CN205949747U - Continuous synchronous processing of wire spiral machine - Google Patents

Continuous synchronous processing of wire spiral machine Download PDF

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Publication number
CN205949747U
CN205949747U CN201620819649.0U CN201620819649U CN205949747U CN 205949747 U CN205949747 U CN 205949747U CN 201620819649 U CN201620819649 U CN 201620819649U CN 205949747 U CN205949747 U CN 205949747U
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CN
China
Prior art keywords
stirrup
around axle
axle
tie hoop
seat
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Withdrawn - After Issue
Application number
CN201620819649.0U
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Chinese (zh)
Inventor
戴军
刘国政
乔洪生
王亚新
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Shaanxi Great Run Fu Men Industry Co Ltd
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Shaanxi Great Run Fu Men Industry Co Ltd
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Priority to CN201620819649.0U priority Critical patent/CN205949747U/en
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Abstract

The utility model discloses a continuous synchronous processing of wire spiral machine, this processing machine include the monitoring device of fuselage seat, wire spiral processingequipment and control, wire spiral processingequipment includes swivel work head, stirrup coiling mechanism, feed mechanism and cutting mechanism, stirrup coiling mechanism includes stirrup winding form, roll extrusion formula folding mechanism and pitch axial advancing mechanism, monitoring device includes controlling means, counting unit and rotational speed measuring unit. The utility model discloses simple structure realizes wire spiral's continuous processing, and production efficiency is high, and simultaneously, the wire spiral of production can improve the concrete restraining force of building beam column to improve the shock resistance of building, the practicality is strong, low carbon, green, energy -conservation and high -efficient.

Description

Tie hoop continuous synchronization processing machine
Technical field
This utility model belongs to tie hoop processing technique field for building, and in particular to a kind of tie hoop continuous synchronization Processing machine.
Background technology
With continuous improvement of the building of all kinds to Structural strength calls, especially at home and abroad multiple violent earthquake Afterwards, the great attention of architectural engineering circle has been caused to the high anti-seismic intensity requirement of building, and real building has been absolutely mostly Using single form or mode laterally reinforced concrete molding.In violent earthquake, restraining forceies are too small can not effectively adapt to building for shock strength Build requirement.The building universal life-span is not long, it is desirable to the long-life, strong antidetonation, low-carbon environment-friendly, energy-conservation green building as early as possible Realize.
Tie hoop be made up of a reinforcing bar three-dimensional annular, rectangle, polygonal spiral stirrup.Tie hoop, Be exactly the single stirrup in various beam column framework of steel reinforcement, make screw type, multiple be connected, per layer is made a string, Shape is like polygonal spring.Common compound stirrup and tie hoop are all confined concretes, common stirrup be discontinuous, Each circle has anchoring hook, in case of the repeated action of seismic force, concrete rupture, stirrup end are swelling, loses to concrete Effect of contraction, be lost tension, shearing resistance and the bearing capacity of stirrup.And tie hoop is then continuous, there is no stirrup The swelling problem in end, restriction ability are larger.Continuous Rectangular tie hoop has very big advantage than separate type rectangle hoop, has The advantages of labor and material saving, minimizing blanking elbow number, raising colligation speed, saving hook length, raising stirrup globality.Spiral hoop The beam column skeleton firm stable of muscle colligation, is unlikely to deform, and improves construction quality.Therefore, nowadays lack a kind of simple structure, set Rational tie hoop continuous synchronization processing machine is counted, the Continuous maching of tie hoop is realized, is improve production efficiency, alleviate people Work is worked, meanwhile, the tie hoop of production can improve the concrete restraining forceies of building beam column, so as to improve the antidetonation energy of building Power, damage -form are ductility by Transition of Brittleness, have postponed failure history.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, there is provided a kind of spiral Stirrup continuous synchronization processing machine, its simple structure are reasonable in design, simple to operate, are added by arranging supervising device and tie hoop Frock is put, and realizes the Continuous maching of tie hoop, improves production efficiency, alleviates hand labor, meanwhile, the spiral hoop of production Muscle can improve the concrete restraining forceies of building beam column, and so as to improve the shock resistance of building, practicality is very strong, is easy to popularization to make With.
For solving above-mentioned technical problem, the technical solution adopted in the utility model is:A kind of tie hoop continuous synchronization adds Work machine, it is characterised in that:Including fuselage seat, the tie hoop for being arranged on fuselage seat and inclining gradually downward from the front to the back processing Device and the supervising device is monitored by the tie hoop processing unit (plant);
The tie hoop processing unit (plant) includes rotary table on fuselage seat, for continuous coiling spiral hoop The stirrup winding mechanism of muscle, for being continuously introduced into the feed mechanism of stirrup material to the stirrup winding mechanism and stirrup material carried out The cutting mechanism of cutting;
The rotary table includes the oblique workbench for inclining gradually downward from the front to the back and drives the oblique work The rotary drive mechanism rotated by platform, on fuselage seat, the oblique workbench is arranged on the rotary drive mechanism On the rotary drive mechanism;
The stirrup winding mechanism includes the stirrup winding wound on front side of the oblique workbench and for stirrup material Frame, the stirrup material being wrapped on stirrup winding frame is bent and is formed the rolling-type bending mechanism of tie hoop and right The pitch axial direction propulsive mechanism promoted axially forward by the tie hoop being wrapped on the stirrup winding frame, the stirrup are twined It is synchronously to be rotated with the oblique workbench and winding frame with the perpendicular laying of the oblique workbench around frame;The hoop Muscle winding frame include many in parallel laying around axle, be installed in per the rear end described in root around axle on the oblique workbench, And per described in root around axle with the perpendicular laying of the oblique workbench;The feed mechanism, the cutting mechanism and the rolling Pressure type bending mechanism is installed on fuselage seat and three is respectively positioned on front side of the oblique workbench;
The supervising device includes control device, the winding number of turns that the stirrup winds stirrup material on frame is examined in real time The counting unit of survey and the tachometric survey list of real-time detection is carried out to the rotating speed of the oblique workbench or stirrup winding frame Unit, the rotary drive mechanism are controlled by the control device, the counting unit and rotation speed measurement unit with described Control device connects.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:In stirrup winding frame around axle quantity with On tie hoop, the quantity of inflection point is identical, the multiple bendings with tie hoop respectively of multiple installation positions around axle The installation position of point is corresponded.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:The feed mechanism is wound positioned at the stirrup The side of frame, the rolling-type bending mechanism and pitch axial direction propulsive mechanism are respectively positioned on the another of the stirrup winding frame Side, pitch axial direction propulsive mechanism are located at the rear side of the rolling-type bending mechanism;The cutting mechanism and the feeder Structure is located at the same side that the stirrup winds frame.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:Multiple described it be divided into upper and lower two groups around axle and carry out Lay, described in upper and lower two groups, top is respectively around axle group and bottom around axle group around axle;The oblique workbench includes vertical supports And be arranged on the anterior both sides up and down of vertical supports and can upper horizontal support that vertically support is moved up and down and lower horizontal support, Around axle group on the upper horizontal support, the bottom is around axle group on the lower horizontal support on the top;Institute Horizontal support and the lower horizontal support are stated in parallel laying and the two with the perpendicular laying of vertical supports, described vertical Frame is the support for inclining gradually downward from the front to the back, be provided with the vertical supports two respectively to the upper horizontal support and The vertical adjustment mechanism that the lower horizontal support is moved up and down, the upper horizontal support and the lower horizontal support respectively with Two vertical adjustment mechanism connections;It is provided with the upper horizontal support and the lower horizontal support multiple to being installed Around the transverse adjusting mechanism that axle carries out transverse shifting;
Displacement detecting unit is mounted on each described vertical adjustment mechanism and each described transverse adjusting mechanism, described Displacement detecting unit is connected with the control device.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:The tie hoop be rectangular spiral hoop, institute State around axle quantity be four, described in four around axle be respectively be arranged on the oblique workbench upper left side, upper right side, lower left side With the upper left of lower right side around axle, upper right around axle, lower-left around axle and bottom right around axle;The upper horizontal support is upper transverse arm, described Lower horizontal support is lower transverse arm;The upper left is respectively symmetrically the left and right two installed in upper transverse arm around axle and the upper right around axle Side, the lower-left are respectively symmetrically installed in the left and right sides of lower transverse arm around axle around axle and the bottom right;
Left and right two transverse adjusting mechanisms, the upper horizontal stroke are symmetrically installed with the upper transverse arm and lower transverse arm Upper left transverse adjusting mechanism and upper right transverse adjusting mechanism, the lower horizontal stroke are respectively to two transverse adjusting mechanisms on arm Lower-left transverse adjusting mechanism and bottom right transverse adjusting mechanism are respectively to two transverse adjusting mechanisms on arm;The upper left Around axle, upper right around axle, lower-left around axle and bottom right around axle respectively with the upper left transverse adjusting mechanism, upper right transverse adjusting mechanism, Lower-left transverse adjusting mechanism and bottom right transverse adjusting mechanism are attached.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:Pitch axial direction propulsive mechanism includes advancing Seat, on front side of the advance seat and with the forward block around the perpendicular laying of axle and promote advance seat along moved axially forward around axle Axial propulsive mechanism, the advance seat is on front side of the axial propulsive mechanism;Arrange on the fuselage seat and supply pitch axial direction The movable propulsive mechanism slide device of propulsive mechanism, the advance seat is on the propulsive mechanism slide device;Institute Advance seat is stated with forward block in parallel laying, the advance seat is in parallel laying with the propulsive mechanism slide device;
Pitch axial direction propulsive mechanism includes carrying out movable axial impeller-hub, coaxial package on advance seat Axial impeller-hub rear portion compression spring and with contact around axle after the radial push axle that moves forward to impeller-hub of impeller-hub, institute Advance seat is stated on front side of the radial push axle, the advance seat is sleeved on axial impeller-hub, the forward block fixes peace Axial impeller-hub front end is mounted in, the installing hole that installs for axial impeller-hub, institute on the advance seat and the forward block, is provided with The front end for stating compression spring is withstood on the rear wall of advance seat;The axial impeller-hub with around axle be in parallel laying, the footpath To impeller-hub and around the perpendicular laying of axle.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:The feed mechanism is included stirrup material termination Bend to the steel bar end bending mechanism of crotch;
The steel bar end bending mechanism includes bending seat, is sleeved on cylinder sigmoid seat and stirrup material termination is carried out The rotary sleeve of bending, the clamping device clamped by stirrup material and clamping spacing and chucking power to the clamping device are carried out The clamping regulation mechanism of regulation, the clamping regulation mechanism is on the clamping device;Described bending seat with stirrup material be in Vertical runs, are provided with the bending seat in the middle part of the stirrup material passage passed through for stirrup material, and bending seat and are provided with for the clamping The installation passage that mechanism and the clamping regulation mechanism are installed.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:It is mounted on axle in one described in each Pressing mold;The rolling-type bending mechanism includes the stitching bent by stirrup material of the ecto-entad to being wrapped on interior pressing mold, Bending chamber is formed between the stitching and interior pressing mold, and stitching is located on the outside of interior pressing mold;It is respectively mounted on axle described in each There are first pushing block for promoting the movement of stitching ecto-entad, first pushing block to be located on rear side of interior pressing mold;
The bending mechanism slide device movable for the rolling-type bending mechanism is installed on the fuselage seat, described Stitching is on the bending mechanism slide device.
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:The stitching is included on the outside of interior pressing mold Rolling forging die, be the bending chamber between the interior pressing mold and rolling forging die;The rolling-type bending mechanism also includes driving rolling The rolling forging die pushing mechanism of mould ecto-entad movement, the rolling forging die pushing mechanism include being displaced outwardly by the promotion of the first pushing block The first extrapolation rack shaft, be installed on the outside of rolling forging die and tooth pushing bar in first for moving inward driven by the first extrapolation rack shaft Axle and the first spur gear wheel for pushing away between rack shaft in the first extrapolation rack shaft and first is installed on, the first extrapolation tooth bar Axle position is pushed away on rear side of rack shaft in first;
Above-mentioned tie hoop continuous synchronization processing machine, it is characterised in that:The cutting mechanism is included positioned at the stirrup Wind on the outside of frame and can carry out inside and outside mobile cutting tool, drive the cutting tool frame to be wound closer or far from the stirrup The first cutter travel mechanism, drive the cutting tool to carry out inside and outside mobile the second cutter to cut stirrup material to move Motivation structure and the first cutter moving drive mechanism that the first cutter travel mechanism is driven, the cutting tool are installed On the inside of the second cutter travel mechanism, the second cutter travel mechanism is in the first cutter travel mechanism, described First cutter travel mechanism is on fuselage seat;It is provided with axle described in any one and uses cooperatively with the cutting tool Tool rest, the tool rest are located on the inside of the cutting tool;The first cutter moving drive mechanism is carried out by the control device Control and which is connected with the control device;
It is provided with the fuselage seat movable for the first cutter travel mechanism and the second cutter travel mechanism Cutting mechanism slide device, the first cutter travel mechanism is on the cutting mechanism slide device;
The cutting mechanism slide device includes left ram and promotes left ram to carry out movable left ram promoting machine Structure;
One the second pushing block for promoting the cutting tool ecto-entad movement, institute are installed described in any one on axle State the second pushing block to be located between interior pressing mold and the first pushing block.
This utility model has advantages below compared with prior art:
1st, the tie hoop processing unit (plant) simple structure that adopted, relatively low reasonable in design and input cost, processing and fabricating and Install and lay conveniently.
2nd, the tie hoop processing unit (plant) for being adopted includes that rotary table, feed mechanism, stirrup winding frame, rolling-type are curved Folding mechanism, pitch axial direction propulsive mechanism and cutting mechanism, drive stirrup to wind frame by rotary table and continuously rotate, in stirrup During winding frame is rotated, stirrup material is sent into by stirrup by feed mechanism and is wound on frame, when stirrup winding frame turns to rolling When on the inside of pressure type bending mechanism, rolling-type bending mechanism carries out rolling bending to the stirrup material being wrapped on stirrup winding frame, when When stirrup winding frame is turned on the inside of the propulsive mechanism of pitch axial direction, pitch axial direction propulsive mechanism is axially promoted and is wrapped in stirrup winding Tie hoop on frame moves forward a pitch, realizes the axial direction propulsion of tie hoop, when completing to process needed for tie hoop During the number of turns, the cutting to stirrup material is completed by cutting mechanism, stirrup can be anticipated position by feed mechanism, prevent stirrup material axial direction Slide, the elbow of stirrup material can be made again to link up with the lower section that frame is wound in stirrup, stirrup material is continuously introduced on stirrup winding frame, side Just feeding, simple to operate, and rolling-type bending mechanism is bent and formed tie hoop, pitch axial direction propulsive mechanism to stirrup material The axial direction propulsion of tie hoop is realized, the Continuous maching of tie hoop is realized, it is ensured that the spiral winding of stirrup material, is finally led to The cutting that cutting mechanism completes tie hoop is crossed, production efficiency is improve, hand labor is alleviated.
3rd, the tie hoop processing unit (plant) for being adopted is using easy to operate, intelligence degree and shaping efficiency is high, use effect Really good, the quality of institute's molding tie hoop is high.The supervising device for being adopted includes carrying out the winding number of turns of tie hoop in real time The counting unit of detection and the rotation speed measurement unit of real-time detection is carried out to the rotating speed around axle, can control tie hoop and add Work speed, moreover it is possible to which real-time detection tie hoop processes the number of turns, with the function that programming count tie hoop processes the number of turns, when reaching When setting the processing number of turns, the control device control cutting mechanism completes to cut so that the tie hoop course of processing is easily controllable And realize conveniently.
4th, the rolling-type bending mechanism for being adopted, can complete the bending of stirrup material, while rolling-type bending can also be reduced The degree of wear of mechanism, reduces the replacement frequency of part.
5th, using the oblique workbench for inclining gradually downward from the front to the back, tie hoop machine cutting after, molding Tie hoop from stirrup winding frame slide and unload under self-gravity action, alleviate hand labor.
6th, the tie hoop of processing has labor and material saving, reduces feeding number of times, improves colligation speed, saves hook length, The advantages of improving stirrup globality, and the beam column skeleton firm stable of tie hoop colligation, are unlikely to deform, and improve engineering matter Amount.
7th, this utility model design structure is simple, low cost, and it is convenient to realize, practical, is easy to promote the use of.
In sum, this utility model simple structure, reasonable in design, simple to operate, by arranging supervising device and spiral Stirrup processing unit (plant), realizes the Continuous maching of tie hoop, improves production efficiency, alleviate hand labor, meanwhile, production Tie hoop can improve the concrete restraining forceies of building beam column, and so as to improve the shock resistance of building, practicality is very strong, is easy to Promote the use of.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of the drawings
Structural representations of the Fig. 1 for this utility model tie hoop continuous synchronization processing machine.
Top views of the Fig. 2 for Fig. 1.
Fig. 3 is the right view of Fig. 1 (except adjustable frequency motor) in this utility model embodiment 1.
Structural representations of the Fig. 4 for this utility model rolling-type bending mechanism.
A-A sectional views of the Fig. 5 for Fig. 4.
Fig. 6 is the structural representation of this utility model pitch axial direction propulsive mechanism.
Left views of the Fig. 7 for Fig. 6.
Structural representations of the Fig. 8 for this utility model cutting mechanism.
Left views of the Fig. 9 for Fig. 8.
Structural representations of the Figure 10 for this utility model steel bar end bending mechanism.
Figure 11 is feeding state diagram of the present utility model.
Schematic block circuit diagrams of the Figure 12 for this utility model supervising device.
Figure 13 is the FB(flow block) for applying this utility model to process tie hoop.
Figure 14 is the structural representation of (except adjustable frequency motor) in this utility model embodiment 2.
Description of reference numerals:
1 counting unit;2 rotation speed measurement units;3 first motor control modules;
4 second motor control modules;6 primary importance detector units;7 second position detector units;
8 the 3rd position detection units;9 primary importance adjustment units;
10 second position adjustment units;11 the 3rd position adjustment units;
12 the 4th position adjustment units;13 the 5th position adjustment units;
14 the 6th position adjustment units;15 warning circuits;
16 liquid crystal touch screens;17 microcontrollers;037 first pushing block;
Pressing mold in 038;039 center bearing bracket;040 elbow radially controls tight device;
041 transition wheel;101 fuselage seats;102 main spindle boxes;
103 main shafts;104 tie hoops;105 adjustable frequency motors;
106 sprocket wheels are paid;107 stirrup material;1071 crotches;
1072 radial limiters;108 ring flanges;200 rotary tables;
201 vertical supports;Vertical slide block on 202;
Vertical screw mandrel on 203;Vertical screw on 204;Vertical screw rodb base on 2041;
205 first displacement detecting units;Vertical screw under 206;
Vertical screw mandrel under 207;Vertical screw rodb base under 2071;
Transverse arm on 301;Left pallet on 302;Left horizontal hair pole socket on 303;
Left horizontal hair bar on 304;On 305, left horizontal hair is female;Left transverse slider on 306;
307 upper right horizontal hair bars;3070 upper right cross sliders;3071 bottom right cross sliders;
308 upper right horizontal hairs are female;3061 bottom left cross sliders;309 upper right horizontal hair pole sockets;
3090 upper right pallets;3091 second displacement detector units;
401 times transverse arms;402 bottom right cross lead screws;
403 bottom right horizontal hairs are female;404 bottom right pallets;405 bottom left pallets;
406 bottom left horizontal hair pole sockets;407 bottom left horizontal hairs are female;408 bottom left horizontal hair bars;
409 around axle;4090 is initial around axle;4091 triple motion detector units;
4092 bottom right horizontal hair pole sockets;Vertical slide block under 4093;500 first bases;
501 left-hand columns;502 left rams;503 first cutter travel mechanisms;
5031 mobiles;5032 cams;5033 motor;
5034 cut-out positioning sleeves;5035 scroll wheels;5036 second extension springs;
504 left side screw mandrels;5041 left side screw rodb bases;505 left side screws;
506 second cutter travel mechanisms;Rack shaft is pushed away in 5061 second;
5062 second extrapolation rack shafts;5063 mandrels;
5064 second connectors;5066 cutters;
5067 tool rests;5068 second pushing blocks;5069 second rollers;
5070 knife rests;600 second bases;601 dextrad columns;
602 bottom right screws;603 bottom right screw mandrels;6031 bottom right screw rodb bases;
604 upper right screws;605 upper right screw mandrels;6051 right side screw rodb bases;
606 upper right rams;6061 bottom right rams;607 pitch axial direction propulsive mechanism;
6070 advance seats;6071 material-guiding wheels;6072 axial impeller-hubs;
6073 slope driving axles;6074 locating shafts;6075 compression springs;
6076 little axles;608 stitchings;6082 first extension springs;
6083 first spur gear wheels;6084 rolling forging dies;
6085 rolling shafts;The 3rd extension springs of 6-82;
The second spur gear wheels of 6-83;The extrapolation rack shafts of 5-62 first;
Rack shaft is pushed away in 5-61 first;The first adapters of 5-64;
The first rollers of 5-69;
701 steel bar end bending mechanisms;7011 bending seats;
7021 first adjust stud bolt;7022 second adjust stud bolt;
7031 first steel balls;7032 second steel balls;
Adjustable column on 7041;7042 times adjustable columns;7051 second compression springs;
7052 the 3rd compression springs;7061 first wear-resistant blocks;7062 second wear-resistant blocks;
7071 round nuts;7092 rotary sleeves.
Specific embodiment
Embodiment 1
As shown in Figure 1, Figure 2, shown in Fig. 3 and Figure 12, this utility model includes fuselage seat 101, on the fuselage seat 101 and by The tie hoop processing unit (plant) for inclining gradually downward and the monitoring dress is monitored by the tie hoop processing unit (plant) before backward Put;By arranging the tie hoop processing unit (plant) that inclines gradually downward from the front to the back, make the tie hoop that machines can from Slide from the tie hoop processing unit (plant) under action of gravity and unload, not only alleviate hand labor slightly, and reduce Production cost.Real-time monitoring can be carried out to the tie hoop winding number of turns and speed of wrap by arranging supervising device so that spiral The stirrup course of processing is easily controllable, and realizes conveniently.
The tie hoop processing unit (plant) includes rotary table 200 on fuselage seat 101, for continuous coiling The stirrup winding mechanism of tie hoop 104, for the stirrup winding mechanism be continuously introduced into stirrup material 107 feed mechanism and The cutting mechanism cut by stirrup material 107;
Stirrup material 107 can be positioned by the setting of the feed mechanism, prevent stirrup material 107 from sliding axially, while keeping The pulling force of stirrup material 107, and the stirrup material 107 for forming elbow is continuously introduced into the stirrup winding mechanism, facilitate feeding, operate Simply, it is ensured that the continuous winding of the stirrup winding mechanism;By arranging cutting mechanism, reach tie hoop 104 and set in advance The processing number of turns of meter, can cut to stirrup material 107 automatically, complete the processing of tie hoop 104.
The rotary table 200 includes the oblique workbench for inclining gradually downward from the front to the back and drives the oblique work As the rotary drive mechanism rotated by platform, the rotary drive mechanism on fuselage seat 101, pacify by the oblique workbench It is mounted on the rotary drive mechanism;
The stirrup winding mechanism includes that the stirrup wound on front side of the oblique workbench and for stirrup material 107 is twined The rolling-type bending of tie hoop 104 is bent and is formed around frame, to the stirrup material 107 being wrapped on the stirrup winding frame Mechanism and the pitch axial direction propulsive mechanism promoted axially forward by the tie hoop 104 being wrapped on the stirrup winding frame 607, stirrup winding frame be synchronously rotated with the oblique workbench and with the perpendicular laying of the oblique workbench Winding frame;Stirrup winding frame include many in parallel laying around axle 409, pacify per the rear end described in root around axle 409 Be mounted on the oblique workbench, and per described in root around axle 409 with the perpendicular laying of the oblique workbench;The feeding Mechanism, the cutting mechanism and the rolling-type bending mechanism are installed on fuselage seat 101 and three be respectively positioned on described oblique On front side of workbench;
The stirrup winding frame is driven continuously to rotate by arranging rotary table 200, it is ensured that the spiral of stirrup material 107 is twined Around the oblique workbench 200 is set to incline gradually downward from the front to the back so that the institute being arranged on the oblique workbench State stirrup winding frame also to incline gradually downward from the front to the back, the stirrup winding frame is inclined from the front to the back gradually downward, on the one hand The tie hoop 104 for being easy to pitch axial direction propulsive mechanism 607 pairs to be wrapped in the stirrup winding frame is promoted axially forward, separately One side tie hoop 104 can slide from stirrup winding frame under self-gravity action after machining and unload, and not only subtract Light hand labor is slight, and reduces production cost.
The setting of the rolling-type bending mechanism carries out being bent to form an inflection point, and because rolling to stirrup material 107 The carrying out of formula bends, wear-resistant, it is to avoid often changes, reduces production cost.
By arranging many around axle 409, can adjust around the position of axle 409, so as to change the spiral shell of winding according to the actual requirements The shape of rotation stirrup 104, realizes the processing of polygonal spiral stirrup.
The supervising device includes control device, carries out reality to the winding number of turns that the stirrup winds stirrup material 107 on frame When the counting unit 1 that detects and carry out the rotating speed of real-time detection to the rotating speed of the oblique workbench or stirrup winding frame and survey Amount unit 2, the rotary drive mechanism are controlled by the control device, and the counting unit 1 and rotation speed measurement unit 2 are equal It is connected with the control device.
During actually used, the rotary table 200 also includes main tumbler.
As depicted in figs. 1 and 2, in the present embodiment, the main tumbler includes being arranged on rear side of the oblique workbench Main spindle box 102 and the main shaft 103 being located in main spindle box 102, pass through between the main shaft 103 and the rotary drive mechanism Drive mechanism is connected, and the main shaft 103 is coaxially connected with the oblique workbench, and main shaft 103 is positioned at described oblique To on rear side of workbench, it is attached by ring flange 108 between the main spindle box 102 and the oblique workbench, the flange It is attached by transition wheel 041 between disk 108 and the oblique workbench.
During actually used, the ring flange 108 is cone-shaped flange disk, prevents main shaft by arranging cone-shaped flange disk 103 are axially and radially being subjected to displacement.
In the present embodiment, the drive mechanism is that sprocket wheel pays 106.
In the present embodiment, the rotary drive mechanism is adjustable frequency motor 105, the adjustable frequency motor 105 and the control Device processed connects and is controlled by the control device.
In the present embodiment, fuselage seat 101 is for being horizontally fixed on ground and its top is by being inclined before backward gradually downward Support base.
In the present embodiment, in stirrup winding frame around quantity and the inflection point on tie hoop 104 of axle 409 quantity phase With, multiple installation positions around axle 409 one a pair of installation position respectively with multiple inflection points on tie hoop 104 Should.
In the present embodiment, the feed mechanism be located at the stirrup wind frame side, the rolling-type bending mechanism and Pitch axial direction propulsive mechanism 607 is respectively positioned on the opposite side that the stirrup winds frame, pitch axial direction propulsive mechanism 607 Rear side in the rolling-type bending mechanism;The cutting mechanism is located at the stirrup with the feed mechanism and winds the same of frame Side.
In the present embodiment, multiple described around axle 409 points laid for upper and lower two groups, around 409 points of axle described in upper and lower two groups Not Wei top around axle group and bottom around axle group;The oblique workbench includes vertical supports 201 and is arranged on vertical supports 201 Anterior both sides up and down and can upper horizontal support that vertically support 201 is moved up and down and lower horizontal support, the top is around axle group On the upper horizontal support, the bottom is around axle group on the lower horizontal support;The upper horizontal support and The lower horizontal support in parallel laying and the two with 201 perpendicular laying of vertical supports, the vertical supports 201 serve as reasons The support for being inclined before backward gradually downward, is provided with two respectively to the upper horizontal support and institute in the vertical supports 201 State the vertical adjustment mechanism that lower horizontal support is moved up and down, the upper horizontal support and the lower horizontal support are respectively with two The individual vertical adjustment mechanism connection;Be provided with the upper horizontal support and the lower horizontal support multiple to described around axle 409 transverse adjusting mechanisms for carrying out transverse shifting;
According to reality processing demand, by the two vertical adjustment mechanisms for arranging, adjust the upper horizontal support and The distance between described lower horizontal support;According to reality processing demand, by the transverse adjusting mechanism for arranging, can be to multiple The horizontal range around axle 409 away from main shaft 103 is adjusted, and meets the processing request of tie hoop 104, easy to adjust.
Displacement detecting unit is mounted on each described vertical adjustment mechanism and each described transverse adjusting mechanism, described Displacement detecting unit is connected with the control device.
In the present embodiment, the tie hoop 104 is rectangular spiral hoop, and the quantity around axle 409 is four, four Described be respectively around axle 409 be arranged on the upper left of the oblique workbench upper left side, upper right side, lower left side and lower right side around axle, Upper right is around axle, lower-left around axle and bottom right around axle;The upper horizontal support is upper transverse arm 301, and the lower horizontal support is lower horizontal stroke To arm 401;The upper left is respectively symmetrically installed in the left and right sides of upper transverse arm 301, the left side around axle around axle and the upper right Under be respectively symmetrically installed in the left and right sides of lower transverse arm 401 around axle around axle and the bottom right;
Left and right two transverse adjusting mechanisms, institute are symmetrically installed with the upper transverse arm 301 and lower transverse arm 401 State on transverse arm 301 two transverse adjusting mechanisms respectively upper left transverse adjusting mechanism and upper right and laterally adjust machine Structure, two transverse adjusting mechanisms on the lower transverse arm 401 are respectively lower-left transverse adjusting mechanism and bottom right is laterally adjusted Whole mechanism;The upper left is horizontal with the upper left respectively around axle around axle and the bottom right around axle, the lower-left around axle, the upper right Adjustment mechanism, the upper right transverse adjusting mechanism, the lower-left transverse adjusting mechanism and the bottom right transverse adjusting mechanism are carried out Connection.
Machine is laterally adjusted by the setting upper left transverse adjusting mechanism, the upper right transverse adjusting mechanism, the lower-left Structure and the bottom right transverse adjusting mechanism respectively to the upper left around axle, the upper right around axle, the lower-left around axle and the right side Under horizontal range between wheelbase main shaft 103 be adjusted, meet the processing request of tie hoop 104.
As shown in figure 3, during actually used, two vertical adjustment mechanisms be respectively upper vertical adjustment mechanism and under Vertical adjustment structure, the upper transverse arm 301 and the lower transverse arm 401 respectively with the upper vertical adjustment mechanism and described under Vertical adjustment structure connection, the upper vertical adjustment mechanism are identical with the structure composition of the lower vertical adjustment structure, described on Vertical adjustment mechanism includes being arranged on the upper vertical screw rodb base 2041 of 201 anterior upside of vertical supports, is arranged on upper vertical screw mandrel Seat 2041 on upper vertical screw mandrel 203, the upper vertical screw 204 being screwed onto on vertical screw mandrel 203 and with upper vertical screw 204 It is fixedly connected and the upper vertical slide block 202 on rear side of upper transverse arm 301, the upper vertical slide block 202 is solid with upper transverse arm 301 Fixed connection and transverse arm 301 can be driven vertically support 201 is moved up and down;The lower vertical adjustment structure includes being arranged on perpendicular Lower vertical screw rodb base 2071 to 201 underside of forward of support, the lower vertical screw mandrel 207 on lower vertical screw rodb base 2071, The lower vertical screw 206 that is screwed onto on lower vertical screw mandrel 207 and it is fixedly connected with lower vertical screw 206 and is located at lower transverse arm Lower vertical slide block 4093 on rear side of in the of 401, the lower vertical slide block 4093 are fixedly connected with lower transverse arm 401 and can be driven lower horizontal Vertically support 201 is moved up and down arm 401.
By the upper vertical adjustment mechanism of setting and lower vertical adjustment structure respectively to upper transverse arm 301 and lower transverse arm 401 The distance between carry out real-time adjustment, meet the process requirements of tie hoop 104.
As shown in figure 3, during actually used, the upper left transverse adjusting mechanism, the upper right transverse adjusting mechanism, institute State the structure composition all same of lower-left transverse adjusting mechanism and the bottom right transverse adjusting mechanism, the upper transverse adjusting mechanism Including being arranged on the upper left horizontal hair pole socket 303 of 301 left end of upper transverse arm, the upper left horizontal hair on upper left horizontal hair pole socket 303 Bar 304, the upper left horizontal hair female 305 being screwed onto on left horizontal hair bar 304 and it is fixedly connected with upper left horizontal hair mother 305 and is located at a upper left side Upper left pallet 302 on rear side of horizontal hair mother 305, the upper left pallet 302 are slided by upper left transverse slider 306 and upper transverse arm 301 Dynamic connection;
The upper right transverse adjusting mechanism includes being arranged on the upper right horizontal hair pole socket 309 of 301 right-hand member of transverse arm, is arranged on Upper right horizontal hair bar 307 on upper right horizontal hair pole socket 309, the upper right horizontal hair female 308 being screwed onto on upper right horizontal hair bar 307 and with upper right Horizontal hair mother 308 is fixedly connected and the upper right pallet 3090 on rear side of upper right horizontal hair mother 308, and the upper right pallet 3090 is by upper Right cross slider 3070 is slidably connected with upper transverse arm 301;
The lower-left transverse adjusting mechanism includes being arranged on the bottom left horizontal hair pole socket 406 of 401 left end of lower transverse arm, is arranged on Bottom left horizontal hair bar 408, the bottom left horizontal hair female 407 being screwed onto on bottom left horizontal hair bar 408 and and bottom left on bottom left horizontal hair pole socket 406 Horizontal hair mother 407 is fixedly connected and the bottom left pallet 405 on rear side of bottom left horizontal hair mother 407, and the bottom left pallet 405 passes through bottom left Cross slider 3061 and lower 401 slidable connection of transverse arm;
The bottom right transverse adjusting mechanism includes being arranged on the bottom right horizontal hair pole socket 4092 of 401 right-hand member of lower transverse arm, installs Bottom right cross lead screw 402, the bottom right horizontal hair mother 403 being screwed onto on bottom right cross lead screw 402 on bottom right horizontal hair pole socket 4092 And be fixedly connected with bottom right horizontal hair mother 403 and the bottom right pallet 404 on rear side of bottom right horizontal hair mother 403, the bottom right pallet 404 By bottom right cross slider 3071 and lower 401 slidable connection of transverse arm.
During actually used, the upper left pallet 302, upper right pallet 3090, bottom left pallet 405 and bottom right pallet 404 On be provided with for installing the multigroup installing hole around axle 409, the quantity of per group of installing hole is identical with the quantity around axle 409, Per group of installing hole is distributed on same circumference, described around axle 409 by every group of installing hole respectively with upper left pallet 302, on Right pallet 3090, bottom left pallet 405 are fixedly connected with bottom right pallet 404.
By arranging multigroup installation on upper left pallet 302, upper right pallet 3090, bottom left pallet 405 and bottom right pallet 404 Hole, by adjust the upper left around axle, the upper right around axle, the lower-left around axle and the bottom right around axle and installation per group described The installation site in hole, the size of adjustment processing tie hoop 104.
During actually used, the displacement detecting unit include respectively to the upper vertical adjustment mechanism and described under Vertical displacement detector unit that the position of vertical adjustment structure is detected, respectively to the upper left transverse adjusting mechanism, described The horizontal stroke detected by the position of upper right transverse adjusting mechanism, the lower-left transverse adjusting mechanism and the bottom right transverse adjusting mechanism To displacement detecting unit, the vertical displacement detector unit and the lateral displacement detector unit are connected with the control device Connect.
As shown in figure 3, during actually used, the vertical displacement detector unit is to be separately positioned on vertical screw mandrel 203 with lower vertical screw mandrel 207 on the first displacement detecting unit 205, the lateral displacement detector unit includes being separately positioned on Second displacement detector unit 3091 on upper left horizontal hair bar 304 and upper right horizontal hair bar 307 and it is separately positioned on bottom left horizontal hair bar 408 With the triple motion detector unit 4091 on bottom right cross lead screw 402, the first displacement detecting unit 205, second displacement inspection Survey unit 3091 and triple motion detector unit 4091 is connected with the control device.
During actually used, it is provided with for being adjusted to the upper transverse arm 301 and lower 401 position of transverse arm automatically Whole primary importance adjustment unit 9, the second position is automatically adjusted around shaft position around axle and the upper right by the upper left Adjustment unit 10 and the 3rd position adjustment list is automatically adjusted around the position of axle around axle and the bottom right by the lower-left Unit 11, the primary importance adjustment unit 9, second position adjustment unit 10 and the 3rd position adjustment unit 11 with the control Device connects.
During actually used, can manually or automatically respectively by the upper vertical adjustment mechanism and the lower vertical adjustment Structure completes the adjustment of transverse arm 301 and lower 401 position of transverse arm, manually or automatically laterally can be adjusted by the upper left respectively Whole mechanism, the upper right transverse adjusting mechanism, the lower-left transverse adjusting mechanism and the bottom right transverse adjusting mechanism complete institute State upper left around axle, the upper right around axle, the lower-left around axle and the bottom right around shaft position adjustment.
When the position of upper transverse arm 301 is adjusted manually, upper vertical screw mandrel 203, the rotation of upper vertical screw mandrel 203 is rotated manually Turn to drive upper vertical screw 204 to move up or down, upper transverse arm 301 is driven up or down by upper vertical slide block 202 Mobile;When the position with the lower transverse arm 401 of regulation manually, vertical screw mandrel 207 under rotating manually, the rotation of lower vertical screw mandrel 207 Under turning to drive, vertical screw 206 is moved up or down, and drives lower transverse arm 401 up or down by lower vertical slide block 4093 Mobile.
When the position for automatically adjusting upper transverse arm 301 and lower transverse arm 401, the control device is adjusted by primary importance Whole unit 9 drives upper vertical screw mandrel 203 and lower vertical screw mandrel 207 to rotate, transverse arm 301 and lower 401 position of transverse arm in realization Adjustment.
When adjust respectively manually the upper left around axle, the upper right around axle, the lower-left around axle and the bottom right around axle During position, upper left horizontal hair bar 304, upper right horizontal hair bar 307, bottom left horizontal hair bar 408 and bottom right cross lead screw 402 is rotated manually, point Left horizontal hair mother 305, upper right horizontal hair mother 308, bottom left horizontal hair female 407 and bottom right horizontal hair mother 403 Dai Dong not be gone up to move in or out, A upper left side is driven by upper left transverse slider 306, upper right cross slider 3070, bottom left cross slider 3061 and bottom right cross slider 3071 respectively Pallet 302, upper right pallet 3090, bottom left pallet 405 and bottom right pallet 404 are moved in or out, and are finally driven respectively described Upper left is moved in or out around axle around axle and the bottom right around axle, the lower-left around axle, the upper right.
When automatically adjust the upper left around axle, the upper right around axle, the lower-left around axle and the bottom right around the position of axle When, the control device drives upper left horizontal hair bar 304 and upper right horizontal hair bar 307 to rotate by second position adjustment unit 10, real The existing upper left is adjusted around shaft position around axle and the upper right, under the control device is by the driving of the 3rd position adjustment unit 11 Left horizontal hair bar 408 and bottom right cross lead screw 402 are rotated, and realize that the lower-left is adjusted around shaft position around axle and the bottom right.
During actual installation, the primary importance adjustment unit 9, second position adjustment unit 10 and the 3rd position adjustment Unit 11 is separately mounted to vertical screw mandrel 203 with one end of lower vertical screw mandrel 207, upper left horizontal hair bar 304 and upper right horizontal hair bar On one end of 307 one end and bottom left horizontal hair bar 408 and bottom right cross lead screw 402.
As shown in Figure 6 and Figure 7, in the present embodiment, pitch axial direction propulsive mechanism 607 includes advance seat 6070, installs On front side of advance seat 6070 and with the forward block around 409 perpendicular laying of axle and promote advance seat 6070 along around axle 409 axially to The axial propulsive mechanism of front movement, the advance seat 6070 is on front side of the axial propulsive mechanism;On the fuselage seat 101 The propulsive mechanism slide device movable for pitch axial direction propulsive mechanism 607 is set, and the advance seat 6070 is installed in described On propulsive mechanism slide device;The advance seat 6070 is in parallel laying, the advance seat 6070 and the propulsion with forward block Mechanism's slide device is in parallel laying;By arranging advance seat 6070 between the forward block and the axial propulsive mechanism, Slow down the motive force of the axial propulsive mechanism, it is ensured that the forward block steadily can carry out axial propulsion to tie hoop 104, And the low side of the forward block extends to the inflection point of tie hoop 104, it is ensured that the forward block can promote tie hoop 104 to enter Row is moved axially forward.
According to reality processing needs, by arranging the propulsive mechanism slide device, can be by the propulsive mechanism sliding Device adjustment pitch axial direction propulsive mechanism 607 meets the process requirements of tie hoop 104 away from the spacing around axle 409.
The axial propulsive mechanism includes carrying out on advance seat 6070 movable axial impeller-hub 6072, coaxial Be sleeved on 6072 rear portion of axial impeller-hub compression spring 6075 and with contact around axle 409 after impeller-hub to impeller-hub 6072 forward Mobile radial push axle, the advance seat 6070 are located on front side of the radial push axle, and the advance seat 6070 is sleeved on axle To on impeller-hub 6072, the forward block is fixedly mounted on 6072 front end of axial impeller-hub, the advance seat 6070 and described pushes away Enter and on block, be provided with the installing hole that installs for axial impeller-hub 6072, the front end of the compression spring 6075 withstands on advance seat On 6070 rear wall;The axial impeller-hub 6072 with around axle 409 be in parallel laying, the radial push axle with around axle 409 Perpendicular laying.
During actually used, the radial push axle is the inner slope driving axle 6073 for inclined-plane.
During actually used, the forward block is material-guiding wheel 6071, and the material-guiding wheel 6071 is truncated cone and external diameter Gradually increase from the front to the back, increase the contact surface of material-guiding wheel 6071 and inflection point in tie hoop 104, reduce motive force, be easy to Axially advance.
Can be when slope driving axle 6073 be departed from around axle 409, in compression spring 6075 by arranging compression spring 6075 Make material-guiding wheel 6071 reset under effect, be easy to pitch axial direction propulsive mechanism 607 to carry out an axial propulsion action, axial impeller-hub 6072 outer face be inclined-plane, by the inner of the radial push axle is set to inclined-plane so that the radial push axle with Axial impeller-hub 6072 can cooperate, and be easy to the transmission of motive force.
During actually used, locating shaft 6074 is provided with outside the axial impeller-hub 6072, prevents axial impeller-hub 6072 move radially, and be provided with little axle 6076 and axial impeller-hub 6072 and cooperate promotion on the outside of the locating shaft 6074 6070 axially-movable of advance seat.
During actually used, the propulsive mechanism slide device includes upper right ram 606 and promotes upper right ram 606 to enter The movable upper right ram pushing mechanism of row, the upper right ram pushing mechanism include being arranged on 606 one end of upper right ram Right side screw rodb base 6051, the upper right screw mandrel 605 on right side screw rodb base 6051 and the upper right being screwed onto on upper right screw mandrel 605 Screw 604, the upper right ram 606 are fixedly connected with upper right screw 604 and the rear side positioned at upper right screw 604.
During actually used, it is described around the outside of axle 409, position that pitch axial direction propulsive mechanism 607 is located at any one The lower-left on the inside of the propulsive mechanism 607 of pitch axial direction around axle for initial around axle 4090, described initial on axle 4090 Be provided with tight device 040 and spacing for the radial direction of clamping stirrup material 107 is radially controlled for the elbow that compresses 107 crotch of stirrup material Device 1072, the radial limiter 1072 are to be arranged on initial axial elongated slot on axle 4090.
During actually used, the upper left is distributed in same circle around axle and bottom right around axle around axle, lower-left around axle, upper right Zhou Shang, the upper left are provided with to be rotated with main shaft 103 around axle and bottom right on the inside of axle around axle, lower-left around axle, upper right and are connected Center bearing bracket 039.The stability that the stirrup winds frame is improved by arranging center bearing bracket 039, is strengthened stirrup material 107 and is wrapped over Stablizing in journey.
As shown in Figure 10, in the present embodiment, the feed mechanism include by 107 tip bend of stirrup material into crotch reinforcing bar Tip bend mechanism 701;
The steel bar end bending mechanism 701 includes bending seat 7011, is sleeved on cylinder sigmoid seat 7011 and to hoop Rotary sleeve 7092 that 107 termination of muscle material is curved, the clamping device clamped by stirrup material 107 and to the clamping device The clamping regulation mechanism that is adjusted of clamping spacing and chucking power, the clamping regulation mechanism is arranged on the clamping device On;The bending seat 7011 and the 107 perpendicular laying of stirrup material, are provided with the bending seat 7011 and pass through for stirrup material 107 It is provided with the installation that installs for the clamping device and the clamping regulation mechanism to lead in the middle part of stirrup material passage, and bending seat 7011 Road.
During actually used, the rotary sleeve 7092 is by the end of the stirrup material 107 being located in the stirrup material passage Head is processed as crotch 1071.
During actually used, the steel bar end bending mechanism 701 is arranged on left-hand column 501 by round nut 7071 On, the clamping regulation mechanism includes being separately positioned on the stirrup material passage both sides and the upper folder in the installation passage Governor motion and lower clamping regulation mechanism is held, the upper clamping regulation mechanism includes adjustable column 7041, coaxial package described The second compression spring 7051 on upper adjustable column 7041, it is arranged on adjustable column 7041 and upper adjustable column 7041 is positioned The first steel ball 7031 and be arranged on the first regulation stud bolt 7021 on 7041 top of adjustable column;The lower clamping regulation machine Structure includes threeth compression spring 7052 of the lower adjustable column 7042, coaxial package on the lower adjustable column 7042, is arranged on downward The second steel ball 7032 for being positioned on segmented column 7042 and to lower adjustable column 7042 and be arranged on 7042 top of lower adjustable column the Two adjust stud bolt 7022;
The clamping device is the fixture block for being arranged on the stirrup material passage both sides, adjusts in the fixture block respectively setting First wear-resistant block 7061 and the second wear-resistant block 7062 being arranged on lower adjustable column 7042 of 7041 bottom of post, second compression The lower end of spring 7051 withstands on the upside of the first wear-resistant block 7061, and the upper end of the 3rd compression spring 7052 withstands on second The downside of wear-resistant block 7062.
The end head of stirrup material 107 is processed into crotch 1071 by arranging rotary sleeve 7092, be easy to be hooked on initial around On axle 4090, because the replacing of upper adjustable column 7041 and lower adjustable column 7042 is difficult and cost is big, by arranging the first wear-resistant block 7061 and second wear-resistant block 7062 can prevent stirrup material 107 from causing adjustable column 7041 and lower adjustable column during transmission Adjustable column 7041 and lower adjustable column in the setting scalable of 7042 abrasions, the second compression spring 7051 and the 3rd compression spring 7052 Spacing between 7042, so as to adjust the stirrup material passage worn for stirrup material 107, is suitable for the processing of multiple stirrup material 107, real Strong with property.The footpath of upper adjustable column 7041 and lower adjustable column 7042 is not only realized in the setting of the first steel ball 7031 and the second steel ball 7032 To positioning, and the axially position of the upper adjustable column 7041 of realization and lower adjustable column 7042, prevent adjustable column 7041 and lower regulation Post 7042 shifts, the spacing in increase between adjustable column 7041 and lower adjustable column 7042, causes stirrup material 107 to move Dynamic.
As shown in Figures 2 and 3, in the present embodiment, an interior pressing mold 038 is mounted on described in each on axle 409;Described Rolling-type bending mechanism includes the stitching 608 bent by stirrup material 107 of the ecto-entad to being wrapped on interior pressing mold 038, Bending chamber is formed between the stitching 608 and interior pressing mold 038, and stitching 608 is located on the outside of interior pressing mold 038;Described in each First pushing block 037 for promoting the movement of 608 ecto-entad of stitching, first pushing block is mounted on axle 409 037 is located on rear side of interior pressing mold 038;The setting of interior pressing mold 038, makes the stirrup material 107 being wrapped on interior pressing mold 038 raised, makes rolling Depressor 608 is contacted with stirrup material 107, increases contact area, and bending is laborsaving, simple to operate.
The bending mechanism slide device movable for the rolling-type bending mechanism is installed on the fuselage seat 101, The stitching 608 is on the bending mechanism slide device.
By arranging the bending mechanism slide device, stitching 608 can be adjusted away from around axle 409 according to reality processing demand Distance, meet the process requirements of tie hoop 104.
During actually used, the bending mechanism slide device includes bottom right ram 6061 and promotes bottom right ram 6061 Movable bottom right ram pushing mechanism is carried out, the bottom right ram pushing mechanism includes being arranged on 6061 one end of bottom right ram Bottom right screw rodb base 6031, the bottom right screw mandrel 603 on the bottom right screw rodb base 6031 and the right side being screwed onto on bottom right screw mandrel 603 Lower screw 602, the bottom right ram 6061 are fixedly connected with bottom right screw 602 and the rear side positioned at bottom right screw 602;The rolling The other end of the depressor 608 installed in bottom right ram 6061.
As shown in Fig. 4, Fig. 5, Fig. 8 and Fig. 9, in the present embodiment, the stitching 608 is included on the outside of interior pressing mold 038 Rolling forging die 6084, be the bending chamber between the interior pressing mold 038 and rolling forging die 6084;The rolling-type bending mechanism is also wrapped The rolling forging die pushing mechanism for driving the movement of 6084 ecto-entad of rolling forging die is included, the rolling forging die pushing mechanism includes being promoted by first Block 037 promotes the be displaced outwardly first extrapolation rack shaft 5-62, is installed on the outside of rolling forging die 6084 and by the first extrapolation rack shaft 5-62 drives The first spur gear wheel 6083 between axle 5-61, the first extrapolation rack shaft 5-62 are located at after pushing away rack shaft 5-61 in first Side;
In the rotation process around axle 409, the first pushing block 037 being arranged on axle 409 and the first extrapolation rack shaft 5-62 is contacted, the setting of the first spur gear wheel 6083, can be by the motive force of the first pushing block 037 by the first extrapolation rack shaft 5-62 sends in first and pushes away rack shaft 5-61, makes to be arranged on the rolling forging die 6084 that push away on rack shaft 5-61 in first to stirrup Material 107 carries out rolling bending, forms an inflection point.
The cutting mechanism includes winding on the outside of frame and carrying out inside and outside mobile cutting tool, drive positioned at the stirrup The cutting tool winds the first cutter travel mechanism 503 of frame, drives the cutting tool to enter closer or far from the stirrup Inside and outside mobile the second cutter travel mechanism 506 to be cut to stirrup material 107 of row and to the first cutter travel mechanism 503 the first cutter moving drive mechanisms being driven, the cutting tool is in the second cutter travel mechanism 506 Side, the second cutter travel mechanism 506 are arranged in the first cutter travel mechanism 503, the first cutter travel mechanism 503 On fuselage seat 101;The tool rest 5067 used cooperatively with the cutting tool is installed on axle 409 described in any one, The tool rest 5067 is located on the inside of the cutting tool;The first cutter moving drive mechanism is controlled by the control device Make and which is connected with the control device;
Before being provided with the fuselage seat 101 for the first cutter travel mechanism 503 and the second cutter travel mechanism 506 The cutting mechanism slide device for moving afterwards, the first cutter travel mechanism 503 is on the cutting mechanism slide device;
The cutting mechanism slide device includes left ram 502 and promotes left ram 502 to carry out movable left ram Pushing mechanism;
One the second pushing block for promoting the cutting tool ecto-entad movement is installed described in any one on axle 409 5068, second pushing block 5068 is located between interior pressing mold 038 and the first pushing block 037.
According to reality processing demand, the first cutter travel mechanism 503 is adjusted by arranging the cutting mechanism slide device With the second cutter travel mechanism 506 away from the distance around axle 409, the process requirements of tie hoop 104 are met.By arranging the first knife Tool travel mechanism 503 is contacted with each other with the second pushing block 5068 being arranged on axle 409, and what the second pushing block 5068 was produced pushes away Power transmission is driven motive force to the second cutter moving machine to the first cutter travel mechanism 503, the first cutter travel mechanism 503 Structure 506 is so as to drive the cutting tool near cooperating around axle 409 and with the tool rest 5067 being arranged on axle 409, complete Into the cutting of stirrup material 107, it is ensured that cutting is accurately and quick, simple to operate.
During actually used, the first cutter moving drive mechanism is motor 5033, the motor 5033 with The control device connection;
The first cutter travel mechanism 503 includes the cut-out positioning sleeve 5034 being arranged on left ram 502, is arranged on electricity Cam 5032 on 5033 output shaft of motivation and the mobile 5031 of motion is driven by cam 5032, the mobile 5031 passes through Second extension spring 5036 is connected with cut-out positioning sleeve 5034, is connected with left ram 502 by scroll wheel 5035 in the mobile 5031 Connect so that it is convenient that mobile 5031 moves, reduce frictional force.
The second cutter travel mechanism 506 includes being promoted the second extrapolation tooth bar being displaced outwardly by the second pushing block 5068 Axle 5062, install with the cutting tool on the outside of and by second extrapolation rack shaft 5062 drive move inward second in tooth pushing bar Axle 5061 and it is installed on the second spur gear wheel 6-83 that push away between rack shaft 5061 in the second extrapolation rack shaft 5062 and second.
During actually used, the medial extremity of the second extrapolation rack shaft 5062 is provided with the second connector 5064 and leads to Second roller 5069 of the mandrel 5063 on second connector 5064 is crossed, outside the second extrapolation rack shaft 5062 Side is provided with to push away in the 3rd extension spring 6-82, described second and is provided with the cutting tool on rack shaft 5061.
During actually used, the cutting tool includes being arranged in second the knife rest 5070 pushed away on the inside of rack shaft 5061 With the cutter 5066 on knife rest 5070.
The installation site of motor 5033 is defined by arranging cut-out positioning sleeve 5034, it is ensured that the cutting tool Installation site accurate, meanwhile, improve cutting degree of accuracy.By arranging cam 5032, when cam 5032 is rotated by minor radius To large radius during, drive mobile 5031 to move upwards, make the second cutter travel mechanism 506 and be arranged on around axle 409 On the second pushing block 5068 contact, the second pushing block 5068 produce motive force be driven to second extrapolation rack shaft 5062, By arranging the second spur gear wheel 6-83 so that the second extrapolation rack shaft 5062 is driven motive force to pushing away rack shaft in second 5061, make the cutter 5066 pushed away in second on rack shaft 5061 obtain the motion of motive force ecto-entad and 5067 phase of tool rest Mutually coordinate, cut-out stirrup material 107.When completing to cut, during cam 5032 turns to minor radius by large radius, by second Mobile 5031 is moved downward by extension spring 5036, the second cutter travel mechanism 506 is not contacted with the second pushing block 5068, around During axle 409 is rotated further, the second pushing block 5068 departs from the second cutter travel mechanism 506, and the 3rd extension spring 6-82 extends The second extrapolation 5062 ecto-entad of rack shaft is promoted far to move, by the second spur gear wheel 6-83 so that tooth pushing bar in second Axle 5061 is moved from inside to outside, away from around axle 409.
During actually used, the medial extremity of the first extrapolation rack shaft 5-62 is provided with the first adapter 5-64 and sets Put the first roller 5-69 on the first adapter 5-64, the outboard end of the first extrapolation rack shaft 5-62 is provided with the One extension spring 6082, is provided with the rolling forging die 6084 for installing the installing hole of rolling shaft 6085, the rolling shaft 6085 with 6061 movable connection of the bottom right ram.
During actually used, the left ram pushing mechanism includes the left side screw rodb base for being arranged on 502 one end of left ram 5041st, on left side screw rodb base 5041 left side screw mandrel 504 and the left side screw 505 being screwed onto on the screw mandrel 504 of left side, institute State left ram 502 to be fixedly connected with left side screw 505 and the rear side positioned at left side screw 505;The first cutter travel mechanism 503 on the left ram 502, and the second cutter travel mechanism 506 is moved installed in first cutter by bolt On motivation structure 503.
During actually used, the first workbench that installs for the cutting mechanism on the fuselage seat 101, is also equipped with With the second workbench that installs with pitch axial direction propulsive mechanism for the rolling-type bending mechanism, first workbench 500 include the first base 500 on 101 side of fuselage seat and the left-hand being vertically mounted in the first base 500 Column 501, second workbench include the second base 600 on 101 opposite side of fuselage seat and are vertically mounted on institute The dextrad column 601 in second base 600 is stated, the left-hand column 501 is fixedly connected with the left ram 502, the dextrad Column 601 is fixedly connected with bottom right ram 6061 and upper right ram 606.
During actually used, the supervising device also includes position detection unit, position adjustment control module, drives change The second motor control module 4 that the first motor control module 3 and drive motor 5033 that frequency motor 105 is rotated is rotated, institute State position detection unit include the primary importance detector unit 6 detected by the position of the stitching 608, to the pitch Second position detector unit 7 that the position of axial propulsive mechanism 607 is detected and to the second cutter travel mechanism 506 The 3rd position detection unit 8 detected by position;The position adjustment control module includes the position to the stitching 608 The 4th position adjustment unit 12 that is adjusted, the 5th that the position of pitch axial direction propulsive mechanism 607 is adjusted The 6th position adjustment unit 14 that puts adjustment unit 13 and the position of the second cutter travel mechanism 506 is adjusted.
During actually used, the detection of the primary importance detector unit 6, second position detector unit 7 and the 3rd position Unit 8 is connected with the control device, and first motor control module 3, the second motor control module 4, the 4th position are adjusted Whole unit 12, the 5th position adjustment unit 13 and the 6th position adjustment unit 14 by the control device control and with the control Device connection processed.
Also, the control device is microcontroller 17, and the microcontroller 17 is single-chip microcomputer, ARM microcontroller or DSP Microcontroller.
During actually used, the primary importance detector unit 6 is located on rolling forging die 6084, real-time detection rolling forging die 6084 positions away from interior pressing mold 038, and primary importance signal is sent to microcontroller 17, for confirming rolling bending action Complete;7 real-time detection of second position detector unit around the position of axle 409 and slope driving axle 6073, and by second confidence Number send to microcontroller 17, for confirming that tie hoop 104 completes axial pitch propulsion action;3rd position detection unit 8 Real-time detection cutter 5066 and the position of stirrup material 107, and three position singal is sent to microcontroller 17, for having confirmed Into the cutting of stirrup material 107, it is ensured that each the position accurate work in the winding of tie hoop 104, winding screw stirrup 104 is improved The accuracy of processing.
During actually used, stitching 608, pitch axial direction propulsive mechanism 607 and the second knife can be manually or automatically adjusted 506 position of tool travel mechanism.
During actually used, when regulation stitching 608, pitch axial direction propulsive mechanism 607 and the movement of the second cutter manually During 506 position of mechanism, rotate bottom right screw mandrel 603, upper right screw mandrel 605 and left side screw mandrel 504 manually respectively, drive bottom right silk respectively Female 602, upper right screw 604 and left side screw 505 are moved in or out, and pass through bottom right ram 6061, upper right ram 606 respectively Drive the stitching 608, pitch axial direction propulsive mechanism 607 and the second cutter travel mechanism 506 inwardly with left ram 502 or to Outer movement, realizes the adjustment of stitching 608, pitch axial direction 506 position of propulsive mechanism 607 and the second cutter travel mechanism.
When stitching 608, pitch axial direction propulsive mechanism 607 and the second 506 position of cutter travel mechanism is automatically adjusted, institute State control device and control the 4th position adjustment unit 12, the 5th position adjustment unit 13 and the 6th position adjustment unit 14 respectively and move Make to drive bottom right screw mandrel 603, upper right screw mandrel 605 and left side screw mandrel 504 to rotate, realize stitching 608, pitch axial direction propulsive mechanism 607 and the adjustment of 506 position of the second cutter travel mechanism, to adapt to the processing of different size stirrup, strong adaptability.
During actual installation, the 4th position adjustment unit 12, the 5th position adjustment unit 13 and the 6th position are adjusted Whole unit 14 is separately mounted to 603 one end of bottom right screw mandrel, on 504 one end of 605 one end of upper right screw mandrel and left side screw mandrel.
During actual installation, the upper left horizontal hair bar 304, upper right horizontal hair bar 307, bottom left horizontal hair bar 408, bottom right are horizontal Screw mandrel 402, left side screw mandrel 504, upper right screw mandrel 605 and bottom right screw mandrel 603 respectively by alignment pin and upper left horizontal hair pole socket 303, Upper right horizontal hair pole socket 309, bottom left transverse wire pole socket 406, bottom right horizontal hair pole socket 4092, left side screw rodb base 5041, right side screw rodb base 6051 and bottom right screw rodb base 6031 be connected.
During actually used, the motor 5033 is connected with the second motor control module 4, is passed through by microcontroller 17 The control motor 5033 of second motor control module 4 is rotated.
During actually used, the supervising device also includes the liquid crystal touch screen 16 being input into for parameter and is used for reminding The warning circuit 15 of staff, the liquid crystal touch screen 16 and warning circuit 15 are connected with microcontroller 17.
As shown in figure 13, the course of processing of application utility model processing tie hoop includes:
Step one, determine around the number of axle and installation site:According to the structure and size of tie hoop to be processed 104, to institute State the included quantity around axle 409 and each installation position around axle 409 in stirrup winding frame to be determined respectively;
Step 2, around shaft position adjust:Included around axle 409 in the stirrup winding frame according to determined by step one Quantity and each installation position around axle 409, each installation site around axle 409 being installed on the oblique workbench is distinguished It is adjusted, obtains the stirrup winding frame for the winding of tie hoop to be processed 104;
Step 3, stirrup material feeding and positioning:Stirrup material 107 is sent into by the stirrup by the feed mechanism and winds frame On, and the termination of stirrup material 107 is hooked on described in any one on axle 409;
Step 4, tie hoop molding, comprise the following steps:
Step 301, stirrup winding frame are rotated and rolling-type bending:The rotary driving machine is controlled by the control device Structure, and make the oblique workbench drive the stirrup winding frame synchronously to be rotated;In the stirrup winding frame rotation process, The feed mechanism is continuously introduced into stirrup material 107 on the stirrup winding frame;
Also, in stirrup winding frame rotation process, when going to around axle 409 described in any one in stirrup winding frame When on the inside of the rolling-type bending mechanism, stirrup material 107 is bent by the rolling-type bending mechanism, make stirrup material 107 be wrapped on the inside of the rolling-type bending mechanism on axle 409;After stirrup winding frame is rotated one week, complete A circle course of processing into tie hoop 104;
Step 302, stirrup are axially advanced:Promoted using pitch axial direction propeller 607 and be wrapped on the stirrup winding frame Tie hoop 104 move forward a pitch;
Step 303, step 301 and step 302 is repeated several times, until completing the processed of the number of turns needed for tie hoop 104 Journey;
Step 5, tie hoop cutting:
When the number of turns that counting unit 1 detects tie hoop 104 is the processing number of turns being pre-designed, using the control Device controls the cutting mechanism and stirrup material 107 is cut, and completes the course of processing of tie hoop 104, and add after cutting The tie hoop 104 of work molding slides from stirrup winding frame under self-gravity action and unloads.
As shown in figure 11, in the present embodiment, in the step 3 stirrup material feeding and positioning, stirrup material 107 is continuously sent Enter in steel bar end bending mechanism 701, rotary sleeve 7092 carries out 107 termination of stirrup material after crotch, then will be with crotch 1071 Stirrup material 107 send into the elbow that is arranged on axle 409 and radially control in tight device 040, make the stirrup material 107 with crotch 1071 Linking up with initial on the radial limiter 1072 on axle 4090 and the stirrup material 107 with crotch 1071 is located at just being arranged on Begin around the lower section of axle 4090, complete feeding and the positioning of stirrup material 107.
In the present embodiment, microcontroller 17 described in the step 301 controls variable-frequency electric by the first motor control module 3 Motivation 105 is rotated counterclockwise, and the rotation of adjustable frequency motor 105 drives 103 rotate counterclockwise of main shaft, is made around the 409 synchronous inverse time of axle Pin is rotated, and the rotation around axle 409 makes stirrup material 107 be wrapped on axle 409, when the first pushing block 037 on axle 409 and rolling When depressor 608 contacts, the stitching 608 is contacted with the stirrup material 107 being wrapped on interior pressing mold 038 and completes stirrup material 107 inflection point.
In the present embodiment, when being cut in the step 5, the microcontroller 17 passes through the second motor control module 4 Control motor 5033 is rotated, and the rotation of motor 5033 drives the second cutter moving machine by the first cutter travel mechanism 503 The cutting tool on structure 506 and be arranged on initial tool rest 5067 on axle 4090 and coordinate cut-out stirrup material 107, complete plus The tie hoop 107 of work is unloaded along being slided around 409 landing of axle automatically.
When this utility model is used, the number of turns threshold value that tie hoop to be processed 104 is preset by liquid crystal touch screen 16, Multiple upper left pallet 302, upper right pallet 3090,405 and of bottom left pallet are separately mounted to by installing hole per group described around axle 409 On bottom right pallet 404, the upper transverse arm 301, lower transverse arm 401, the upper left is manually or automatically adjusted around axle, described Upper right will around the structure and size that the position of axle meets tie hoop to be processed 104 around axle and the bottom right around axle, the lower-left Ask, first, stirrup material 107 is penetrated in the stirrup material passage arranged in bending seat 7011, the stirrup material sent by stirrup material 107 During passage suitable length, the termination of stirrup material 107 is curved crotch 1071 by 7092 turn of rotary sleeve, then will carry crotch 1071 Stirrup material 107 is delivered to elbow and is radially controlled in tight device 107, crotch 1071 is linked up with initial radial limiter on axle 4090 On 1072, microcontroller 17 drives adjustable frequency motor 105 to rotate by the first motor control module 4, and adjustable frequency motor 105 drives The oblique workbench is rotated, and around axle 409 as the oblique workbench synchronous axial system starts rotate counterclockwise work, rotating speed is surveyed 2 real-time detection of unit is measured around the rotating speed of axle 409 and the rotating speed for collecting is sent to microcontroller 17, can be according to actual needs The rotating speed around axle 409 is adjusted, the speed of control processing tie hoop 104 is easy to operate.Rotate to described around axle 409 when arbitrary During rolling-type bending mechanism, when the first pushing block 037 on axle 409 is contacted with stitching 608, the first pushing block 037 is pushed away Dynamic first roller 5-69 is moved from inside to outside, and moving out for the first roller 5-69 is promoted outside first by the first adapter 5-64 Push away rack shaft 5-62 to move from inside to outside, the first moving out for rack shaft 5-62 of extrapolation is made by the first spur gear wheel 6083 Push away the movement of rack shaft 5-61 ecto-entads in first, push away in first rack shaft 5-61 move inward drive rolling forging die 6084 by Move outside to inside, the rolling forging die 6084 is contacted with the stirrup material 107 being wrapped on interior pressing mold 038 and completes stirrup material 107 One inflection point;When around axle 409 away from stitching 608 when, the first pushing block 037 and the first roller 5-69 depart from, due to first The effect of extension spring 6082 makes rolling forging die 6084 move from inside to outside, makes rolling forging die 6084 and the stirrup being wrapped on interior pressing mold 038 Material 107 departs from, and completes the rolling bending of stirrup material 107;Then, when around axle 409 rotate to the pitch axial direction propulsive mechanism 607 When, slope driving axle 6073 is contacted around axle 409 and promote 6073 radial motion of slope driving axle, the radial direction of slope driving axle 6073 Motion is changed into the axially-movable of axial impeller-hub 6072, and the axially-movable of axial impeller-hub 6072 promotes material-guiding wheel 6071 along axle To motion, promote the tie hoop 104 being wrapped on axle 409 moved axially forward, that is, be completely wound in the spiral shell on axle 409 One pitch propulsion of rotation stirrup 104, when continuing to rotationally disengage slope driving axle 6073 around axle 409, due to being sleeved on axial direction Compression spring 6075 on impeller-hub 6072 is acted on, and makes material-guiding wheel 6071 reset, and the pitch for completing tie hoop 104 is axially advanced Action, now complete tie hoop 104 one circle processing, then, described continue to rotate counterclockwise around axle 409, from coil to coil spiral adds Work, so that complete the course of processing of tie hoop.
During winding around axle 409,1 real-time detection of counting unit is wrapped in the tie hoop 104 on axle 409 The number of turns, and the number of turns for collecting is sent to microcontroller 17, when the number of turns of detection reaches number of turns threshold value set in advance, micro- Controller 17 controls motor 5033 by the second motor control module 4 and rotates, and drives the cam installed in motor 5033 5032 rotate, and drive the second cutter travel mechanism 506 that installs in mobile 5031 with second be arranged on axle 409 promotion Block 5068 contacts, the second pushing block 5068 promote the second roller 5069 move from inside to outside, the second roller 5069 to outward transport Dynamic drive the second rack shaft 5062 of extrapolating to move from inside to outside by the second connector 5064, the second extrapolation rack shaft 5062 to Outer motion is promoted by the second spur gear wheel 6-83 and pushes away the motion of 5061 ecto-entad of rack shaft in second, pushes away rack shaft in second 5061 inside motion drives 5066 ecto-entad of the cutter motion for pushing away rack shaft 5061 in second, until the cutter 5066 coordinate cut-out stirrup material 107 with initial tool rest 5067 on axle 4090 is arranged on, and complete adding for molding tie hoop 104 Work;Microcontroller 17 controls motor 5033 by the second motor control module 4 and stops operating, and is now arranged on cut-out positioning sleeve Motor 5033 on 5034 makes cam 5032 go to extreme lower position, as the effect of the second extension spring 5036 moves the second cutter Mechanism 506 is not contacted with the second pushing block 5068 being arranged on axle 409, during being rotated further around axle 409, second Pushing block 5068 departs from the second cutter travel mechanism 506, due to the 3rd extension spring 6-82 arranged on the second extrapolation rack shaft 5062 Effect makes the second cutter travel mechanism 506 away from around axle 409, completes the course of processing of tie hoop 104, and be processed into after cutting The tie hoop 104 of type is being unloaded from described slip on axle 409 under gravity, saves manpower, reduces production cost.
Embodiment 2
In the present embodiment, as shown in figure 14, the tie hoop continuous synchronization processing machine for being adopted is different from embodiment 1 It is:The quantity around axle 409 is eight.First be arranged on the oblique workbench is respectively described in eight around axle 409 Upper left around axle, the second upper left around axle, the first upper right around axle, the second upper right around axle, the first lower-left around axle, the second lower-left around axle, One bottom right is around axle and the second bottom right around axle.
So, the quantity by changing around axle 409 changes the machining shape of tie hoop 104, can process according to demand Polygonal spiral stirrup, improves the motility of tie hoop continuous synchronization processing machine, applied range.
In the present embodiment, the remainder structure of the tie hoop continuous synchronization processing machine for being adopted, annexation and work Make principle same as Example 1.
The above, is only preferred embodiment of the present utility model, not this utility model is imposed any restrictions, every Any simple modification, change and the equivalent structure change that above example is made according to this utility model technical spirit, still Belong in the protection domain of technical solutions of the utility model.

Claims (10)

1. a kind of tie hoop continuous synchronization processing machine, it is characterised in that:Including fuselage seat (101), it is arranged on fuselage seat (101) The upper and tie hoop processing unit (plant) for inclining gradually downward from the front to the back and the tie hoop processing unit (plant) is monitored Supervising device;
The tie hoop processing unit (plant) includes rotary table (200) on fuselage seat (101), for continuous coiling The stirrup winding mechanism of tie hoop (104), for being continuously introduced into the feeder of stirrup material (107) to the stirrup winding mechanism Structure and the cutting mechanism cut by stirrup material (107);
Described rotary table (200) include the oblique workbench for inclining gradually downward from the front to the back and drive the oblique work The rotary drive mechanism rotated by platform, the rotary drive mechanism on fuselage seat (101), pacify by the oblique workbench It is mounted on the rotary drive mechanism;
The stirrup winding mechanism includes the stirrup winding wound on front side of the oblique workbench and for stirrup material (107) Frame, the rolling-type for the stirrup material (107) being wrapped on the stirrup winding frame being bent and being formed tie hoop (104) are curved Folding mechanism and the pitch axially propulsion promoted axially forward by the tie hoop (104) being wrapped on the stirrup winding frame Mechanism (607), the stirrup winding frame are synchronously to be rotated with the oblique workbench and with the oblique workbench in vertical The straight winding frame that lays;Stirrup winding frame include many in parallel laying around axle (409), per described in root around axle (409) Rear end be installed on the oblique workbench, and per described in root around axle (409) with the perpendicular cloth of the oblique workbench If;The feed mechanism, the cutting mechanism and the rolling-type bending mechanism are installed in fuselage seat (101) above and three is equal It is located on front side of the oblique workbench;
The supervising device includes control device, the winding number of turns that the stirrup winds stirrup material (107) on frame is carried out in real time The counting unit (1) of detection and to the oblique workbench or the stirrup winding frame rotating speed carry out real-time detection rotating speed survey Amount unit (2), the rotary drive mechanism are controlled by the control device, counting unit (1) and tachometric survey list First (2) are connected with the control device.
2. according to the tie hoop continuous synchronization processing machine described in claim 1, it is characterised in that:In stirrup winding frame around The quantity of axle (409) is identical with the quantity of the upper inflection point of tie hoop (104), multiple installation positions around axle (409) point Do not correspond with the installation position of the upper multiple inflection points of tie hoop (104).
3. according to the tie hoop continuous synchronization processing machine described in claim 1 or 2, it is characterised in that:The feed mechanism position In the stirrup wind frame side, the rolling-type bending mechanism and the pitch axial direction propulsive mechanism (607) be respectively positioned on institute The opposite side that stirrup winds frame is stated, pitch axial direction propulsive mechanism (607) is located at the rear side of the rolling-type bending mechanism;Institute State cutting mechanism the same side that the stirrup winds frame is located at the feed mechanism.
4. according to the tie hoop continuous synchronization processing machine described in claim 1 or 2, it is characterised in that:Multiple described around axle (409) be divided into upper and lower two groups to be laid, described in upper and lower two groups, top is respectively around axle group and bottom around axle group around axle (409); The oblique workbench includes vertical supports (201) and is arranged on anterior both sides up and down of vertical supports (201) and can be vertically Upper horizontal support and lower horizontal support that support (201) is moved up and down, the top are arranged on the upper horizontal support around axle group On, the bottom is around axle group on the lower horizontal support;The upper horizontal support is with the lower horizontal support in parallel Lay and the two with the perpendicular laying of vertical supports (201), described vertical supports (201) are for inclining gradually downward from the front to the back Support, being provided with two on vertical supports (201) is carried out to the upper horizontal support and the lower horizontal support respectively The vertical adjustment mechanism for moving up and down, the upper horizontal support and the lower horizontal support vertical adjustment machine described with two respectively Structure connects;Being provided with the upper horizontal support and the lower horizontal support multiple is carried out laterally around axle (409) to install Mobile transverse adjusting mechanism;
Displacement detecting unit is mounted on each described vertical adjustment mechanism and each described transverse adjusting mechanism, the displacement Detector unit is connected with the control device.
5. according to the tie hoop continuous synchronization processing machine described in claim 4, it is characterised in that:Tie hoop (104) For rectangular spiral hoop, the quantity around axle (409) is four, is respectively arranged on around axle (409) described oblique described in four To workbench upper left side, upper right side, lower left side and lower right side upper left around axle, upper right around axle, lower-left around axle and bottom right around axle;Institute Horizontal support is stated for upper transverse arm (301), the lower horizontal support is lower transverse arm (401);The upper left is around axle and described Upper right is respectively symmetrically the left and right sides installed in upper transverse arm (301) around axle, and the lower-left is distinguished around axle around axle and the bottom right It is symmetrically mounted on the left and right sides of lower transverse arm (401);
Left and right two transverse adjusting mechanisms, institute are symmetrically installed with upper transverse arm (301) and lower transverse arm (401) State two transverse adjusting mechanisms on transverse arm (301) respectively upper left transverse adjusting mechanism and upper right and laterally adjust machine Structure, two transverse adjusting mechanisms on lower transverse arm (401) are respectively lower-left transverse adjusting mechanism and bottom right is horizontal Adjustment mechanism;The upper left around axle, upper right around axle, lower-left around axle and bottom right around axle respectively with the upper left transverse adjusting mechanism, Upper right transverse adjusting mechanism, lower-left transverse adjusting mechanism and bottom right transverse adjusting mechanism are attached.
6. according to the tie hoop continuous synchronization processing machine described in claim 1 or 2, it is characterised in that:The pitch is axially pushed away Enter mechanism (607) including advance seat (6070), on front side of the advance seat (6070) and with pushing away around axle (409) perpendicular laying Enter block and advance seat (6070) is promoted along around axle (409) axial propulsive mechanism moved axially forward, advance seat (6070) On front side of the axial propulsive mechanism;Described fuselage seat (101) are upper to be arranged for moving before and after pitch axial direction propulsive mechanism (607) Dynamic propulsive mechanism slide device, described advance seat (6070) are on the propulsive mechanism slide device;The advance seat (6070) with forward block it is in parallel laying, advance seat (6070) are in parallel laying with the propulsive mechanism slide device;
The axial propulsive mechanism includes carrying out on advance seat (6070) movable axial impeller-hub (6072), coaxial Be sleeved on axial impeller-hub (6072) rear portion compression spring (6075) and with contact around axle (409) after impeller-hub to impeller-hub (6072) the radial push axle for moving forward, described advance seat (6070) are located on front side of the radial push axle, the advance seat (6070) it is sleeved on axial impeller-hub (6072), the forward block is fixedly mounted on axial impeller-hub (6072) front end, described The installing hole for axial impeller-hub (6072) installed, the compression spring are provided with advance seat (6070) and the forward block (6075) front end is withstood on the rear wall of advance seat (6070);Axial impeller-hub (6072) and it is in flat around axle (409) Row lay, the radial push axle with around the perpendicular laying of axle (409).
7. according to the tie hoop continuous synchronization processing machine described in claim 1 or 2, it is characterised in that:The feed mechanism bag Include by stirrup material (107) tip bend into crotch steel bar end bending mechanism (701);
Described steel bar end bending mechanism (701) are gone up and right including bending seat (7011), being sleeved on cylinder sigmoid seat (7011) Rotary sleeve (7092) that stirrup material (107) termination is curved, the clamping device clamped by stirrup material (107) and to described The clamping regulation mechanism that the clamping spacing of clamping device is adjusted with chucking power, the clamping regulation mechanism are arranged on the folder Hold in mechanism;Bending seat (7011) and the perpendicular laying of stirrup material (107), bending seat (7011) interior being provided with supply stirrup Be provided with the middle part of the stirrup material passage that material (107) is passed through, and bending seat (7011) machine is adjusted for the clamping device and the clamping The installation passage that structure is installed.
8. according to the tie hoop continuous synchronization processing machine described in claim 1 or 2, it is characterised in that:Each is described around axle (409) one interior pressing mold (038) is mounted on;The rolling-type bending mechanism includes ecto-entad to being wrapped in interior pressing mold (038) stitching (608) bent by the stirrup material (107) on, shape between stitching (608) and interior pressing mold (038) Into bending chamber, and stitching (608) is located on the outside of interior pressing mold (038);A promotion is mounted on described in each on axle (409) First pushing block (037) of stitching (608) ecto-entad movement, after described first pushing block (037) is located at interior pressing mold (038) Side;
The bending mechanism slide device movable for the rolling-type bending mechanism, institute are installed on fuselage seat (101) State stitching (608) to be arranged on the bending mechanism slide device.
9. according to the tie hoop continuous synchronization processing machine described in claim 1 or 2, it is characterised in that:Stitching (608) Including the rolling forging die (6084) on the outside of interior pressing mold (038), it is institute between interior pressing mold (038) and rolling forging die (6084) State bending chamber;The rolling-type bending mechanism also includes driving the rolling forging die of rolling forging die (6084) ecto-entad movement to promote machine Structure, the rolling forging die pushing mechanism include by the first pushing block (037) promote be displaced outwardly first extrapolation rack shaft (5-62), It is installed on the outside of rolling forging die (6084) and is driven in move inward first by the first extrapolation rack shaft (5-62) and pushes away rack shaft (5- 61) and the first spur gear wheel for pushing away between rack shaft (5-61) in the first extrapolation rack shaft (5-62) and first is installed on (6083), first extrapolation rack shaft (5-62) is located in first and pushes away on rear side of rack shaft (5-61).
10. according to the tie hoop continuous synchronization processing machine described in claim 8, it is characterised in that:The cutting mechanism includes It is located at the stirrup to wind on the outside of frame and can carry out inside and outside mobile cutting tool, drive the cutting tool closer or far from institute State the first cutter travel mechanism (503) of stirrup winding frame, drive the cutting tool inside and outside movement to be carried out with to stirrup material (107) the second cutter travel mechanism (506) that is cut and the first cutter travel mechanism (503) are driven One cutter moving drive mechanism, the cutting tool are arranged on the inside of the second cutter travel mechanism (506), second knife In the first cutter travel mechanism (503), the first cutter travel mechanism (503) are arranged on tool travel mechanism (506) On fuselage seat (101);The tool rest (5067) used cooperatively with the cutting tool is installed on axle (409) described in any one, Described tool rest (5067) are located on the inside of the cutting tool;The first cutter moving drive mechanism is carried out by the control device Control and which is connected with the control device;
It is provided with fuselage seat (101) for the first cutter travel mechanism (503) and the second cutter travel mechanism (506) Movable cutting mechanism slide device, described first cutter travel mechanism (503) are filled installed in the cutting mechanism sliding Put;
The cutting mechanism slide device includes left ram (502) and promotes left ram (502) to carry out movable left ram Pushing mechanism;
One the second pushing block for promoting the cutting tool ecto-entad movement is installed described in any one on axle (409) (5068), described second pushing block (5068) are located between interior pressing mold (038) and the first pushing block (037).
CN201620819649.0U 2016-07-30 2016-07-30 Continuous synchronous processing of wire spiral machine Withdrawn - After Issue CN205949747U (en)

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Application Number Priority Date Filing Date Title
CN201620819649.0U CN205949747U (en) 2016-07-30 2016-07-30 Continuous synchronous processing of wire spiral machine

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106001322A (en) * 2016-07-30 2016-10-12 陕西大润福门业有限公司 Spiral stirrup continuously and synchronously machining machine and machining method
CN115138791A (en) * 2022-08-18 2022-10-04 德阳鑫欣铁路器材厂 Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106001322A (en) * 2016-07-30 2016-10-12 陕西大润福门业有限公司 Spiral stirrup continuously and synchronously machining machine and machining method
CN106001322B (en) * 2016-07-30 2018-06-29 刘国政 Tie hoop continuous synchronization processing machine and processing method
CN115138791A (en) * 2022-08-18 2022-10-04 德阳鑫欣铁路器材厂 Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof
CN115138791B (en) * 2022-08-18 2023-03-10 德阳鑫欣铁路器材厂 Automatic welding forming machine and method for spiral ribs for sleeper production

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