CN206037708U - Heating furnace of ore microwave treatment - Google Patents

Heating furnace of ore microwave treatment Download PDF

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Publication number
CN206037708U
CN206037708U CN201621079484.4U CN201621079484U CN206037708U CN 206037708 U CN206037708 U CN 206037708U CN 201621079484 U CN201621079484 U CN 201621079484U CN 206037708 U CN206037708 U CN 206037708U
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China
Prior art keywords
microwave treatment
treatment chamber
ore
microwave
heating furnace
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Expired - Fee Related
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CN201621079484.4U
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Chinese (zh)
Inventor
钱功明
朱煜腾
刘威
李卫
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Wuhan University of Science and Engineering WUSE
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Wuhan University of Science and Engineering WUSE
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Priority to CN201621079484.4U priority Critical patent/CN206037708U/en
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Abstract

The utility model relates to a heating furnace of ore microwave treatment. The heating furnace includes: the microwave treatment chamber 7, feed inlet 3 with 7 top fixed connection in the microwave treatment chamber, air exhauster 2 passes through pipeline fixed connection with 7 tops in the microwave treatment chamber, distributing device 4 is through horizontal pole and microwave treatment chamber 7 fixed connection, 4 tops of distributing device and 3 export central line coincidences of feed inlet, microwave generator 5 is located around the microwave treatment chamber 7, gas pressure sensor 6 is located 7 inside in the microwave treatment chamber, with microwave treatment chamber 7 fixed connection, discharge end 9 import and 7 bottom fixed connection in the microwave treatment chamber are at the discharge end 9 middle part row of setting material controlling means 8, cooling tank 10 is located discharge end 9's lower part, air -blower 16 is located 7 bottoms in the microwave treatment chamber, with microwave treatment chamber 7 through pipeline fixed connection, blast volume controller 18 and air exhauster 2, air -blower 16 electrical connection. This device simple structure, convenience safe in utilization, high temperature rapidly transacting, messenger's mineral high efficiency of ore can be realized and the continuity of operation demand is dissociated, is satisfied.

Description

A kind of heating furnace of Ore microwave treatment
Technical field
This utility model belongs to Ore microwave treatment technical field, and in particular to a kind of heating furnace of Ore microwave treatment.
Background technology
At present, the traditional firing equipment of Ore has electric furnace, rotary kiln and shaft furnace etc., and traditional firing equipment is typically adopted Heating, it is low to there is the efficiency of heating surface in these methods, heats up slow, and seriously polluted, high energy consumption wastes big for electricity, coal or natural gas The shortcomings of amount energy or the poor processing effect to Ore.
Microwave is widely used in daily life as a kind of new mode of heating.Microwave is to Ore In heating process, Ore absorbs microwave and produces high temperature, begins to warm up from inside.Using microwave heating Ore, the intensification speed of Ore Rate is fast, can quickly be raised to treatment temperature, improve the treatment effeciency of Ore.Therefore microwave is applied in Ore Field of Heat-treatment It is more and more extensive.
" a kind of method for processing coalbed methane containing oxygen with gangue "(CN201210174850.4), it is to be with coalbed methane containing oxygen Raw material, with gangue as catalyzing deoxidation agent, carries out hot chemical treatment in microwave oven, and Jing gangues are made with coalbed methane containing oxygen With, and desulfurizing and purifying, pressure-variable adsorption separate and compress and make deoxidization desulfuration methane liquefaction gas, liquefied carbon dioxide and liquefaction Nitrogen.Though the method can make Ore high temperature is rapidly brought up in stove, can not control heat time heating time of the Ore in microwave oven, Ore can not be made effectively to be processed.
" a kind of microwave light-calcined magnesite, the device of dolomite "(CN201420345056.6)Using microwave oven, touch Screen and PLC centralized Controls is touched, automaticity and the craft precision of whole equipment is improve, it is ensured that product quality, can be large quantities of Magnesite, dolomite is processed, industrial large-scale production is realized, is improve production efficiency.Though the device can make Ore fast in stove Speed heats up, but Ore can not be made to be effectively dispersed in microwave field, it is impossible to material is effectively processed, the device is not cold But the device of Ore, the Ore of high temperature are discharged and easily plant equipment are caused damage.
The content of the invention
This utility model is intended to overcome prior art defect, it is therefore an objective to provide a kind of simple structure, safe and convenient to use, energy It is enough realize quickly to Ore high-temperature process, mineral can be made efficiently dissociation and to meet the microwave oven of demand of working continuously.
For achieving the above object, the technical solution of the utility model is:A kind of heating furnace of Ore microwave treatment, including
Microwave treatment chamber;
Charging aperture, the charging aperture are fixedly connected with the microwave treatment top of chamber;
Air exhauster, the air exhauster are fixedly connected by pipeline with microwave treatment top of chamber;
Distributing device, the distributing device are located at microwave treatment intracavity top, are fixedly connected with microwave treatment chamber by cross bar, institute State distributing device top to overlap with charging aperture center line of discharge;
Microwave generator, the microwave generator are located at microwave treatment chamber surrounding, and microwave generator is solid with microwave treatment chamber It is fixed to connect;
Gas pressure sensor, the gas pressure sensor be located at microwave treatment intracavity portion, gas pressure sensor with Microwave treatment chamber is fixedly connected;
Exhaust end, the exhaust end import are fixedly connected with microwave treatment bottom of chamber portion, the row of setting in the middle part of the exhaust end Material control device;
Cooling bay, the cooling bay are located at the bottom of exhaust end, are fixedly connected with exhaust end outer wall;
Aerator, the aerator are located at microwave treatment bottom of chamber portion, are fixedly connected by pipeline with microwave treatment chamber;
Blast volume controller, the blast volume controller are arranged on outside microwave treatment chamber, the blast volume controller and air exhauster, Aerator is electrically connected.
Further, the distributing device is cylinder stairstepping.
Further, the air exhauster connects dust arrester by pipeline.
Further, the microwave treatment chamber is made up of the hard alloy that absorbing property is differed from.
Further, the cooling bay bottom arranges ore slurry pump, and the ore slurry pump is connected by pipeline with cooling bay;It is described Cooling bay inwall is fixed with lowest water level monitoring sensor and peak level monitoring sensor up and down;The cooling bay top is arranged Water inlet pipe, vapor delivery pipe.
Further, microwave generator protective case, the microwave generator protective case is provided with outside the microwave treatment chamber It is made up of the material of energy shield microwaves, such as stanningmetal plate.
Further, the microwave generator is axially uniformly distributed 5-10 groups along microwave treatment chamber, along microwave treatment chamber footpath To being uniformly distributed 5-10 groups.
Further, the discharge control device is provided with balancing weight, and the balancing weight adjusts opening for discharge control device Open condition.
A kind of using method of the heating furnace of Ore microwave treatment, its step include:
S1:Ore enters into microwave treatment chamber from charging aperture through distributing device;
S2:According to microwave absorbing property and the granular size of Ore, calibrating gas pressure value is calculated, by blast volume controller The air quantity of aerator and air exhauster is controlled so as to control time of the Ore in microwave treatment chamber;
S3:Ore enters exhaust end through microwave treatment chamber, falls on discharge control device;
S4:When ore amount reaches the unlocking condition of discharge control device, discharge control device is opened, and Ore passes through discharge End is entered in cooling bay;
S5:After Ore is drained, discharge control device is automatically switched off;
S6:When exhaust end enters cooling bay and cools down, the vapor of generation preheats air blast by vapor delivery pipe to Ore The air that machine is bloated, hot-air are dried Ore in microwave treatment chamber;
S7:Ore is changed into ore pulp into cooling bay, and ore slurry pump is by ore pulp suction subsequent handling;
S8:Ore pulp suction subsequent handling, cooling bay mineral slurry level are declined by ore slurry pump, and mineral slurry level drops to lowest water level monitoring At sensor, water inlet pipe is to water filling in cooling bay;When mineral slurry level is reached at peak level monitoring sensor, water inlet pipe stops to cold But water filling in pond.
Further, the blast volume controller main program flow is:
A, program initialization;
B, established standardses gas pressure value;
The reading of c, such as gas pressure sensor is less than calibrating gas pressure value, such as execution step d, gas pressure sensor Reading be more than calibrating gas pressure value, execution step e;
D, increase blower air quantity;
E, reduction blower air quantity.
The beneficial effects of the utility model are:This device has less machinery, using cylinder stairstepping distributing device Infringement of the Ore to microwave treatment chamber and buffer unit can be effectively reduced, extends the life-span of microwave treatment chamber and buffer unit, Compared with existing microwave heating technique, this device has protection device to microwave generator, prevents microwave from leakage, therefore this dress Put and there is simple structure, safe and convenient to use;Compared with traditional mode of heating, using microwave heating, heat up Faster, thermal energy conversion efficiency is higher for speed, and compared with existing microwave heating, this method can be according to ore characteristic and work Skill process needs to adjust the microwave treatment time and microwave power of Ore, realizes efficient process of the microwave to Ore, promotes mineral Dissociation, this method can be such that Ore is automatically drained out after heating in microwave oven, enter into subsequent handling, can work continuously; Therefore this method can be realized quickly processing the high temperature of Ore, make mineral efficiently dissociate, meets the demand of working continuously.
Description of the drawings
Fig. 1 is a kind of structure chart of the heating furnace of Ore microwave treatment.
Fig. 2 is the main program flow chart of blast volume controller.
In figure:1- dust arresters;2- air exhausters;3- charging apertures;4- distributing devices;5- microwave generators;6- gas pressures are passed Sensor;7- microwave treatment chamber;8- discharge control devices;9- exhaust ends;10- cooling bays;11- ore slurry pumps;12- lowest water levels are monitored Sensor;13- peak levels monitor sensor;14- water inlet pipes;15- vapor delivery pipes;16- aerators;17- microwaves occur Device protective case;18- blast volume controllers.
Specific embodiment
Below in conjunction with the accompanying drawings this utility model is described further.
As shown in figure 1, a kind of heating furnace of Ore microwave treatment, including:
Microwave treatment chamber 7;
Charging aperture 3, the charging aperture 3 are fixedly connected with the top of the microwave treatment chamber 7;
Air exhauster 2, the air exhauster 2 are fixedly connected by pipeline with the top of microwave treatment chamber 7;
Distributing device 4, the distributing device 4 are located at 7 internal upper part of microwave treatment chamber, are fixed with microwave treatment chamber 7 by cross bar and are connected Connect, 4 top of the distributing device is overlapped with 3 center line of discharge of charging aperture;
Microwave generator 5, the microwave generator 5 are located at 7 surrounding of microwave treatment chamber, microwave generator 5 and microwave treatment Chamber 7 is fixedly connected;
Gas pressure sensor 6, the gas pressure sensor 6 are located inside microwave treatment chamber 7, gas pressure sensor 6 are fixedly connected with microwave treatment chamber 7;
Exhaust end 9,9 import of the exhaust end are fixedly connected with 7 bottom of microwave treatment chamber, are set in the middle part of the exhaust end 9 Put discharge control device 8;
Cooling bay 10, the cooling bay 10 are located at the bottom of exhaust end 9, are fixedly connected with 9 outer wall of exhaust end;
Aerator 16, the aerator 16 are located at 7 bottom of microwave treatment chamber, are fixed by pipeline with microwave treatment chamber 7 and are connected Connect;
Blast volume controller 18, the blast volume controller 18 are arranged on outside microwave treatment chamber 7, the blast volume controller 18 with Air exhauster 2, aerator 16 are electrically connected.
The distributing device 4 is cylinder stairstepping.
The air exhauster 2 connects dust arrester 1 by pipeline.
It is made up of the hard alloy that absorbing property is differed from the microwave treatment chamber 7.
10 bottom of the cooling bay arranges ore slurry pump 11, and the ore slurry pump 11 is connected by pipeline with cooling bay 10;It is described 10 inwall of cooling bay is fixed with lowest water level monitoring sensor 12 and peak level monitoring sensor 13 up and down;The cooling bay 10 Top arranges water inlet pipe 14, vapor delivery pipe 15.
Microwave generator protective case 17 is provided with outside the microwave treatment chamber 7, and the microwave generator protective case 17 is plating Tin metal plate.
The microwave generator 5 is axially uniformly distributed 5-10 groups along microwave treatment chamber 7, radially uniform along microwave treatment chamber 7 Distribution 5-10 groups.
The discharge control device 8 is provided with balancing weight, and the balancing weight adjusts the unlocking condition of discharge control device 8.
A kind of using method of the heating furnace of Ore microwave treatment, its step include:
S1:Ore enters into microwave treatment chamber 7 from charging aperture 3 through distributing device 4;
S2:According to microwave absorbing property and the granular size of Ore, calibrating gas pressure value is calculated, by blast volume controller 18 control the air quantity of aerators 16 and air exhauster 2 so as to control time of the Ore in microwave treatment chamber 7;
S3:Ore enters exhaust end 9 through microwave treatment chamber 7, falls on discharge control device 8;
S4:When ore amount reaches the unlocking condition of discharge control device 8, discharge control device 8 is opened, and Ore is by row Material end 9 is entered in cooling bay 10;
S5:After Ore is drained, discharge control device 8 is automatically switched off;
S6:When exhaust end 9 enters cooling bay 10 and cools down, the vapor of generation is preheated Ore by vapor delivery pipe 15 The air that aerator 16 is bloated, hot-air are dried Ore in microwave treatment chamber 7;
S7:Ore is changed into ore pulp into cooling bay 10, and ore slurry pump 11 is by ore pulp suction subsequent handling;
S8:Ore pulp suction subsequent handling, 10 mineral slurry level of cooling bay are declined by ore slurry pump 11, and mineral slurry level drops to lowest water level At monitoring sensor 12, water inlet pipe 14 is to water filling in cooling bay 10;When mineral slurry level is reached at peak level monitoring sensor 13, enter Water pipe 14 stops the water filling in cooling bay 10.
18 main program flow of the blast volume controller is:
A, program initialization;
B, established standardses gas pressure value;
The reading of c, such as gas pressure sensor 6 is less than calibrating gas pressure value, execution step d, such as gas pressure sensing The reading of device 6 is more than calibrating gas pressure value, execution step e;
D, increase 16 air quantity of aerator;
E, reduction 16 air quantity of aerator.
Derivation is calculated according to Bernoulli equation to obtain:
In above-mentioned equation, the particle diameter into the Ore of heating furnace is r, according to above-mentioned derivation, it may be determined that made material suspended in roasting The reference pressure value mg/S inside the heating chamber in stove is burnt, the wind speed v inside heating chamber is determined, according to the regulation drum of the size of v The wind speed of blower fan and air exhauster.
While there has been shown and described that embodiment of the present utility model, it will be understood by those skilled in the art that: Various changes, modification, replacement can be carried out to these embodiments in the case of without departing from principle of the present utility model and objective And modification, scope of the present utility model limited by claim and its equivalent.

Claims (8)

1. a kind of heating furnace of Ore microwave treatment, it is characterised in that include:
Microwave treatment chamber (7);
Charging aperture (3), charging aperture (3) are fixedly connected with the top of microwave treatment chamber (7);
Air exhauster (2), air exhauster (2) are fixedly connected by pipeline with the top of microwave treatment chamber (7);
Distributing device (4), described distributing device (4) are located at microwave treatment chamber (7) internal upper part, solid with microwave treatment chamber (7) by cross bar Fixed to connect, distributing device (4) top is overlapped with charging aperture (3) center line of discharge;
Microwave generator (5), described microwave generator (5) are located at microwave treatment chamber (7) surrounding, microwave generator (5) and microwave Processing chamber (7) is fixedly connected;
Gas pressure sensor (6), described gas pressure sensor (6) are located at microwave treatment chamber (7) inside, gas pressure sensing Device (6) is fixedly connected with microwave treatment chamber (7);
Exhaust end (9), exhaust end (9) import are fixedly connected with microwave treatment chamber (7) bottom, in the exhaust end (9) Portion arranges discharge control device (8);
Cooling bay (10), described cooling bay (10) are located at the bottom of exhaust end (9), are fixedly connected with exhaust end (9) outer wall;
Aerator (16), described aerator (16) are located at microwave treatment chamber (7) bottom, pass through pipeline with microwave treatment chamber (7) It is fixedly connected;
Blast volume controller (18), described blast volume controller (18) are arranged on microwave treatment chamber (7) outside, the blast volume controller (18) it is electrically connected with air exhauster (2), aerator (16).
2. the heating furnace of a kind of Ore microwave treatment according to claim 1, it is characterised in that distributing device (4) are Cylinder stairstepping.
3. the heating furnace of a kind of Ore microwave treatment according to claim 1, it is characterised in that air exhauster (2) pass through Pipeline connection dust arrester (1).
4. the heating furnace of a kind of Ore microwave treatment according to claim 1, it is characterised in that microwave treatment chamber (7) It is made up of the hard alloy that absorbing property is differed from.
5. a kind of heating furnace of Ore microwave treatment according to claim 1, it is characterised in that cooling bay (10) bottom Portion arranges ore slurry pump (11), and ore slurry pump (11) are connected by pipeline with cooling bay (10);On cooling bay (10) inwall Under be fixed with lowest water level monitoring sensor (12) and peak level monitor sensor (13);Cooling bay (10) top is arranged Water inlet pipe (14), vapor delivery pipe (15).
6. the heating furnace of a kind of Ore microwave treatment according to claim 1, it is characterised in that microwave treatment chamber (7) Outside is provided with microwave generator protective case (17), and microwave generator protective case (17) are stanningmetal plates.
7. the heating furnace of a kind of Ore microwave treatment according to claim 1, it is characterised in that microwave generator (5) 5-10 groups are uniformly distributed axially along microwave treatment chamber (7), along microwave treatment chamber (7) radially uniform distribution 5-10 groups.
8. a kind of heating furnace of Ore microwave treatment according to claim 1, it is characterised in that the discharge control device (8) balancing weight is provided with, the balancing weight adjusts the unlocking condition of discharge control device (8).
CN201621079484.4U 2016-09-26 2016-09-26 Heating furnace of ore microwave treatment Expired - Fee Related CN206037708U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621079484.4U CN206037708U (en) 2016-09-26 2016-09-26 Heating furnace of ore microwave treatment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621079484.4U CN206037708U (en) 2016-09-26 2016-09-26 Heating furnace of ore microwave treatment

Publications (1)

Publication Number Publication Date
CN206037708U true CN206037708U (en) 2017-03-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621079484.4U Expired - Fee Related CN206037708U (en) 2016-09-26 2016-09-26 Heating furnace of ore microwave treatment

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106152785A (en) * 2016-09-26 2016-11-23 武汉科技大学 The heating furnace of a kind of Ore microwave treatment and using method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106152785A (en) * 2016-09-26 2016-11-23 武汉科技大学 The heating furnace of a kind of Ore microwave treatment and using method thereof
CN106152785B (en) * 2016-09-26 2019-04-16 武汉科技大学 A kind of heating furnace and its application method of ore microwave treatment

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Wuhan University of science and Technology Business Incubator Co.,Ltd.

Assignor: WUHAN University OF SCIENCE AND TECHNOLOGY

Contract record no.: X2020420000003

Denomination of utility model: A kind of microwave heating of ore

Granted publication date: 20170322

License type: Common License

Record date: 20201021

EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Assignee: WUHAN KAISHENG ENGINEERING DESIGN & RESEARCH Co.,Ltd.

Assignor: WUHAN University OF SCIENCE AND TECHNOLOGY

Contract record no.: X2021420000037

Denomination of utility model: A heating furnace for ore microwave treatment

Granted publication date: 20170322

License type: Common License

Record date: 20211227

EE01 Entry into force of recordation of patent licensing contract
EC01 Cancellation of recordation of patent licensing contract

Assignee: Wuhan University of science and Technology Business Incubator Co.,Ltd.

Assignor: WUHAN University OF SCIENCE AND TECHNOLOGY

Contract record no.: X2020420000003

Date of cancellation: 20230505

EC01 Cancellation of recordation of patent licensing contract
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170322