CN205938552U - Pipeline and automatic safe internet remote monitering system that displaces of jar body gas - Google Patents

Pipeline and automatic safe internet remote monitering system that displaces of jar body gas Download PDF

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Publication number
CN205938552U
CN205938552U CN201620748325.2U CN201620748325U CN205938552U CN 205938552 U CN205938552 U CN 205938552U CN 201620748325 U CN201620748325 U CN 201620748325U CN 205938552 U CN205938552 U CN 205938552U
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Prior art keywords
natural gas
valve
pipeline
pressure
computer
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CN201620748325.2U
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李克勤
熊涛
邱光清
李同荣
赵小波
田计划
姚婵娟
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Chongqing Shancheng Gas Equipment Co Ltd
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Chongqing Shancheng Gas Equipment Co Ltd
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Abstract

The utility model provides a pipeline and automatic safe internet remote monitering system that displaces of jar body gas, including natural gas input device, the flow control device, natural gas output device, computer control part and internet remote monitoring part, natural gas input device is used for inputing the natural gas, natural gas output device is used for exporting the natural gas, the flow control device is used for controlling the flow of the natural gas, be provided with the motorised valve in flow control device part, the output of the flowmeter among the input of computer control part and the output device links to each other and obtains the velocity of flow information of the natural gas, its output links to each other with the control end of flow control device part, an aperture for controlling the motorised valve, the computer control part is connected through GPRS module and internet remote monitoring part, realize the information interaction. The utility model discloses the accurate control can be carried out according to the flow of the natural gas to the monitoring, guarantee safety, and convenient operation, and saved and purchased with the purchase of nitrogen gas, a great deal of trouble and a large sum of expense such as transported, deposited.

Description

Pipeline and tank body combustion gas automatic safe displacement Internet remote monitoring system
Technical field
The utility model belongs to the technical field that internet+combustion gas is replaced to air-safety, particularly to a kind of appendix The Internet remote monitoring system that in road or air storage tank body, natural gas is replaced to air automatic safe.
Background technology
When gas pipeline and air storage tank body use first, or both equipment is put into operation after some time by regulation Carry out during periodic inspection (exhaust maintenance) it is necessary to experience " displacement " operation, will the air that has of pipeline or air storage tank body Central Plains Discharge, then input natural gas, operation of could going into operation.Operation quite dangerous, the flow velocity mistake of denier natural gas input " are replaced " in this road Hurry up (flow velocity is faster than 3 meter per seconds), then due to leave unavoidably in high velocity air impulse piping discard electrode, stone, the legacy such as scum Clash into tube wall and produce " collision spark ", or " electrostatic spark " that high velocity air is produced with inner-walls of duct frictional heating all may be used The dangerous generation burnt, explode can be led to.
At present, pipeline or tank body Central Plains there are is air inputs natural gas again " displacement " operation after discharging to have two methods: One kind is indirectlyby displacement method, first discharges air using intermediate materials such as the inert gases such as nitrogen or water, then inputs natural gas, reaches To the purpose gone into operation.The safer reliability of the method, but there is the problems such as fund input is big, human cost is high and time-consuming, And, concrete operations are also rather complicated, therefore not widely used in Practical Project.Another kind is direct replacement method, that is, adopt The flow of manual control natural gas and the method for flow velocity, to ensure directly to use gas replacement pipeline or tank body under explosion limit In air and be unlikely to explode.The method has certain risk, but saves money, saves trouble, saves time, therefore in Practical Project In relatively using more.
The indispensable three elements of the burning of object, blast are combustible, oxidizer and kindling material, and three is indispensable.Just directly For displacement method, in replacement process, combustible and oxidizer (i.e. natural gas and oxygen) certainly exist, and, entirely put (i.e. the mixing of natural gas and air reaches certain ratio model must to reach and pass through so-called " explosion limit scope " during changing Enclosing, now once there being Mars to occur, then easily producing blast);So, the method needs to have quite abundant practical experience, Grasp the crucial main points of operation, that is, when the mixed proportion of natural gas and air reaches and passes through " explosion limit scope ", control Make flow and the flow velocity of natural gas, it is to avoid produce kindling material, burning or explosion accident would not occur.
Obviously, prior art gas works direct replacement method exists and requires to control accurate, dangerous height, explosive etc. to ask Topic.
Utility model content
In order to overcome defect present in above-mentioned prior art, the purpose of this utility model is to provide a kind of pipeline and tank body Combustion gas automatic safe replaces Internet remote monitoring system, solves the requirement control that prior art gas works direct replacement method exists Make the problems such as accurate, dangerous height, explosive.
To achieve these goals, the utility model provides a kind of pipeline and tank body combustion gas automatic safe displacement internet Long distance control system, it includes natural gas input unit part, volume control device part, natural gas output device part, meter Calculation machine control section and internet remote monitoring part, described natural gas input unit part is used for inputting natural gas, described Natural gas output device part is used for exporting natural gas, and described volume control device part is used for controlling the flow of natural gas, Described volume control device part is provided with motor-driven valve, the flow in the input of described computer controls part and output device The output end of meter is connected, and obtains the flow rate information of natural gas, the output end of described computer controls part and volume control device Partial control end is connected, and for controlling the aperture of motor-driven valve, described computer controls part passes through GPRS module and internet Remote monitoring part connects, and realizes information exchange.
The utility model monitoring simultaneously can carry out precise control according to the flow of natural gas, ensures safety, easy to operate, and saves Go the purchase of purchase nitrogen, many troubles and a large sum of expense such as transported, deposited.
Additional aspect of the present utility model and advantage will be set forth in part in the description, partly will be from explained below In become obvious, or recognized by practice of the present utility model.
Brief description
Above-mentioned and/or additional aspect of the present utility model and advantage will from reference to the description to embodiment for the accompanying drawings below Become obvious and easy to understand, wherein:
Fig. 1 is theory diagram of the present utility model.
Specific embodiment
Embodiment of the present utility model is described below in detail, the example of described embodiment is shown in the drawings, wherein ad initio To the element that same or similar label represents same or similar element or has same or like function eventually.Below by ginseng The embodiment examining Description of Drawings is exemplary, is only used for explaining the utility model, and it is not intended that to of the present utility model Limit.
In description of the present utility model, unless otherwise prescribed and limit, it should be noted that term " installation ", " phase Even ", " connection " should be interpreted broadly, for example, it may be the company of mechanical connection or electrical connection or two element internals Logical, can be to be joined directly together it is also possible to be indirectly connected to by intermediary, for the ordinary skill in the art, can To understand the concrete meaning of above-mentioned term as the case may be.
The utility model provides a kind of pipeline and tank body combustion gas automatic safe displacement Internet remote monitoring system, such as schemes Shown in 1, it includes natural gas input unit part A, volume control device part B, natural gas output device part C, computer Control section D and internet remote monitoring part E five part.
Natural gas input unit part A, volume control device part B, natural gas output device part C, computer controls Part D is separately mounted on support 1.Natural gas input unit part A is used for inputting natural gas.Natural gas output device part C For exporting natural gas.Volume control device part B connects natural gas input unit part A and volume control device part B, uses In the flow controlling natural gas.In natural gas input unit part A, volume control device part B, natural gas output device part C is provided with least one motor-driven valve and/or at least one hand-operated valve, in the input of computer controls part D and output device Flowmeter output end be connected, the flow rate information obtaining natural gas in output device of computer controls part D, computer control The output end of part D processed is connected with the control end of volume control device part, for controlling the aperture of motor-driven valve, computer controls Part D is connected with internet remote monitoring part E by GPRS module, realizes information exchange.
Natural gas input unit part A includes being connected to entering the hand-operated valve 4 at end, enter end pressure table 6, enter on input channel The filter 7 at end and high accuracy pressure regulator 8.Wherein, hand-operated valve 4 is used for manual emergency cut out source of the gas, and particularly electrically operated valve loses When clever, manual emergency closes source of the gas, and pressure gauge 6 is used for detecting pressure condition and pressure condition being transferred to computer controls part D, for filtering " retentates " such as the stone in natural gas, iron blocks, high accuracy pressure regulator 8 can be by computer controls system for filter 7 Pressure in system control and regulation pipeline, prevents because in pipe, " retentate " clashes into tube wall and produce " collision spark ".In particular according to Its pipeline pressure of pipeline pressure status adjustment within 5kpa, with prevent pipe in " retentate " because under high pressure clash into tube wall and produce " collision spark ".
Volume control device part B includes the high-precision electrically operated valve 9 being installed on pipeline, and valve switch controls Circuit, switch accelerating circuit and valve switch degree testing circuit;Electrically operated valve 9, valve switch control circuit, switch accelerate electricity Road and valve switch degree testing circuit are respectively connected with computer control system, and computer control system is used for controlling electronic The switch of valve, acceleration-deceleration and the detection of valve switch degree.Concrete valve switch control circuit, switch accelerating circuit and The structure of valve switch degree testing circuit and connection can adopt design of the prior art.
Volume control device part also includes pressure gauge 10, and pressure gauge 10 is connected with going out to hold hand-operated valve 5 through pipeline, works as pressure When force value exceedes preset value, hand-operated valve can be touched and run.
Natural gas output device part C includes the hand-operated valve 5, the pressure measurement ball valve 14 (example that go out end being installed on output channel As single mouth pressure measurement ball valve), the pressure gauge 13 that goes out end, flowmeter 12 (for example intelligent flow integration meter), go out the filter 11 at end with And it is installed in the concentration of natural gas detector (not shown in FIG.) of gas pipeline end or air storage tank base, concentration of natural gas GPRS module is added on detector.Hand-operated valve 5 is used for manual emergency and cuts out source of the gas, and pressure gauge 13 is used for watching pressure condition, Filter 11 is used for filtering " retentate " in natural gas, and pressure measurement ball valve 14 is connected with computer control system, single mouth pressure measurement ball Valve 14 transmits the pressure value detecting to computer control system, and obtained pressure value is as arrival end electric voltage regulator regulation pipe Foundation within 5kpa for the road pressure.Intelligent flow integration meter 12 is for detecting the flow velocity in pipeline, pressure and temperature etc. in time Parameter, obtains flow rate information and sends computer control system to or and send computer control system to and calculate reality according to this Border flow velocity (circular adopts existing gas in pipelines flow relocity calculation method), computer control system is to motor-driven valve Switch degree is adjusted;Concentration of natural gas detector is used for detecting the concentration of natural gas (natural gas of pipe end or tank base Proportion is less than air specific weight, therefore air is sunken to bottom), when natural gas effusion concentration is detected and exceeding threshold value (such as 95%), GPRS module thereon sends a signal to computer control system, and computer control system closes motor-driven valve, and displacement completes.Calculate Machine control system controls the method that high accuracy pressure regulator 8 runs can adopt prior art according to pipeline pressure state.
Computer controls part D includes technical grade computer 3 and intrinsic safe explosion-proof control cabinet 2 coupled respectively, intrinsic safety It is provided with pressure measurement sample circuit, pressure regulator control circuit, flow meter parameter Acquisition Circuit, motor-driven valve control in explosion-proof control box 2 Circuit, GPRS radio receiving transmitting module.Wherein, pressure measurement sample circuit is used for receiving the measurement result of pressure measurement ball valve and gathering pipeline Gaseous-pressure;Pressure regulator control circuit is used for adjusting pressure regulator pressure;Flow meter parameter Acquisition Circuit is used for obtaining flowmeter ginseng Number;Motor-driven valve control circuit is used for adjusting electronic threshold switch degree, GPRS radio receiving transmitting module and Internet remote monitoring system in fact Now upload and assign function and " displacement completes " signal accepting concentration of natural gas detector.Concrete pressure measurement sample circuit, pressure regulation Device control circuit, flow meter parameter Acquisition Circuit, motor-driven valve control circuit, GPRS radio receiving transmitting module all can adopt prior art In design.
Internet remote monitoring part E includes computer network system, display screen and monitor terminal, for receiving, protecting Deposit, show and monitor whole replacement process, transmission is closed valve and instructed to computer control system closing valve, or notify live work Close into as personnel and/or go out to hold hand-operated valve.And also include warning device, and when actual flow exceedes safety door limit value, monitoring Terminal control warning device is reported to the police.
Once actual flow exceedes safety door limit value, system by automatic alarm, if control the special case do not got off to occur, Can man-machine interaction transmission pass valve instruct to industrial machine control system to close valve;Further, if now motor-driven valve also loses Spirit, if can immediately notify field personnel's manual-lock to enter out end hand-operated valve, such remote monitoring just can at utmost ensure Replacement process safe and reliable.
In the present embodiment, by the instant flow of natural gas in intelligent flow integration meter automatic data collection output device, Temperature and pressure is simultaneously transferred to computer controls part, and computer controls part converses natural according to the caliber of pipeline to be replaced The flow velocity (adopting prior art) that gas flows in this pipeline;Computer controls part is further according to this flow velocity and flow velocity threshold value Difference controls the aperture (the safety door limit value setting its flow velocity is as 5 meter per seconds) of volume control device partly middle motor-driven valve, that is, work as pipe When natural gas flow velocity is less than threshold value in road, it is gradually increased the aperture of motor-driven valve by loading the electric current of motor-driven valve, with its increasing Plus natural gas flow velocity in pipeline;Otherwise the aperture reducing motor-driven valve is to reduce natural gas flow velocity in pipeline.Urgent through repeatedly adjusting Natural gas flow velocity in pipeline is made to remain in safe range (in such as 5 meter per seconds to 4 meter per seconds).Meanwhile, whole mistake Number of passes immediately uploads the Surveillance center of distant place according to the GPRS pattern through loading on computer by internet, once out of control, can be by Surveillance center directly descends teletype command to close motor-driven valve, just in case motor-driven valve failure, the operating personnel near scene also can be notified to close Close the hand-operated valve of input unit part.It is that 5 meter per seconds are unlikely to take too away from dangerous values 3 meter per second again using safety door limit value Long.
Total in a kind of preferred embodiment of the present utility model, the flow process that pipeline is entered with line replacement is:
(1) by input unit part of the present utility model enter to hold turbine ball valve high pressure flexible rubber hose and movable head with natural Gas gas source pipe UNICOM, then will go out to hold turbine ball valve high pressure flexible rubber hose and articulation to be connected with replaced pipe head, The outlet valve of replaced pipeline is in opening with evacuated air, should install the detection of the concentration of natural gas with GPRS additional herein Instrument, meanwhile, connects and starts industrial computer and control cabinet;
(2) input the nominal diameter of replaced pipeline to computer controls part, computer controls part passes through control cabinet The aperture controlling motor-operated control valve to control replaced pipeline air-inlet end flow, that is, insures flow so that natural gas is replaced Flow velocity in pipeline is less than 5 meter per seconds and pressure and is less than 5kPa, then, opens motor-operated control valve to defeated in replaced pipeline Natural gas is sent to enter line replacement;
(3) computer controls part obtains the detection signal of intelligent flow integration meter, calculates reality according to detection signal Uninterrupted is simultaneously compared with insurance flow, when actual flow exceedes insurance flow, controls Electronic control by control cabinet Valve reduces flow, conversely, then increasing flow;
(4) concentration of natural gas detector is monitored to the concentration of natural gas of the gas that replaced pipe outlet is discharged, When replaced pipe outlet detect natural gas effusion and concentration more than 95% when, sent out by the GPRS module loading thereon Send end signal to automatic control system, then closed the electrically operated valve of replaced pipeline by control system, displacement completes;
(5) close the connection going out to hold turbine ball valve, removing displacement apparatus and replaced pipeline that valve is connected with displacement apparatus, Returning to can be to the state of replaced gas supply conduit, you can gone into operation to the formal supply of pipeline;
Total in another kind preferred embodiment of the present utility model, to the flow process of tank body displacement be:
(1) by inlet side turbine ball valve high pressure flexible rubber hose and movable head and the sky of input unit part of the present utility model Ran Qi gas source pipe UNICOM, will go out to hold the inlet end pipeline phase of turbine ball valve high pressure flexible rubber hose and articulation and replaced tank body Connection, now tank body admission line should already with former enter source of the gas cut off, meanwhile, connect and start industrial computer and control cabinet;
(2) unload tank base manhole flange, from there evacuated air install the concentration of natural gas detector with GPRS additional;
(3) nominal diameter of replaced tank body inlet end pipeline, computer controls part is inputted to computer controls part Replaced tank body inlet end pipeline inlet end flow is controlled by the aperture that control cabinet controls motor-operated control valve, that is, insures flow, Make flow velocity in replaced tank body inlet end pipeline for the natural gas be less than 5 meter per seconds and pressure less than 5kPa, then, open Open motor-operated control valve and convey natural gas into replaced tank body and enter line replacement;
(4) because the proportion of natural gas is little compared with air, the naturally slow floating of natural gas entering tank body occupies tank body top Space, simultaneously as air can sink to occupying tank body lower part space and gradually be excreted by manhole;
(5) computer controls part obtains the detection signal of intelligent flow integration meter, calculates reality according to detection signal Uninterrupted is simultaneously compared with insurance flow, when actual flow exceedes insurance flow, controls Electronic control by control cabinet Valve reduces flow, conversely, then increasing flow;
(6) concentration of natural gas detector detects to tank base manhole effluent air, when being tested with natural gas During effusion, that is, show that natural gas has been filled with whole tank body, end signal is sent to automatically controlling by the GPRS module that loads thereon System, then the electrically operated valve of replaced pipeline is closed by control system, displacement completes;
(7) install tank base manhole flange, close the valve that valve is connected with displacement apparatus, remove displacement apparatus and quilt The connection of displacement pipeline, returning to can be to the state of replaced gas supply conduit, you can gone into operation to the formal supply of tank body.
In the description of this specification, reference term " embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or the spy describing with reference to this embodiment or example Point is contained at least one embodiment of the present utility model or example.In this manual, the schematic table to above-mentioned term State and be not necessarily referring to identical embodiment or example.And, the specific features of description, structure, material or feature can be Combine in an appropriate manner in any one or more embodiments or example.
While there has been shown and described that embodiment of the present utility model, it will be understood by those skilled in the art that: Multiple changes, modification, replacement can be carried out to these embodiments in the case of without departing from principle of the present utility model and objective And modification, scope of the present utility model limits by claim and its equivalent.

Claims (7)

1. a kind of pipeline and tank body combustion gas automatic safe displacement Internet remote monitoring system are it is characterised in that include natural gas Input unit part, volume control device part, natural gas output device part, computer controls part and internet are long-range Monitor portion,
Described natural gas input unit part is used for inputting natural gas, and described natural gas output device part is used for exporting natural Gas, described volume control device part is used for controlling the flow of natural gas, is provided with electronic in described volume control device part Valve, the input of described computer controls part is connected with the output end of the flowmeter in output device, obtains the stream of natural gas Fast information, the output end of described computer controls part is connected with the control end of volume control device part, electronic for controlling The aperture of valve, described computer controls part is connected with internet remote monitoring part by GPRS module, realizes information exchange.
2. pipeline according to claim 1 and tank body combustion gas automatic safe displacement Internet remote monitoring system, its feature It is, described natural gas input unit part includes being arranged on and enters to hold hand-operated valve, pressure gauge, filter and tune on input channel Depressor, wherein, hand-operated valve is used for manual emergency and cuts out source of the gas, and pressure gauge is used for detecting pressure condition and being transferred to computer controls System, filter is used for filtering " retentate " in natural gas, and pressure regulator is controlled to adjust in pipeline by computer control system Pressure, prevents because in pipe, " legacy " clashes into tube wall and produce " collision spark ".
3. pipeline according to claim 1 and tank body combustion gas automatic safe displacement Internet remote monitoring system, its feature It is, described volume control device part includes the electrically operated valve being installed on pipeline, and valve switch control circuit, switch Accelerating circuit and valve switch degree testing circuit;
Described electrically operated valve, valve switch control circuit, switch accelerating circuit and valve switch degree testing circuit respectively with Computer control system is connected, and computer control system is used for controlling switch, acceleration-deceleration and the valve switch of electrically operated valve Degree detection.
4. pipeline according to claim 1 and tank body combustion gas automatic safe displacement Internet remote monitoring system, its feature Be, described natural gas output device part include being connected on output channel go out to hold hand-operated valve, pressure measurement ball valve, pressure gauge, Flowmeter, filter and the concentration of natural gas detector being installed in gas pipeline end or air storage tank base, described natural GPRS module is added on gas concentration detector,
Hand-operated valve is used for manual emergency and cuts out source of the gas, and pressure gauge is used for detecting pressure condition, and filter is used for filtering in natural gas " retentate ", pressure measurement ball valve is connected with computer control system, and pressure measurement ball valve transmits the pressure value detecting to computer Control system;Flowmeter obtains flow rate information and sends computer to for detecting the flow velocity in pipeline, pressure and temperature parameter Control system, computer control system is adjusted to the switch degree of motor-driven valve;Concentration of natural gas detector is used for detecting pipeline End or the concentration of natural gas of tank base, when natural gas effusion concentration is detected beyond threshold value, GPRS module thereon is sent out The number of delivering letters gives computer control system, and computer control system closes motor-driven valve, and displacement completes.
5. pipeline according to claim 1 and tank body combustion gas automatic safe displacement Internet remote monitoring system, its feature It is, described computer control system includes technical grade computer and pressure measurement sample circuit coupled respectively, pressure regulator control Circuit processed, flow meter parameter Acquisition Circuit, motor-driven valve control circuit, GPRS radio receiving transmitting module;
Wherein, pressure measurement sample circuit is used for receiving the road gaseous-pressure in the measurement result of pressure measurement ball valve collection tube;Described tune Depressor control circuit is used for the pressure controlling pressure regulator to adjust in pipeline;Described flow meter parameter Acquisition Circuit is used for obtaining flow Meter parameter;Described motor-driven valve control circuit is used for adjusting electronic threshold switch degree, described GPRS radio receiving transmitting module and internet remote Range monitoring system is realized uploading and is assigned function and " displacement completes " signal accepting concentration of natural gas detector.
6. pipeline according to claim 1 and tank body combustion gas automatic safe displacement Internet remote monitoring system, its feature It is, described internet remote monitoring part includes computer network system, display screen and monitor terminal, for receiving, protecting Deposit, show and monitor whole replacement process, transmission is closed valve and instructed to computer control system closing valve, or notify scene Staff closes into and/or goes out to hold hand-operated valve.
7. pipeline according to claim 6 and tank body combustion gas automatic safe displacement Internet remote monitoring system, its feature It is, also includes warning device, when actual flow exceedes safety door limit value, monitor terminal controls warning device to report to the police.
CN201620748325.2U 2016-07-15 2016-07-15 Pipeline and automatic safe internet remote monitering system that displaces of jar body gas Active CN205938552U (en)

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CN201620748325.2U CN205938552U (en) 2016-07-15 2016-07-15 Pipeline and automatic safe internet remote monitering system that displaces of jar body gas

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113126555A (en) * 2019-12-31 2021-07-16 青岛海尔滚筒洗衣机有限公司 Internet of things control method of gas equipment and gas system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113126555A (en) * 2019-12-31 2021-07-16 青岛海尔滚筒洗衣机有限公司 Internet of things control method of gas equipment and gas system

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