CN206045207U - A kind of temperature control equipment - Google Patents
A kind of temperature control equipment Download PDFInfo
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- CN206045207U CN206045207U CN201620902132.8U CN201620902132U CN206045207U CN 206045207 U CN206045207 U CN 206045207U CN 201620902132 U CN201620902132 U CN 201620902132U CN 206045207 U CN206045207 U CN 206045207U
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Abstract
This utility model provides a kind of temperature control equipment (6), for adjusting the temperature of air in the main line (1) for breathing air supply system (100), it is characterised in that include:Chiller (61), which is arranged on main line (1), for cooling air;Heater (62), which is arranged on the main line (1) in chiller (61) downstream, for heating air, and including two heaters (621) being arranged in parallel;First temperature sensor (63), which is arranged on the main line (1) of chiller (61) upstream, for detecting the initial temperature of air;Second temperature sensor (64), which is arranged on the main line (1) in heater (62) downstream, for detecting the final temperature of air;Temperature controller, which is used for the operation according to initial temperature and final temperature control chiller (61) and heater (62), and final temperature is adjusted to be close to target temperature.
Description
Technical field
This utility model relates in general to protective gear, and more particularly to a kind of temperature adjustment for breathing air supply system sets
It is standby.
Background technology
Some poisonous and hazardous danger may be deposited in biocontainment laboratory, chemical laboratory and some medical spaces
Material, the staff for being tested in these places and being operated need dress safety device so as to these danger quality guarantees
Hold isolation.For example, in the laboratory of level Four biosafety level (BSL-4), the necessary whole body wearing of staff is bubble-tight
Positive-pressure protective clothes, and breathed by being communicated to the respirator inside positive-pressure protective clothes.Supply to protective garment or respirator
Device can be the air supply system of the gas bomb that staff each carries with or central gas supply.The air supply system of concentration is general
Air is collected from ambient atmosphere, collected air is carried out to be transported in protective garment again after a series of process.In the world,
European standard EN12021 is adopted typically for the quality standard of breathing air, wherein regulation carbon monoxide content is low by volume
In 15/1000000ths, carbon dioxide content is less than 500/1000000ths by volume, and oxygen content is by volume in percent 20 Hes
Between percent 22.
Article《The one positive-pressure protective clothes of BSL-4 laboratorys and life-support system》(《Health care is equipped》2005
Volume 26 o. 11th 31-32, page 46) disclose a kind of life-support system to one positive-pressure protective clothes supply, including master
Air supply system and standby air supply system.Main air supply system includes air compressor machine, air freezing exsiccator, compressed air reservoir, pressure
Contracting air oil water separator, filtration system, analysis and Control system, security alerting system, heater, cooler, connecting pipe etc..
Standby air supply system includes high-pressure cylinder group, gas bus-bar and switch valve etc..This life-support system depends on scene
Staff is operated on the spot and is controlled, it is impossible to the operation conditions of long distance control system, can not be realized according to supply situation
Autostop, aerofluxuss or switching.In addition, the gas pressure fluctuation of this system feed is larger.
Utility model content
A purpose of the present utility model be to provide a kind of temperature adjustment ability it is higher, can at short notice to big flow
The temperature control equipment that air is heated up or lowered the temperature.
For this purpose, this utility model provides a kind of temperature control equipment, the main line for adjusting breathing air supply system is hollow
The temperature of gas, it is characterised in that include:Chiller, which is arranged on main line, for cooling air;Heater, which sets
Put on the main line in chiller downstream, for heating air, and including two heaters being arranged in parallel;First temperature
Sensor, which is arranged on the main line of chiller upstream, for detecting the initial temperature of air;Second temperature sensor,
Which is arranged on the main line in heater downstream, for detecting the final temperature of air;Temperature controller, which is used for according to just
The operation of beginning temperature and final temperature control chiller and heater, and final temperature is adjusted to be close to target temperature.
The temperature of mass flow air can more efficiently be controlled according to temperature control equipment of the present utility model, the moment of air is tackled
Pressure oscillation, so as to improve the stability of the delivery air temperature of breathing air supply system.
According to a preferred embodiment of the present utility model, chiller includes cooling driers.By being used as from cooling driers
Chiller, reduces can the manufacturing cost of temperature control equipment, and can provide the cooling capacity of mass flow air.
According to a preferred embodiment of the present utility model, heater includes resistance type heater.Resistance type heater has
Have the advantages that cost is relatively low, easy to operate, power adjustable.
According to a preferred embodiment of the present utility model, temperature controller is configured to, when the first temperature sensor is examined
When more than the temperature for measuring the first temperature value lower than target temperature, chiller is closed down, when the first temperature sensor is detected
When temperature is than more than target temperature high second temperature value, heater is closed down.By the controlling party of such design temperature controller
Formula, can realize stable temperature control by relatively simple algorithm routine, make the temperature range of delivery air be maintained at little
In the range of.
According to a preferred embodiment of the present utility model, the first temperature value is 3 degrees Celsius, and second temperature value is 5 Celsius
Degree.It is shown experimentally that, the setting of this temperature value more meets the service ability of available chiller and heater, together
When needs of the satisfaction with gas unit to temperature stability.
According to a preferred embodiment of the present utility model, temperature controller includes programmable PID
(PID) controller.By this controller can easily design temperature control program, be conducive to saving equipment manufacture and
Maintenance cost.
According to a preferred embodiment of the present utility model, second temperature sensor can be measured most by temperature controller
Finishing temperature is controlled between 18 degrees Celsius and 30 degrees Celsius.This temperature range is proved to meet uses gas feelings with the general of gas unit
The range of accommodation of temperature controller is arranged on this temperature range and can solve to set while temperature adjustment needs are met by condition
Standby resource.
According to a preferred embodiment of the present utility model, the air in main line includes compressed air.It is right by possessing
The temperature adjustment ability of compressed air, more can be adapted to breathe the need of air supply system according to temperature control equipment of the present utility model
Will.
According to a preferred embodiment of the present utility model, when temperature control equipment works, the pressure of compressed air is 1
Bar is to 10 bars.By possessing the temperature adjustment ability to this compressed air, temperature control equipment is more can adapt in general
Breathing air supply system, the application demand for breathing air supply system for being particularly used for laboratory.
Description of the drawings
Above and other feature and advantage of the present utility model will be by referring to the drawings to this utility model embodiment
Detailed description in manifested, wherein:
Fig. 1 illustrates the general illustration of the breathing air supply system according to one embodiment of this utility model;
Fig. 2 illustrates the partial schematic diagram of one of defecator of the breathing air supply system according to Fig. 1 embodiments;
Fig. 3 illustrates the partial schematic diagram of the gas monitor equipment of the breathing air supply system according to Fig. 1 embodiments;
Fig. 4 illustrates the partial schematic diagram of the temperature control equipment of the breathing air supply system according to Fig. 1 embodiments;
Fig. 5 illustrates that the auxiliary gas of the breathing air supply system according to Fig. 1 embodiments switch the partial schematic diagram of equipment.
In the drawings, same or analogous reference represents same or analogous element.
Specific embodiment
Referring to Fig. 1, which illustrates the general illustration of the breathing air supply system 100 according to one embodiment of this utility model.Such as
Shown in figure, breathing air supply system 100 is overall in connection in series-parallel convolution layout, and each equipment of system is arranged along main line 1.It is main
Pipeline 1 with connect with ambient atmosphere with the input 11 of input air and with gas unit (not shown) such as positive-pressure protective clothes
Connection is with the outfan 12 of delivery air.Main line 1 is in 11 branch around of input into the first bye-pass 1a and the second bye-pass
1b, they have first input end 11a and the second input 11b respectively, and are incorporated into supervisor in 4 upstream of gas switching equipment
Road 1.The first air intake installation 2a and the first pre-processing device 3a is sequentially arranged on the first bye-pass 1a, in the second bye-pass 1b
On be sequentially arranged the second air intake installation 2b and the second pre-processing device 3b, they are with the first air intake installation 2a and the first pretreatment
Equipment 3a structures are identical.In other words, according to it is of the present utility model breathing air supply system 100 include parallel connection two groups of air intake installations and
Pre-processing device.In this two groups of air intake installations and pre-processing device downstream, gas monitor on the main line 1, has also been sequentially arranged
4, two grades of air accumulators 5 of equipment, temperature control equipment 6, auxiliary gas switching equipment 7.It should be understood that according to breathing of the present utility model
The order of placement of the various pieces of air supply system 100 is not limited thereto, and other possible arrangement forms and order of placement are also
It is contemplated that.
The input 11a of main line 1 is arranged according to the first air intake installation 2a of the present utility model, for from ambient atmosphere
Then air is compressed for storage and is further processed by suction fresh air.In the present embodiment, the first air intake installation 2a bags
Include air compressor, such as screw air compressor.The operation power of the first air intake installation 2a is to anti-with gas unit such as malleation
Air pressure and gas consumption of the shield while take in usage quantity and protective garment have a direct impact.In the present embodiment, first
The operation power of air intake installation 2a should be able to meet the use requirement of 6 sets of positive-pressure protective clothes, the output pressure of such as system simultaneously
For 6 bars.In addition, the first air intake installation 2a can guarantee that the inlet pressure of positive-pressure protective clothes is 5 bars, and can guarantee that in positive-pressure protective clothes
Pressure be malleation relative to the application places such as air pressure in biocontainment laboratory, for example, 5 millibars.For this purpose, the first air inlet
The supply gas pressure of device 2a outputs can be 10 bars.The air demand of the first air intake installation 2a should ensure that supplied air in Jing
The air demand reached in each protective garment after each several part loss for crossing breathing air supply system 100 meets following condition:1) meet one
The respiratory demand of individual normal adult;2) meet human-body radiating demand, this causes the rate of ventilation in protective garment to be usually not less than
20 times per hour;3) ensure that, in the case of protective garment breakage, the flow direction of air-flow is to flow out from inside to outside.For example, every malleation
Air demand in protective garment can reach 0.5 cubic meters per minute.For this purpose, the air demand of the first air intake installation 2a should be no less than 3
Cubic meters per minute.In the present embodiment, the structure of the second air intake installation 2b is identical with the first air intake installation 2a.
Preferably, first and second air intake installation 2a, 2b are controlled by automatic controlling device.Described automatically controlling sets
It is standby to be set to, first and second are controlled according to the air pressure in the main line 1 or other parts of breathing air supply system 100
The start and stop of air intake installation 2a, 2b or watt level, for example, make first and second air intake installation 2a, 2b and pressure correlation ground add automatically
Carry/unloading.In the present embodiment, the automatic controlling device can online or remote setting parameter and control device state, if
There is man machine interface, and there are warning output and telecommunications functions.
In the present embodiment, first and second air intake installation 2a, 2b are mutually redundant, in use alternate run.This friendship
Can be realized by the automatic controlling device for operation.For example, automatic controlling device record the first and second air intake installation 2a,
2b respective accumulated running times, and priority level is arranged alternately to first and second air intake installation 2a, 2b daily.At one day
In, one of first and second air intake installation 2a, 2b are in preferential running status, wherein another as guest machine, in unloading
Carry running status.It is then contrary in next day.
As shown in figure 1, including being sequentially arranged along the first bye-pass 1a according to the first pre-processing device 3a of the present utility model
Drying device 31a, primary air accumulator 32a and defecator 33a.
In the present embodiment, drying device 31a includes freezer dryer, for by the pressure leak source temperature of compressed air
Degree is reduced to less than 3 degrees Celsius so that supplies to the air with gas unit and keeps suitable humidity, so as to improve human body respiration
Comfort level.Drying device 31a scalable is setting different dew point temperatures.In first arm in the first pre-processing device 3a downstreams
Dew-point detecting device 34a such as dew point transducers can be set on the 1a of road, for detecting the dew point temperature of the air of drying.Can lead to
Crossing automaton makes dew-point detecting device 34a be associated with drying device 31a so that drying device 31a is automatically according to dew
The testing result of point detection device 34a controls the degree of drying of air, protected using the air dew point temperature at gas unit automatically
Hold in optimum range, so as to the humidity for avoiding ambient atmosphere directly affect it is wet with the air in gas unit such as positive-pressure protective clothes
Degree.Alternatively, gs-oil separator (not shown) can be also set in drying device 31a upstreams, for isolating in compressed air
Oil, so as to protect drying machine.
In the present embodiment, primary air accumulator 32a is done for temporarily storing enough processes with 600 liters of volume
The air that dry device 31a is dried, stablize for a long time enough source of the gas so as to give to be provided with gas unit, it is to avoid the first air intake installation 2a
Startup and close down the supply situation directly influenced with gas unit.As shown in figure 1, primary air accumulator 32a includes being arranged at top
The relief valve 321a in portion, exceedes safety value for the air pressure in the primary air accumulator 32a and opens with too high in canister
Pressure.Primary air accumulator 32a also includes the drain valve 323a for being arranged at bottom, and drain valve 323a is, for example, electromagnetic valve, is used for
Condensed water that may be present in primary air accumulator 32a is discharged periodically.Pressure gauge 322a is additionally provided with primary air accumulator 32a for
Pressure in operator's monitor in real time tank.
Fig. 2 illustrates the defecator 33a of the first pre-processing device 3a according to Fig. 1 embodiments.As depicted in figs. 1 and 2, mistake
Coarse filter 331a that filter device 33a includes being sequentially arranged on the first bye-pass 1a, the first fine filter 332a, activated carbon mistake
Filter 333a, catalyzing carbon monoxide filter 334a, carbon dioxide filter 335a and the second fine filter 336a.
In the present embodiment, coarse filter 331a includes 1 micron filter, can filter flue dust in air, steam, oil
Mist, solid and microorganism.For 1 micron of microgranule of particle diameter, the filter efficiency of coarse filter 331a can reach percent
99.925.First fine filter 332a includes 0.01 micron filter, can filter trickleer flue dust in air, steam, oil
Mist, solid and microorganism.For 0.01 micron of microgranule of particle diameter, the filter efficiency of the first fine filter 332a can reach percentage
99.9999.Active carbon filter 333a can absorb the abnormal flavour in compressed air.Set in catalyzing carbon monoxide filter 334a
There is catalyst, the chemical reaction of carbon dioxide is oxidized to for the carbon monoxide in catalytic air.Carbon dioxide filter
The carbon dioxide that the carbon dioxide and carbon monoxide that 335a can be included in absorption air originally is generated Jing after catalysis.Second smart mistake
Filter 336a can filter issuable secondary micro- in catalyzing carbon monoxide filter 334a and carbon dioxide filter 335a
Grain pollutant.Similarly, the second fine filter 336a can also reach percent for the filter efficiency of 0.01 micron of particle diameter
99.9999。
Solid and liquid particle in the compressed air in the filtration of defecator 33a, the first bye-pass 1a will be low
In 0.01 milligram per cubic metre, oil moisture content is less than 0.003 milligram per cubic metre, free from extraneous odour, and carbon monoxide content is by volume
Less than 15/1000000ths, carbon dioxide content is less than 500/1000000ths by volume.
In the present embodiment, defecator 33a is filtered to the compressed air from the first air intake installation 2a, the pressure
The pressure of contracting air is, for example, 1 bar to 10 bars.For this purpose, each filter of defecator 33a type selecting should enter with first
The air demand (such as 3 cubic meters per minutes) of device of air 2a matches.The operating temperature of defecator 33a can be 1.5 to 30
Degree Celsius.
As coarse filter 331a and first and second fine filter 332a, 336a Jing are often susceptible to blocking, therefore
In the present embodiment, coarse filter 331a and first and second fine filter 332a, 336a are each equipped with pressure reduction monitoring dress
337a such as differential pressure pickups are put, for the stopping state of Dynamic Announce filter, is easy to change filter element at any time.In addition, active
The filter element of carbon filter 333a, catalyzing carbon monoxide filter 334a and carbon dioxide filter 335a should be regularly replaced, for example
Change once every year or per 2000 hours.
In the present embodiment, be respectively equipped with the first bye-pass 1a before and after defecator 33a a sample tap 35a,
36a, is sampled for filtering the compressed air before and after device 33a filtrations for site operation personnel at any time to Jing, with
The operational efficiency of air quality and defecator 33a is monitored by manual type.
Similarly, as shown in figure 1, according to the second pre-processing device 3b of the present utility model include along the second bye-pass 1b according to
The drying device 31b of secondary arrangement, primary air accumulator 32b and defecator 33b.
In the present embodiment, drying device 31b includes freezer dryer, for by the pressure leak source temperature of compressed air
Degree is reduced to less than 3 degrees Celsius so that supplies to the air with gas unit and keeps suitable humidity, so as to improve human body respiration
Comfort level.Drying device 31b scalable is setting different dew point temperatures.In second arm in the second pre-processing device 3b downstreams
Dew-point detecting device 34b such as dew point transducers can be set on the 1b of road, for detecting the dew point temperature of the air of drying.Can lead to
Crossing automaton makes dew-point detecting device 34b be associated with drying device 31b so that drying device 31b is automatically according to dew
The testing result of point detection device 34b controls the degree of drying of air, protected using the air dew point temperature at gas unit automatically
Hold in optimum range, so as to the humidity for avoiding ambient atmosphere directly affect it is wet with the air in gas unit such as positive-pressure protective clothes
Degree.Alternatively, gs-oil separator (not shown) can be also set in drying device 31b upstreams, for isolating in compressed air
Oil, so as to protect drying machine.
In the present embodiment, primary air accumulator 32b has the volume of 600L, enough through drying for temporarily storing
The air that device 31b is dried, stablize for a long time enough source of the gas so as to give to be provided with gas unit, it is to avoid the second air intake installation 2b's
Start and close down the supply situation directly influenced with gas unit.As shown in figure 1, primary air accumulator 32b includes being arranged at top
Relief valve 321b, exceed safety value for the air pressure in the primary air accumulator 32b and open to cross high pressure in canister
Power.Primary air accumulator 32b also includes the drain valve 323b for being arranged at bottom, and drain valve 323b is, for example, electromagnetic valve, for fixed
Phase discharges condensed water that may be present in primary air accumulator 32b.Pressure gauge 322b is additionally provided with primary air accumulator 32b for behaviour
Make the pressure in personnel's monitor in real time tank.
Fig. 2 equally illustrates the defecator 33b of the second pre-processing device 3b according to Fig. 1 embodiments.Such as Fig. 1 and Fig. 2 institutes
Show, coarse filter 331b that defecator 33b includes being sequentially arranged on the second bye-pass 1b, the first fine filter 332b, work
Property carbon filter 333b, catalyzing carbon monoxide filter 334b, carbon dioxide filter 335b and the second fine filter 336b.
In the present embodiment, coarse filter 331b includes 1 micron filter, can filter flue dust in air, steam, oil
Mist, solid and microorganism.For 1 micron of microgranule of particle diameter, the filter efficiency of coarse filter 331b can reach percent
99.925.First fine filter 332b includes 0.01 micron filter, can filter trickleer flue dust in air, steam, oil
Mist, solid and microorganism.For 0.01 micron of microgranule of particle diameter, the filter efficiency of the first fine filter 332b can reach percentage
999.9999.Active carbon filter 333b can absorb the abnormal flavour in compressed air.In catalyzing carbon monoxide filter 334b
Catalyst is provided with, and the chemical reaction of carbon dioxide is oxidized to for the carbon monoxide in catalytic air.Carbon dioxide filter
The carbon dioxide that the carbon dioxide and carbon monoxide that 335b can be included in absorption air originally is generated Jing after catalysis.Second smart mistake
Filter 336b can filter issuable secondary micro- in catalyzing carbon monoxide filter 334b and carbon dioxide filter 335b
Grain pollutant.Similarly, the second fine filter 336b can also reach percent for the filter efficiency of 0.01 micron of particle diameter
999.9999。
Solid and liquid particle in the compressed air in the filtration of defecator 33b, the second bye-pass 1b will be low
In 0.01 milligram per cubic metre, oil moisture content is less than 0.003 milligram per cubic metre, free from extraneous odour, and carbon monoxide content is by volume
Less than 15/1000000ths, carbon dioxide content is less than 500/1000000ths by volume.
In the present embodiment, defecator 33b is filtered to the compressed air from the second air intake installation 2b, the pressure
The pressure of contracting air is, for example, 1 bar to 10 bars.For this purpose, each filter of defecator 33b type selecting should enter with second
The air demand (such as 3 cubic meters per minutes) of device of air 2b matches.The operating temperature of defecator 33b can be 1.5 to 30
Degree Celsius.
As coarse filter 331b and first and second fine filter 332b, 336b Jing are often susceptible to blocking, therefore
In the present embodiment, coarse filter 331b and first and second fine filter 332b, 336b are each equipped with pressure reduction monitoring dress
337b such as differential pressure pickups are put, for the stopping state of Dynamic Announce filter, is easy to change filter element at any time.In addition, active
The filter element of carbon filter 333b, catalyzing carbon monoxide filter 334b and carbon dioxide filter 335b should be annual or little per 2000
Shi Genghuan is once.
In the present embodiment, be respectively equipped with the second bye-pass 1b before and after defecator 33b a sample tap 35b,
36b, is sampled for filtering the compressed air before and after device 33b filtrations for site operation personnel at any time to Jing, with
The operational efficiency of air quality and defecator 33b is monitored by manual type.
This utility model arranges the two groups of pre-processing devices connected with two groups of air intake installations respectively, can increase empty to compression
The flow of the processing speed of gas and increase through the compressed air of main line 1 such that it is able to supplied with gas unit to more.
Fig. 3 illustrates the gas monitor equipment 4 of the breathing air supply system 100 according to the present embodiment.As shown in figures 1 and 3, gas
Body monitoring device 4 is arranged on the main line 1 in the convergent point downstream of described first and second bye-passes 1a, 1b, generally includes use
Detection means 41, the analysis and Control for control signal is analyzed and sent to testing result in detection compressed air composition
Device 41 and the performs device 43 for main line 1 is controlled according to control signal.
In the present embodiment, detection means 41 is connected with main line 1 with from 1 Real-time Collection compressed air sample of main line,
And including the Sensor box of one or more sensors is provided with which.For example, be provided with Sensor box carbon monoxide transducer, two
Oxidation carbon sensor and oxygen sensor.Thus, detection means 41 can be in on-line real-time measuremen compressed air carbon monoxide,
The content of carbon dioxide and oxygen.It should be understood that other gas detection sensors can also be installed in Sensor box as needed, use
In the quality of detection compressed air, the purposes of gas monitor equipment 4 is extended.For example, the range of error of these sensors is positive and negative
Within percent 2, and possess demarcation condition and standard gas source interface to carry out on-line proving.
Analysis Control Unit 42 includes analyzer and controller.The detection data that analyzer can be sent to detection means 41
Analyzed in real time, controller can send control signal according to analysis result so that performs device 43 performs corresponding operating.Control
Device can also send alarm signal.
Performs device 43 includes the main line switching mechanism 431 being separately positioned on main line 1 and main line discharging mechanism
432.Main line switching mechanism 431 can control the break-make of main line 1 according to the control signal that Analysis Control Unit 42 sends, and
Main line discharging mechanism 432 can be optionally discharged in main line 1 according to the control signal that Analysis Control Unit 42 sends
Compressed air.
Pneumatic operated valve 4311 that main line switching mechanism 431 includes being arranged on main line 1, control piper 4312 and first are electric
Magnet valve 4313.Pneumatic operated valve 4311 can control the break-make of main line 1.4312 one end of control piper connects pneumatic operated valve 4311, another
The main line 1 of logical 4311 upstream of pneumatic operated valve of termination.First electromagnetic valve 4313 is arranged on control piper 4312, for according to control
Signal controls the break-make of control piper 4312.When the analysis of 42 pairs of testing results for carrying out self-test device 41 of Analysis Control Unit is
When air is qualified, Analysis Control Unit 42 sends control signal, makes the first electromagnetic valve 4313 be powered and opens, to connect control piper
4312, so as to allowing pneumatic operated valve 4311 to open and connecting main line 1.When 42 pairs of detections for carrying out self-test device 41 of Analysis Control Unit
As a result when analysis is that air is unqualified, Analysis Control Unit 42 sends control signal, closes 4313 power-off of the first electromagnetic valve,
To disconnect control piper 4312, so as to allowing pneumatic operated valve 4311 to close and disconnecting main line 1.In 41 failure of detection means, analysis control
When 42 failure of device processed and power-off, the first electromagnetic valve is remained off, so that pneumatic operated valve 4311 is remained turned-off,
Prevent the compressed gas in main line 1 from exporting.
Main line discharging mechanism 432 includes discharge pipe 4321, the second electromagnetic valve 4322 and hand-operated valve 4323.Discharge pipe
4321 one end are connected to main line 1, and the other end is connected to the second electromagnetic valve 4322, and in middle setting hand-operated valve 4323.Handss
Dynamic valve 4323 typically maintains a normally open state.When the analysis result of Analysis Control Unit 42 is that gas is unqualified, analysis and Control dress
Put 42 send control signal cause the second electromagnetic valve 4322 be powered open, so as to outwardly discharge the unqualified gas in main line 1
Body.When the analysis result of Analysis Control Unit 42 is that gas is qualified, Analysis Control Unit 42 sends control signal and causes second
4322 power-off of electromagnetic valve is closed, so as to not outwardly discharge gas.If the now failure of the second electromagnetic valve 4322 cannot be closed, can
Manually valve 4323 carrys out hand off discharge pipe 4321.
The alarm signal of the controller of Analysis Control Unit 42 can be exported to remote monitoring alarm device.The long-range prison
The warning of control alarm device can be divided into three-level warning, and can set alarming value as needed.For example, when in compressed air oxygen contain
It is higher than that 8/1000000ths and/or carbon dioxide content are pressed by volume that amount is less than 19.5 percent, carbon monoxide content by volume
When stereometer is higher than 400/1000000ths, starts one-level and report to the police;When in compressed air, oxygen content is less than percent by volume
19th, carbon monoxide content by volume be higher than 12/1000000ths and/or carbon dioxide content by volume be higher than 450/1000000ths
When, start secondary alarm;When in compressed air, oxygen content presses volume less than 18.5 percent, carbon monoxide content by volume
Meter higher than 15/1000000ths and/or carbon dioxide content by volume be higher than 500/1000000ths when, start three-level report to the police.In addition,
The different operating of different alert levels is set as needed can also.For example, one-level is reported to the police as common warning, only display alarm letter
There is hidden danger in breath prompting user;Secondary alarm is fault alarm, display alarm information, while preventing from starting the first and second air inlets
Device 2a, 2b;Three-level is reported to the police and is reported to the police for catastrophe failure, sends sound and light alarm, while stopping first and second air intake installation 2a, 2b
Work, and empty the gas of monitoring point upstream.
As shown in figure 1, also including being arranged on 4 downstream of gas monitor equipment according to the breathing air supply system 100 of the present embodiment
Main line 1 on two grades of air accumulators 5.Similar with primary air accumulator 32a, 32b, two grades of air accumulators 5 include being arranged on top
Relief valve 51, for opening pressure release when pressure inside the tank exceedes safety value.Two grades of air accumulators 5 also include being arranged on the draining of bottom
Such as electromagnetic valve of valve 53, for condensed water that may be present in regular drain tank.52 He of pressure gauge is additionally provided with two grades of air accumulators 5
Pressure transducer 54.Pressure gauge 52 is used to monitor the pressure in two grades of air accumulators 5, pressure transducer for field personnel on the spot
54 for the signal of pressure inside the tank is sent to long distance control system, for the pressure in two grades of air accumulators 5 of remotely monitor.Two grades
The volume of air accumulator 5 is, for example, 2000 liters, can reduce the pressure oscillation of breathing 100 supplied air of air supply system as far as possible.
In the present embodiment, two grades of air accumulators 5 can be associated with first and second air intake installation 2a, 2b so that two grades of storages
Pressure in gas tank 5 can be used for the start and stop for controlling first and second air intake installation 2a, 2b.For example, when in two grades of air accumulators 5
When pressure is less than 7.5 bar, the first air intake installation 2a or the second air intake installation 2b starts;When the pressure in two grades of air accumulators 5 is higher than 9
Ba Shi, the first air intake installation 2a and the second air intake installation 2b are closed down.
Fig. 4 illustrates the temperature control equipment 6 of the breathing air supply system 100 according to Fig. 1 embodiments.As shown in Figure 1 and Figure 4,
Two grades of 5 downstreams of air accumulator are arranged according to the temperature control equipment 6 of this utility model embodiment.Temperature control equipment 6 include according to
The secondary chiller 61 being arranged on main line 1 and heater 62.In the present embodiment, chiller 61 includes lyophilization
Machine, compressed air is into freezer dryer and carries out heat exchange, is then discharged out.Heater 62 include two be arranged in parallel plus
Hot device 621, the heater 621 are, for example, resistance type heater.
Temperature control equipment 6 also includes the first temperature sensor 63 for being arranged on 61 upstream of chiller and is arranged on heating
The second temperature sensor 64 in 62 downstream of device, for detecting initial temperature and process of the compressed air before temperature adjustment
Final temperature after temperature adjustment.Temperature control equipment 6 also includes temperature controller (not shown), such as programmable ratio
Integral differential (PID) controller, for the temperature control chiller detected according to the first and second temperature sensors 63,64
61 and the operation of heater 62.The control is control start and stop for the chiller 61 including freezer dryer, right
Be control power for the heater 62 including resistance type heater, for example, resistance-type is continuously adjusted by two controllable silicons
The power of heater.Temperature controller can be set to, when the temperature that the first temperature sensor 63 is detected it is lower than target temperature
When more than first temperature value (such as 3 degrees Celsius), such as, when the temperature reaches 21 degrees Celsius, close down chiller 61;When first warm
When the temperature that detects of degree sensor 63 is than more than target temperature high second temperature value (such as 5 degrees Celsius), for example the temperature reaches
When 29 degrees Celsius, heater 62 is closed down.It follows that the temperature measured in the first temperature sensor 63 is close to target temperature
When, chiller 61 and the work simultaneously of heater 62 or while worked with the half of rated power, so as to prominent in air themperature
Adjusted than opening corresponding cooling or the faster temperature of heater to obtain by closing corresponding cooling or heater during change
Energy-conservation power.Whereby, the instantaneous temperature to big flow compressed air can be kept to become according to temperature control equipment of the present utility model 6
The adaptability of change, the gentle cooling capacity of liter for example can in the case of maximum flow rate with 15 degrees Celsius in the short time.In addition may be used
To expect, can also be arranged to according to temperature control equipment of the present utility model 6, when the temperature that the first temperature sensor 63 is detected
When more than degree the first temperature value lower than target temperature, make compressed air without apparatus for supercooling 61 merely through heater 62;
When more than the temperature that the first temperature sensor 63 is detected is than the high second temperature value of target temperature, make compressed air without plus
Thermal 62 and merely through chiller 61.This set is further conducive to the temperature for quickly tackling big flow compressed air to dash forward
Become.
It is adjustable in the range of 18 to 30 degrees Celsius through the temperature of the compressed air of 6 homoiothermic of temperature control equipment.For example,
Temperature control equipment 6 can be by the temperature control of compressed air in 24 degrees centigrades, and temperature fluctuation range is less than 2 degrees Celsius,
Control between 23 to 25 degrees Celsius.The temperature adjustment of compressed gas is used for according to the temperature control equipment 6 of the present embodiment, should
The pressure of compressed gas is for example in 1 bar between 10 bars.
As shown in figure 1, bypass is provided with the side of temperature control equipment 6 according to the breathing air supply system 100 of the present embodiment
Pipeline, conveys for making compression supply bypass temperature control equipment 6 when carrying out temperature adjustment.
Fig. 5 illustrates the auxiliary gas switching equipment 7 of the breathing air supply system 100 according to Fig. 1 embodiments.Such as Fig. 1 and Fig. 5 institutes
Show, switch equipment 7 according to auxiliary gas of the present utility model and be arranged in 6 downstream of temperature control equipment, including storing cushion gas
The standby caisson 71 of body and the switching device 72 being arranged between standby caisson 71 and main line 1.In the present embodiment
In, standby caisson 71 for example includes bailout bottle.The operation of switching device 72 can optionally by standby caisson
71 are switched to main line 1, so as in case of emergency give with gas unit feed auxiliary gas.According to this utility model ground cushion gas
Body switching equipment 7 also includes pressure switch 73 and control power supply (not shown).Pressure switch 73, control power supply and switching device 72
To be formed for controlling the control circuit of switching device by being electrically connected to each other.Pressure switch 73 is according to the gas pressure in main line 1
Power situation turn on automatically and disconnecting circuit, control power supply are optionally powered to switching device 72 by pressure switch 73.Control
Whether power supply connects the operation for determining switching device 72 with switching device 72.The supply voltage of control power supply is, for example, 24
Volt.
In the present embodiment, switching device 72, control power supply and pressure switch 73 are associated into, when pressure switch 73 is measured
When air pressure in main line 1 is less than rated value, pressure switch 73 is closed, so that control power supply is disconnected with switching device 72,
So as to switching device 72 makes standby caisson 71 connect with main line 1;When pressure switch 73 measures the air pressure in main line 1
Power be higher than rated value when, pressure switch 73 is opened so that control power supply connect with switching device 72, so as to switching device 72 make it is standby
Disconnected with main line 1 with caisson 71.
As shown in Figure 1 and Figure 5, switching device 72 includes the first standby pipe for connecting standby caisson 71 and main line 1
Road 721.It is provided with pneumatic operated valve 722 to control the break-make of the first spare duct 721 on first spare duct 721.Switching device 72
Also include control piper 723, its one end connection pneumatic operated valve 722, the other end are connected to the first spare duct 721 and main line 1
On the main line 1 of junction point upstream.When control piper 723 is ventilated, pneumatic operated valve 722 is remained turned-off so as to disconnect the first standby pipe
Road 721, when control piper 723 is died, pneumatic operated valve 722 is opened so as to connect the first spare duct 721.Control piper 723
Break-make realizes that by the electromagnetic valve 724 being arranged on control piper 723 electromagnetic valve 724 is by pressure switch 73 and control power supply
Connect.When the pressure that pressure switch 73 measures the air in main line 1 is less than the first rated value, pressure switch 73 is closed, with
Control power supply is disconnected with electromagnetic valve 724, cause electromagnetic valve 724 to close and disconnect control piper 723, so that pneumatic operated valve 722
Open and connect the first spare duct 721;When the pressure that pressure switch 73 measures the air in main line 1 is higher than the second rated value
When, pressure switch 73 is opened, so that control power supply is connected with electromagnetic valve 723, causes electromagnetic valve 724 to open and connect control piper
723, so that pneumatic operated valve 722 cuts out and disconnects the first spare duct 721.First rated value for example, 6 bars, the second rated value example
Such as it is 8 bars.
In the present embodiment, pneumatic operated valve 722 possesses position of the switch feedback device (not shown), can be to now by the device
Field staff provides working condition and warning message.
In the present embodiment, 72 second spare duct 725 of switching device.Second spare duct 725 is connected to master at one end
Pipeline 1, is connected to the first spare duct 721 near the upstream of standby caisson 71 in the other end or is connected directly to standby storage
Device of air 71.Second spare duct 725 is provided with hand-operated valve 726, for passing through work on the spot people when switching device 72 fails
Standby caisson 71 is switched to main line 1 by the artificial operation of member.
Switching equipment 7 according to the auxiliary gas of the present embodiment also includes check-valves 74.Check-valves 74 are arranged on switching device
On the main line 1 of 72 upstreams, for when standby caisson 71 is switched to main line 1, preventing from the auxiliary gas for feeding out
There is reverse flow in main line 1.
As shown in figure 1, auxiliary gas switch equipment 7 at main line 1 on be provided with air relief valve 8, for reducing main line 1
The pressure of interior compressed air so as to be suitable to be fed to and use gas unit.
Made by 316L rustless steels according to all pipelines of the breathing air supply system 100 of this utility model embodiment, its
The nominal diameter of middle main line 1 is, for example, 50 millimeters.The connected mode of pipeline ensure that it is safe and reliable, be easy to safeguard.Pipeline
Can select and removably exempt to weld quick assembling mode, after Pipe installing, possess segmentation pressurize detection and system purge condition.Card
The design pressure-bearing of pressure pipeline connection is 15 bars, and operating pressure is 10 bars.In a supply point setting flow switch, each gas is used for monitoring
Unit uses gas situation.
Manually and automatically two kinds of working methods are had according to the breathing air supply system 100 of this utility model embodiment.Manual work
Be mainly used in emergent compulsive work, stop in emergency with maintenance monitoring as mode etc., automatic working method is mainly by control automatically
System processed is realized automatically controlling to the remainder for breathing air supply system 100.The major control of automatic control system to as if the
One and the second air intake installation 2a, 2b, the drying device of first and second pre-processing device 3a, 3b and temperature control equipment 6
Chiller 61 and heater 62.The input of automatic control system is mainly the signal of various detection sensors, output mainly
It is the switch of each control object.
In the present embodiment, automatic control system adopts Siemens's S7-300 series of PLC as control core, and using upper
The four-layer structure of the electromechanical brain in position, man machine interface, PLC, sensor and switch element, wherein man machine interface possess Ethernet and connect
Mouth is used for the exploitation for supporting remote monitoring function.Main control PLC should be able to be with first and second air intake installation 2a, 2b and gas monitor
Equipment 4 carries out information exchange, and each discrete switch, valve, sensor etc. are connected in PLC system.To improve the peace of system
Quan Xing, when gas monitor equipment 4 occurs or releases fault alarm, can stop or start first and second air intake installation 2a, 2b
Operation.Automatic control system has gone out to realize outside the overload alarms such as conventional temperature, relative humidity, pressure, gas concentration, may be used also
So that certain fault diagnosis functions are realized in PLC.
Sketch according to confession breathing air Supply Method of the present utility model referring to Fig. 1-5.
Comprised the following steps according to confession breathing air Supply Method of the present utility model:A. suck simultaneously from ambient atmosphere
Compressed air;B. dry air;C. dried air is temporarily stored in primary air accumulator;D. it is not intended in filtering air
Composition;E. the content of one or more composition in air is detected, and stops conveying air in content over range;f.
Pass air through two grades of air accumulators 5 and fluctuated with compensator or trimmer pressure;G. by the temperature adjustment of air to desired value;H. by air export to
Use gas unit.Wherein, step a is associated to two grades of air accumulators 5, when the pressure in two grades of air accumulators 5 is less than first pressure value,
Start suction air, when the pressure in two grades of air accumulators 5 is higher than second pressure value, stop suction air.
Although illustrating this utility model above by the description to embodiment, it should be understood that these embodiments are exemplary
And it is nonrestrictive.Those skilled in the art can be made respectively to embodiment of the present utility model upon reading the present specification
Change is planted, is improved and is substituted without departing from spirit of the present utility model, these changes, improvement and replacement each fall within this utility model
Protection domain in.Protection domain of the present utility model is only determined by appended claims and its equivalents.
Claims (9)
1. a kind of temperature control equipment (6), breathes the temperature of air in the main line (1) of air supply system (100) for regulation, its
It is characterised by, including:
Chiller (61), which is arranged on the main line (1), for cooling down the air;
Heater (62), which is arranged on the main line (1) in the chiller (61) downstream, for heating the sky
Gas, and including two heaters (621) being arranged in parallel;
First temperature sensor (63), which is arranged on the main line (1) of the chiller (61) upstream, for detecting
The initial temperature of the air;
Second temperature sensor (64), which is arranged on the main line (1) in the heater (62) downstream, for detecting
The final temperature of the air;
Temperature controller, which is used to control the chiller (61) and described according to the initial temperature and the final temperature
The operation of heater (62), and the final temperature is adjusted to be close to target temperature.
2. temperature control equipment (6) according to claim 1, it is characterised in that the chiller (61) is including cold dry
Machine.
3. temperature control equipment (6) according to claim 2, it is characterised in that the heater (621) is including resistance-type
Heater.
4. temperature control equipment (6) according to any one of claim 1 to 3, it is characterised in that the temperature controller
Be configured to, when the temperature that first temperature sensor (63) detects than target temperature it is more than low first temperature value when, close
Stop the chiller (61), the temperature detected when first temperature sensor (63) is than the high second temperature value of target temperature
During the above, the heater (62) is closed down.
5. temperature control equipment (6) according to claim 4, it is characterised in that first temperature value is 3 degrees Celsius,
The second temperature value is 5 degrees Celsius.
6. temperature control equipment (6) according to any one of claim 1 to 3, it is characterised in that the temperature controller
Including programmable proportional plus integral plus derivative controller.
7. temperature control equipment (6) according to any one of claim 1 to 3, it is characterised in that the temperature controller
The final temperature that the second temperature sensor (64) can be measured is controlled between 18 degrees Celsius and 30 degrees Celsius.
8. temperature control equipment (6) according to any one of claim 1 to 3, it is characterised in that the main line (1)
In the air include compressed air.
9. temperature control equipment (6) according to claim 8, it is characterised in that work in the temperature control equipment (6)
When, the pressure of the compressed air is 1 bar to 10 bars.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107218040A (en) * | 2017-05-25 | 2017-09-29 | 中国神华能源股份有限公司 | A kind of coal-winning machine system |
CN114392499A (en) * | 2021-12-29 | 2022-04-26 | 杭州电子科技大学 | Life guarantee system for fire-fighting fire-avoiding suit |
-
2016
- 2016-08-18 CN CN201620902132.8U patent/CN206045207U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107218040A (en) * | 2017-05-25 | 2017-09-29 | 中国神华能源股份有限公司 | A kind of coal-winning machine system |
CN114392499A (en) * | 2021-12-29 | 2022-04-26 | 杭州电子科技大学 | Life guarantee system for fire-fighting fire-avoiding suit |
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