating rolling in addition
The control that drive train, air-compressor set 41 start is controlled after the induction apparatuss 31 and reception 31 induced signal of induction apparatuss of 1 position of cylinder
System, after sensed device 31 is sensed when electro-plating roller 1 completes to shift in accumulator tank 2 after plating is processed, by control
System control motor 32 processed and air-compressor set 41 start, and electro-plating roller 1 is rotated under drive train drive, air-compressor set 41
The perforate injection pressure-air to 1 surface of electro-plating roller is supplied toward high pressure nozzle 42, makes to be attached to 1 surface perforate of electro-plating roller
Electroplate liquid falls to accumulator tank 2 and is reclaimed, and is effectively reduced the waste of electroplate liquid raw material, reduces rinse water to the clear of electroplate liquid
Wash, save processing cost and water resource, improve electroplate liquid utilization rate, less environmental pollution.
Used as specific embodiment of the present invention, the drive train includes the motor 32 being sequentially connected, subtracts
Fast machine 33, clutch 34, wherein the motor 32, reductor 33, clutch 34 are arranged on the fixed mount on the outside of accumulator tank 2
On 23, the outfan of clutch 34 is connected with rotating shaft 341, and the other end of rotating shaft 341 is fixed on accumulator tank 2 by bearing, institute
State and in rotating shaft 341, be socketed with drive gear 342, the two ends of electro-plating roller 1 are provided with installation axle 11, and the both sides in accumulator tank 2 set
It is equipped with and 11 corresponding installation draw-in groove of installation axle, electro-plating roller 1 is connected on installation draw-in groove by installation axle 11 and is fixed, wherein one
11 surface of installation axle at end is socketed with travelling gear 12 and is engaged with drive gear 342, the motor 32 and control system
Connection, wherein the motor 32 is servomotor, the induction apparatuss 31 are infrared inductor 31.
Using such scheme, motor 32 is controlled by control system and is rotated, sequentially by reductor 33, clutch 34
Afterwards, rotating shaft 341 is driven to rotate, the drive gear 342 in rotating shaft 341 and the driving cog being socketed in 1 installation axle 11 of electro-plating roller
Wheel 12 is engaged, so as to realize driving the rotation of electro-plating roller 1, still further, when infrared inductor 31 senses plating rolling
After cylinder 1 is arranged in accumulator tank 2, control system then controls servomotor rotation, so as to drive electro-plating roller 1 to rotate.
Used as specific embodiment of the present invention, the air compressing device also includes air accumulator 43, and the air-compressor set 41 is defeated
Go out end to be connected with the input port of air accumulator 43 by connecting tube 44, the delivery outlet of air accumulator 43 passes through connecting tube 44 and high pressure nozzle
42 connections, connect air solenoid valve 45, are provided with pressure transducer, the air electromagnetism in air accumulator 43 in the connecting tube 44
Valve 45, pressure transducer and control system connection.
Using such scheme, by the maximum pressure limit value and minimum pressure limit for setting 43 pressure sensor of air accumulator
Value, when pressure transducer senses that air pressure is less than minimum pressure limit value, past by control system air-compressor set 41 in air accumulator 43
Conveying gas in air accumulator 43, while the air solenoid valve 45 that can control 43 input port of air accumulator is opened, the air electricity of delivery outlet
Magnet valve 45 is closed, and makes gas enter air accumulator 43, when in air accumulator 43, pressure is higher than maximum pressure limit value, control and air-compressor set
The air solenoid valve 45 of 41 connections is closed, after infrared sensor 31 senses that welded drum 1 is arranged in accumulator tank 2, control
The air solenoid valve 45 of system controlled output mouth processed is opened so that in air accumulator 43, gas is sprayed from high pressure nozzle 42, will plating
The electroplate liquid on 1 surface of cylinder is blown to reclaim in accumulator tank 2.
As specific embodiment of the present invention, also including liquid level sensor, the liquid level sensor arranges electro-plating roller 1
Interior side wall, is provided with recovery electromagnetic valve 22, the liquid level sensor, recovery electromagnetic valve 22 and control system at the recovery tube 21
System connection.
Using such scheme, liquid level sensor is provided with two, reclaims liquid level according to specific electroplate liquid and is arranged on recovery
2 inwall top and bottom of groove are simultaneously connected with control system, when the liquid level of electroplate liquid reaches the position of the liquid level sensor of upper end,
Liquid level sensor sends transducing signal to control system, and control system control recovery electromagnetic valve 22 is opened and is expelled to electroplate liquid
Recycle in the container electroplated, when liquid level sensor of the liquid level less than lower end, electromagnetic valve is reclaimed in control system control
22 close.
Below the concrete operating principle of the present invention is described further.
After electro-plating roller 1 has carried out plating processing, electro-plating roller 1 is hung to by gallows frame 5 for the top of accumulator tank 2
Afterwards, electro-plating roller 1 is dropped in accumulator tank 2, is connected to the installation axle 11 of 1 both sides of electro-plating roller corresponding in accumulator tank 2
Install in draw-in groove；After infrared inductor 31 senses electro-plating roller 1, induced signal is sent to into control system, control system
Control servomotor is rotated, and is exported to rotating shaft 341 after reductor 32 slows down, and rotating shaft 344 is by drive gear 342 with galvanic electricity
Travelling gear 12 in plating 1 installation axle 11 of cylinder is rotated, so as to realize driving automatically electro-plating roller 1 to rotate；With this simultaneously, control
System control air-compressor set 41 starts, and sprays to the perforate on 1 surface of electro-plating roller by high pressure nozzle 42 so that be attached to plating rolling
Electroplate liquid in 1 perforate of cylinder is fallen in accumulator tank 2, and is reclaimed by recovery tube 21.
Embodiment of above is only that the preferred embodiment of the present invention is described, and not the scope of the present invention is entered
Row is limited, on the premise of without departing from design spirit of the present invention, technical side of this area ordinary skill technical staff to the present invention
Various modifications and improvement that case is made, all should fall in the protection domain of claims of the present invention determination.
Claims (5)
1. a kind of intelligent high-pressure air electroplate liquid retracting device, including surface uniformly offers the electro-plating roller of perforate, its feature
It is that, also including accumulator tank, driving means, air compressing device, induction apparatuss, control system, accumulator tank is provided with back on the outside of bottom
Closed tube, electro-plating roller are rotatably arranged in accumulator tank, and driving means are fixedly installed on the outside of accumulator tank and are driven with electro-plating roller
Dynamic connection, induction apparatuss are arranged on the inside of accumulator tank and relative with electro-plating roller, and air compressing device includes air-compressor set, high pressure nozzle,
High pressure nozzle is arranged on the inside of electro-plating roller and relative with the perforate on electro-plating roller surface, and high pressure nozzle is connected with air-compressor set,
Induction apparatuss, driving means, air-compressor set are connected with control system respectively.
2. intelligent high-pressure air electroplate liquid retracting device according to claim 1, it is characterised in that the drive train bag
Include sequentially be connected motor, reductor, clutch, wherein the motor, reductor, clutch are arranged on back
Receive on the fixed mount on the outside of groove, the outfan of clutch is connected with rotating shaft, and the other end of rotating shaft is fixed on accumulator tank by bearing
On, drive gear is socketed with the rotating shaft, the two ends of electro-plating roller are provided with installation axle, the both sides in accumulator tank be provided with
The corresponding installation draw-in groove of installation axle, electro-plating roller are connected on installation draw-in groove by installation axle and are fixed, wherein the installation axle of one end
Surface is socketed with travelling gear and is engaged with drive gear, and the motor is connected with control system.
3. intelligent high-pressure air electroplate liquid retracting device according to claim 2, it is characterised in that the motor is
Servomotor, the induction apparatuss are infrared inductor.
4. intelligent high-pressure air electroplate liquid retracting device according to claim 1, it is characterised in that the air compressing device is also
Including air accumulator, the air-compressor set outfan is connected with the input port of air accumulator by connecting tube, and the delivery outlet of air accumulator leads to
Cross connecting tube to be connected with high pressure nozzle, in the connecting tube, connect air solenoid valve, built in gas tank is equipped with pressure transducer, institute
State the connection of air solenoid valve, pressure transducer and control system.
5. intelligent high-pressure air electroplate liquid retracting device according to claim 1, it is characterised in that also including level sensing
Device, the liquid level sensor arrange the side wall in electro-plating roller, and recovery electromagnetic valve is provided with the recovery tube, and the liquid level is passed
Sensor, recovery electromagnetic valve are connected with control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621083545.4U CN206089877U (en) | 2016-09-19 | 2016-09-19 | Intelligence highly -compressed air electroplates fluid recovery unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621083545.4U CN206089877U (en) | 2016-09-19 | 2016-09-19 | Intelligence highly -compressed air electroplates fluid recovery unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206089877U true CN206089877U (en) | 2017-04-12 |
Family
ID=58480696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621083545.4U Expired - Fee Related CN206089877U (en) | 2016-09-19 | 2016-09-19 | Intelligence highly -compressed air electroplates fluid recovery unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206089877U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106544719A (en) * | 2016-09-19 | 2017-03-29 | 武建刚 | A kind of intelligent high-pressure air electroplate liquid retracting device |
-
2016
- 2016-09-19 CN CN201621083545.4U patent/CN206089877U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106544719A (en) * | 2016-09-19 | 2017-03-29 | 武建刚 | A kind of intelligent high-pressure air electroplate liquid retracting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170412 Termination date: 20180919 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |