CN205981658U - Protected against explosion vehicular safety valve operating test device - Google Patents

Protected against explosion vehicular safety valve operating test device Download PDF

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Publication number
CN205981658U
CN205981658U CN201620942964.2U CN201620942964U CN205981658U CN 205981658 U CN205981658 U CN 205981658U CN 201620942964 U CN201620942964 U CN 201620942964U CN 205981658 U CN205981658 U CN 205981658U
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China
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pressure
high pressure
outfan
way
cylinder
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Expired - Fee Related
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CN201620942964.2U
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Chinese (zh)
Inventor
灏瑰己
尹强
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Individual
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Individual
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  • Filling Or Discharging Of Gas Storage Vessels (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The utility model discloses a protected against explosion vehicular safety valve operating test device, including the calibration equipment body, the calibration equipment body includes the nitrogen cylinder, the cross high pressure is connected to the output of nitrogen cylinder, is equipped with the high -pressure air inflow baffle between nitrogen cylinder and cross high pressure, is connected with manifold pressure gage on the cross high pressure, highly compressed output of cross and low pressure tee junction, and highly compressed another output of cross is connected with the buffer tank, is equipped with the nitrogen gas pressure reducer between cross high pressure and low pressure tee bend, is equipped with the decompression manometer in the low pressure tee bend, and low pressure three -way output is connected with the low pressure cross. The utility model discloses the relief valve that can exceed nitrogen cylinder pressure to the pressure that requires to detect carries out the check -up, has not only enlarged ordinary verifying attachment's check -up scope, has still saved the cost of check -up work, the setting of buffer tank still avoided gaseous entering by the too fast test that causes of side valve door come out by the inconsistent condition of discharge pressure in the discharge pressure of side valve door and the in -service use.

Description

A kind of protected against explosion vehicular testing device of safety valve
Technical field
This utility model is related to relief valve technical equipment field, specifically a kind of protected against explosion vehicular safety valve testing dress Put.
Background technology
Relief valve is that opening and closing element is subject to be in normally off under external force effect, when the pressure medium liter in equipment or pipeline is superb When crossing setting, exceed the particular usage valve of specified value by preventing pressure medium in pipeline or equipment to discharge medium outside system Door.Relief valve belongs to automatic valve class, is mainly used in boiler, on pressure vessels and pipes, and control pressure is less than setting, to people Body safety and equipment have run important protective effect, and relief valve has to pass through pressure test and could use.
When carrying out the verification of relief valve, will cannot be carried out when the pressure of detected gas is less than test request testing, It is accomplished by changing test equipment, so not only can extend the time of verification, also can cause the increase of testing equipment and cost, separately Outward, existing testing equipment is all the inside that gas is directly passed into side valve to be checked by pipeline, under this kind of situation, due to Pipeline gas are passed directly into the excessive velocities of tested valve, and the pressure that may result in tested valve drastically raises, and causes tested valve Door pressure at expulsion with actually used in pressure at expulsion inconsistent, so not only test result has error, is also easy to lead to reality Dangerous property coefficient during border uses is lifted.
Utility model content
The purpose of this utility model is to provide a kind of protected against explosion vehicular testing device of safety valve, to solve above-mentioned background The problem proposing in technology.
For achieving the above object, this utility model provides following technical scheme:
A kind of protected against explosion vehicular testing device of safety valve, including calibration equipment body, calibration equipment body includes nitrogen Bottle, the outfan of described nitrogen cylinder connects four-way high pressure, is provided with high pressure admission dividing plate, four-way between nitrogen cylinder and four-way high pressure Boost gauge is connected with high pressure, an outfan of four-way high pressure is connected with low pressure threeway, and another of four-way high pressure is defeated Go out end to be connected with surge tank, be provided with nitrogen decompressor between four-way high pressure and low pressure threeway, low pressure threeway is provided with decompression pressure Power table, the outfan of low pressure threeway is connected with low pressure four-way, and an outfan of low pressure four-way connects low-pressure admission dividing plate, one Outfan connects the input of booster pump and is provided with pressurization control ball valve between booster pump and low pressure four-way, and an outfan is even Connect a tee T, the outfan of low-pressure admission dividing plate and pneumatic gun are attached by elastic pipeline, booster pump is high located at four-way Between pressure and surge tank, it is provided with high pressure admission needle-valve between four-way high pressure and booster pump, pipeline is after high pressure admission needle-valve It is formed separately two pipelines in parallel, the outfan of booster pump is connected with two pipelines, two pipeline junctions are passed through to locate with No. two three, two The outfan of number tee T connects surge tank, and another equipped at outlet port of No. two tee Ts connects a pipeline, and this pipeline leads to air, This pipeline is provided with discharging needle-valve, described surge tank is provided with a verification pressure gauge and No. two verification pressure gauges, surge tank Outfan connect the gas outlet of cylinder interior piston centre setting, the outfan of a described tee T connects two pipelines, Article two, the end of pipeline connects the top of cylinder and bottom respectively and ensures that two pipelines are always positioned at the both sides up and down of piston, even The pipeline connecing cylinder head is provided with two-position three way venting cylinder, and the pipeline connecting cylinder bottom is provided with air inlet two-position three way gas Cylinder, the top of described cylinder is provided with suppresses disk, and the outside suppressing disk is provided with the fixing three-jaw that valve is fixed.
As further program of the utility model:The gas outlet of described piston centre setting and the air inlet suppressing tray bottom Mouth is equipped with.
As further program of the utility model:Described calibration equipment body is all made using fine copper material.
Compared with prior art, this utility model structure is novel, and construction is unique, can exceed nitrogen to the pressure requiring to detect The relief valve of storage pressure is verified, and not only expands the verification scope of common verifying attachment, also saves verifying work Cost, in addition, the setting of surge tank also avoid gas enters the too fast caused tested valve testing out of tested valve Pressure at expulsion with actually used in the inconsistent situation of pressure at expulsion, it also avoid existing because of the calibration equipment that error is led to The situation of actually used middle danger coefficient lifting occurs.
Brief description
Fig. 1 is the structural representation of protected against explosion vehicular testing device of safety valve.
In figure:1- boost gauge, 2- four-way high pressure, 3- nitrogen decompressor, 4- decompressed pressure table, 5- booster pump control ball Valve, 6- booster pump, 7- discharging needle-valve, 8- two-position three way venting cylinder, 9- air inlet two-position three way cylinder, 10- surge tank, 11- mono- Number verification pressure gauge, No. bis- verification pressure gauges of 12-, 13- cylinder, 14- high pressure admission dividing plate, 15- low-pressure admission dividing plate, 16- vapour Rifle, 17- high pressure admission needle-valve, 18- nitrogen cylinder, 19- low pressure threeway, 20- low pressure four-way, 21- suppress disk, 22- fixation three-jaw.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out Clearly and completely description is it is clear that described embodiment is only a part of embodiment of this utility model rather than whole Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of making creative work The every other embodiment being obtained, broadly falls into the scope of this utility model protection.
Refer to Fig. 1, in this utility model embodiment, a kind of protected against explosion vehicular testing device of safety valve, including verification Device body, calibration equipment body includes nitrogen cylinder 18, and the outfan of described nitrogen cylinder 18 connects four-way high pressure 2, in nitrogen cylinder It is provided with high pressure admission dividing plate 14 between 18 and four-way high pressure 2, four-way high pressure 2 is connected with boost gauge 1, four-way high pressure 2 One outfan is connected with low pressure threeway 19, and another outfan of four-way high pressure 2 is connected with surge tank 10, in four-way high pressure 2 It is provided with nitrogen decompressor 3 and low pressure threeway 19 between, low pressure threeway 19 is provided with decompressed pressure table 4, the output of low pressure threeway 19 End is connected with low pressure four-way 20, and an outfan of low pressure four-way 20 connects low-pressure admission dividing plate 15, and an outfan connects increasing The input of press pump 6 and be provided with pressurization control ball valve 5 between booster pump 6 and low pressure four-way 20, an outfan connects No. one Tee T, the outfan of low-pressure admission dividing plate 15 is attached by elastic pipeline with pneumatic gun 16, and booster pump 6 is located at four-way high pressure Between 2 and surge tank 10, it is provided with high pressure admission needle-valve 17 between four-way high pressure 2 and booster pump 6, pipeline passes through high pressure admission pin It is formed separately two pipelines in parallel, the outfan of booster pump 6 is connected with two pipelines, two pipeline junctions and No. two threeways after valve 17 Cross place, the outfan of No. two tee Ts connects surge tank 10, and another equipped at outlet port of No. two tee Ts connects a pipeline, this pipeline Lead to air, discharging needle-valve 7 is provided with this pipeline, described surge tank 10 is provided with a verification pressure gauge 11 and No. two verifications Pressure gauge 12, the outfan of surge tank 10 connects the centrally disposed gas outlet of cylinder 13 internal piston, a described tee T Outfan connects two pipelines, and the end of two pipelines connects the top of cylinder 13 and bottom respectively and ensures two pipelines all the time Positioned at the both sides up and down of piston, the pipeline connecting cylinder head is provided with two-position three way venting cylinder 8, connects cylinder 13 bottom Pipeline is provided with air inlet two-position three way cylinder 9, and the top of described cylinder 13 is provided with suppresses disk 21, suppress disk 21 outside be provided with right The fixing three-jaw 22 that valve is fixed.
The gas outlet of described piston centre setting is equipped with the air inlet suppressing disk 21 bottom, ensure that verification dress Put and normally smoothly use.
Described calibration equipment body is all made using fine copper material, and integral device material is all fine copper, can be explosion-proof, permissible For some special environments.
Operation principle:
The first step:Tested valve is installed
Before the tested relief valve of effect starts, first check whether discharging needle-valve 7 remains on, (prevention gas enters pipe Road hypertonia, damages 11, No. two verification pressure gauges 12 of a verification pressure gauge) close high pressure admission needle-valve 17, open nitrogen Bottle 18 valves, the now nitrogen entrance high pressure admission dividing plate 14 in nitrogen cylinder 18, by entering four-way after high pressure admission dividing plate 14 High pressure 2, can observe admission pressure by boost gauge 1, and then gas enters nitrogen decompressor 3, by nitrogen decompressor 3 Enter low pressure threeway 19 after decompression, the pressure of gas can be observed now by decompressed pressure table 4, gas passes through low pressure four-way 20 Afterwards, move towards low-pressure admission dividing plate 15 and air inlet two-position three way cylinder 9 respectively, first with pneumatic gun 16, tested valve is blown off, will Suppress disk 21 to blow off, tested valve is placed in and suppresses on disk 21, promote fixing three-jaw 22 to fix tested valve.Open air inlet After two-position three way cylinder 9, gas enters cylinder 13, and cylinder 13 rising is withstood tested valve, makes tested valve inlet end be in sealing State.
Second step:Test phase
Close discharging needle-valve 7, slow unlatching high pressure admission needle-valve 17, now except air inlet two-position three way cylinder 9 is also to open State, other valves all process closed mode.Gas enters surge tank 10 after passing through high pressure admission needle-valve 17, now can pass through No. one Verification 11, No. two verification pressure gauges 12 of pressure gauge are observed admission pressures and whether are met valve test request, A, meet test request In the case of, gas enters tested valve behind the door, and now tested valve has obvious aerofluxuss, then for qualified;If tested valve shifts to an earlier date Aerofluxuss or delay aerofluxuss, then tested valve state is unqualified.When gas pressure is less than test request in B, nitrogen cylinder, open supercharging Pump controls ball valve 5, then booster pump 6 starts, by the pressure boosting in high pressure admission needle-valve 17 to surge tank 10 pipeline, to meeting survey Examination required pressure, enters surge tank 10, and in the case of meeting test request, gas enters tested valve behind the door, now tested valve Door has obvious aerofluxuss, then for qualified;If tested valve prerelease or delay aerofluxuss, tested valve state is unqualified.
3rd step:Test terminates
Open discharging needle-valve 7, after venting, be then turned on two-position three way and exit cylinder 8 by the gas discharge in cylinder 13, release Fixing three-jaw 22, tested valve is taken off.
The pressure of nitrogen cylinder 18 only has 16MPA, and tested valve need during pressure 20MPA could be if aerofluxuss, then, open Opening booster pump control ball valve 5 startup booster pump 6 thus can be by the pressure in high pressure admission needle-valve 17 to surge tank 10 pipeline Boosting, when observing 11, No. two verification pressure gauges 12 of a verification pressure gauge to enough pressure is, the whether aerofluxuss of tested valve, accords with Close the obvious aerofluxuss of test request, then tested valve state is qualified.Will if pressure exceedes test to test request or pressure Seeking Truth ability aerofluxuss, then tested valve state is unqualified.
Two pressure gauges, 11, No. two verification pressure gauge 12 prevention inspections of a verification pressure gauge must be installed on surge tank 10 Measuring pressure malfunctions.
This utility model structure is novel, and construction is unique, and the pressure that require to detect can be exceeded with the safety of nitrogen pressure Valve is verified, and not only expands the verification scope of common verifying attachment, also saves the cost of verifying work, in addition, buffering The setting of tank also avoid gas and enters the too fast caused pressure at expulsion of tested valve testing out of tested valve and reality Border use in the inconsistent situation of pressure at expulsion, the calibration equipment that it also avoid being led to because of error is dangerous in actual use The situation of coefficient lifting occurs.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, and And in the case of without departing substantially from spirit or essential attributes of the present utility model, this practicality can be realized in other specific forms new Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, this practicality is new The scope of type is limited by claims rather than described above, it is intended that the containing of equivalency that will fall in claim All changes in justice and scope are included in this utility model.Any reference in claim should not be considered as limiting Involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment only wraps Containing an independent technical scheme, only for clarity, those skilled in the art should for this narrating mode of description Using description as an entirety, the technical scheme in each embodiment can also form those skilled in the art through appropriately combined Understandable other embodiment.

Claims (3)

1. a kind of protected against explosion vehicular testing device of safety valve, including calibration equipment body, calibration equipment body includes nitrogen cylinder, It is characterized in that, the outfan of described nitrogen cylinder connects four-way high pressure, is provided with high pressure admission between nitrogen cylinder and four-way high pressure Dividing plate, four-way high pressure is connected with boost gauge, and an outfan of four-way high pressure is connected with low pressure threeway, four-way high pressure Another outfan is connected with surge tank, is provided with nitrogen decompressor, low pressure threeway sets between four-way high pressure and low pressure threeway There is decompressed pressure table, the outfan of low pressure threeway is connected with low pressure four-way, and an outfan of low pressure four-way connects low-pressure admission Dividing plate, an outfan connects the input of booster pump and is provided with pressurization control ball valve between booster pump and low pressure four-way, and one Individual outfan connects a tee T, and the outfan of low-pressure admission dividing plate and pneumatic gun are attached by elastic pipeline, booster pump Located between four-way high pressure and surge tank, it is provided with high pressure admission needle-valve between four-way high pressure and booster pump, pipeline passes through high pressure Be formed separately two pipelines in parallel after air inlet needle-valve, the outfan of booster pump is connected with two pipelines, two pipeline junctions with No. two Three pass through place, and the outfan of No. two tee Ts connects surge tank, and another equipped at outlet port of No. two tee Ts connects a pipeline, this pipe Road leads to air, is provided with discharging needle-valve on this pipeline, and described surge tank is provided with a verification pressure gauge and No. two verification pressures Power table, the outfan of surge tank connects the gas outlet of cylinder interior piston centre setting, and the outfan of a described tee T is even Connect two pipelines, the end of two pipelines connects the top of cylinder and bottom respectively and ensures that two pipelines are always positioned at piston Up and down both sides, the pipeline connecting cylinder head is provided with two-position three way venting cylinder, connect cylinder bottom pipeline be provided with into Gas two-position three way cylinder, the top of described cylinder is provided with suppresses disk, and the outside suppressing disk is provided with the fixation that valve is fixed Three-jaw.
2. a kind of protected against explosion vehicular testing device of safety valve according to claim 1 is it is characterised in that in described piston The gas outlet of heart setting is equipped with the air inlet suppressing tray bottom.
3. a kind of protected against explosion vehicular testing device of safety valve according to claim 1 is it is characterised in that described verification fills Put body all to make using fine copper material.
CN201620942964.2U 2016-08-26 2016-08-26 Protected against explosion vehicular safety valve operating test device Expired - Fee Related CN205981658U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620942964.2U CN205981658U (en) 2016-08-26 2016-08-26 Protected against explosion vehicular safety valve operating test device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620942964.2U CN205981658U (en) 2016-08-26 2016-08-26 Protected against explosion vehicular safety valve operating test device

Publications (1)

Publication Number Publication Date
CN205981658U true CN205981658U (en) 2017-02-22

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Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106872160A (en) * 2017-03-10 2017-06-20 武汉市锅炉压力容器检验研究所 One kind is without valve rod spring loaded safety valve on-line testing device
CN108436666A (en) * 2018-03-19 2018-08-24 尹强 A kind of safety valve testing repair intelligent integrated machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106872160A (en) * 2017-03-10 2017-06-20 武汉市锅炉压力容器检验研究所 One kind is without valve rod spring loaded safety valve on-line testing device
CN108436666A (en) * 2018-03-19 2018-08-24 尹强 A kind of safety valve testing repair intelligent integrated machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170222

Termination date: 20210826