CN206021985U - Galvanized strand wires monofilament tension force real-time monitoring device - Google Patents
Galvanized strand wires monofilament tension force real-time monitoring device Download PDFInfo
- Publication number
- CN206021985U CN206021985U CN201620860846.7U CN201620860846U CN206021985U CN 206021985 U CN206021985 U CN 206021985U CN 201620860846 U CN201620860846 U CN 201620860846U CN 206021985 U CN206021985 U CN 206021985U
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- damping
- strand wires
- tension force
- monitoring device
- time monitoring
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- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
This utility model belongs to galvanized strand wires monofilament tension force quality real-time monitoring device, particularly a kind of galvanized strand wires monofilament tension force real-time monitoring device, it is included in I-beam wheel and damping wheel is installed, damping rope and tension pick-up, one end of damping rope is connected to tension pick-up by holding wire and damping spring, tension pick-up is connected to the wireless transmitter with portable power source by damping fixed plate, the other end of damping rope is connected to damp fixed plate by holding wire, the wireless signal receiver and digital display controller being engaged with wireless transmitter is installed on device controller.This utility model is rational in infrastructure, can be with the snakelike problem of effectively solving steel strand wires, improve product quality, when each monofilament tension force makes producers it can be found that processing beyond limit value, production line autostop is set.
Description
Technical field
This utility model belongs to galvanized strand wires monofilament tension force quality real-time monitoring device, particularly a kind of galvanized strand wires
Monofilament tension force real-time monitoring device.
Background technology
In recent years, with domestic electrical industrial expansion, supporting enterprise takes on a certain scale, to zinc-plated pulling force steel strand wires,
The demand of steel-cored aluminium strand progressively expands.Galvanized strand wires production process is by the phosphatization pretreatment of 6.5 high-carbon steel of Φ elder generation, by water
Punch-out equipment is drawn into the semi-finished product of Φ 1.67- Φ 3.2, then is produced by galvanizing, produces zinc layer weight and meets GB/T3428-
The galvanizing silk of 2002 standards, is attached to pipe twisting machine after spooling spool spooling, twists the galvanized steel strand for being twisted 1*7 or 1*19
Line.In whole production process, product design size, zinc coating thickness, mechanical performance, torsional requirements, sth. made by twisting to, pitch, joint, rice number
Length all has to comply with the regulation of relevant criterion.Steel strand wires product processes are complicated, and process flow is long, and product is in quality control
Aspect is strict.
Unmanageable quality problems present in cable production line process are steel strand wires monofilament during process
Tension force is different, causes steel strand wires outward appearance snakelike, and cannot find during process, ability only during user's use
It was found that, as which is mainly used in cables manufacturing, the mass loss for causing is huge, and at present equipment using elastic damping brake come
Each monofilament tension force is controlled, list is difficult to ensure that each twisted wire monofilament due to the gap of individual elastic damping and the diversity of human users
Power is consistent, solves this problem currently without good method.
Utility model content
The purpose of this utility model is to provide a kind of galvanized strand wires monofilament tension force real-time monitoring device, and its structure is closed
Reason, can be with the snakelike problem of effectively solving steel strand wires, improve product quality, when each monofilament tension force is beyond setting limit value, production line
Autostop, makes producers it can be found that processing.
The purpose of this utility model is realized in：A kind of galvanized strand wires monofilament tension force real-time monitoring device, including
Damping wheel, damping rope and tension pick-up are installed in I-beam wheel, one end of rope are damped by holding wire and damping spring connection
Tension pick-up, tension pick-up is connected to the wireless transmitter with portable power source by damping fixed plate, damping rope
The other end is connected to damp fixed plate by holding wire, is installed be engaged with wireless transmitter wireless on device controller
Signal receiver and digital display controller.
This utility model is inconsistent for the process monofilament tension force that current galvanized strand wires product is present in process of production
The snakelike problem of the outward appearance that causes, by connecting tension force induction apparatuss after each elastic damping, as elastic damper is installed in twisting
In reel processed, in production process, reel rotates always and cannot access inductor power line and holding wire, so should in tension sense
Wireless signal transmitter and charge power supply are installed in device, it is ensured that tension force induction apparatuss can collect each monofilament damping value and will detect
Signal is implemented to transmit out, on device controller installs wireless signal receiver and control instrument, and control instrument can be real-time
Show measured value and tension force bound can be set, when the damping of each monofilament is beyond setting value, controller sends halt instruction, makes to set
Standby shutdown.This utility model is rational in infrastructure, easy to use, and tie is rotated easily, freely, it is achieved that mitigate the work that tie is unreeled
Intensity, it is ensured that accomplish not loose winding during unreeling all the time, with taking out with putting, can move freely, and floor space is little.
Main improvement content is as follows：
1st, connect tension pick-up after elastic damping spring, tension variation can be measured in real time.
2nd, powered to tension pick-up using portable power source and real-time radio signal transmission；
3rd, measurement data can show in real time and realize shutdown control of transfiniting by controller.
Effect after enforcement
Efficiently solve the problems, such as that steel strand wires are snakelike after in real time, when each monofilament tension force is beyond setting limit value, production line is automatic
Shut down, producers are it can be found that process.Solve the problems, such as to find snakelike outward appearance.
This utility model is rational in infrastructure, efficiently solves the problems, such as that steel strand wires are snakelike, improves product quality, when each monofilament
Tension force makes producers it can be found that processing beyond limit value, production line autostop is set.
Description of the drawings
This utility model is further described below in conjunction with accompanying drawing, Fig. 1 is this utility model structural representation.
Specific embodiment
A kind of galvanized strand wires monofilament tension force real-time monitoring device, as shown in figure 1, be included in I-beam wheel 1 be installed with resistance
Buddhist nun's wheel 2, damping rope 3 and tension pick-up 4, one end of damping rope 3 are connected to tension pick-up 4 by holding wire and damping spring 5,
Tension pick-up 4 is connected to the wireless transmitter 7 with portable power source by damping fixed plate 6, and the other end of damping rope 3 passes through
Holding wire is connected to damp fixed plate 6, is installed with the wireless signal being engaged with wireless transmitter 7 and connects on device controller 8
Receiver 9 and digital display controller 10.
Claims (1)
1. a kind of galvanized strand wires monofilament tension force real-time monitoring device, is included in I-beam wheel (1) and is installed with damping wheel (2), resistance
Buddhist nun's rope (3) and tension pick-up (4), is characterized in that：The one end for damping rope (3) is connected to open by holding wire and damping spring (5)
Force transducer (4), tension pick-up (4) are connected to the wireless transmitter with portable power source (7) by damping fixed plate (6),
Damping rope (3) the other end by holding wire be connected to damp fixed plate (6), be installed with device controller (8) with wirelessly
Wireless signal receiver (9) and digital display controller (10) that emitter (7) is engaged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620860846.7U CN206021985U (en) | 2016-08-10 | 2016-08-10 | Galvanized strand wires monofilament tension force real-time monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620860846.7U CN206021985U (en) | 2016-08-10 | 2016-08-10 | Galvanized strand wires monofilament tension force real-time monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206021985U true CN206021985U (en) | 2017-03-15 |
Family
ID=58247854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620860846.7U Expired - Fee Related CN206021985U (en) | 2016-08-10 | 2016-08-10 | Galvanized strand wires monofilament tension force real-time monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206021985U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024036501A1 (en) * | 2022-08-17 | 2024-02-22 | 宁德时代新能源科技股份有限公司 | Feeding device and feeding method |
-
2016
- 2016-08-10 CN CN201620860846.7U patent/CN206021985U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024036501A1 (en) * | 2022-08-17 | 2024-02-22 | 宁德时代新能源科技股份有限公司 | Feeding device and feeding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170315 Termination date: 20170810 |