CN205926437U - Gearbox gear axle sprays washing unit - Google Patents

Gearbox gear axle sprays washing unit Download PDF

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Publication number
CN205926437U
CN205926437U CN201620903681.7U CN201620903681U CN205926437U CN 205926437 U CN205926437 U CN 205926437U CN 201620903681 U CN201620903681 U CN 201620903681U CN 205926437 U CN205926437 U CN 205926437U
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CN
China
Prior art keywords
support plate
storehouse
cleaning storehouse
plate
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620903681.7U
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Chinese (zh)
Inventor
何剑
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Chongqing Industrial Group Co Ltd
Original Assignee
Chongqing Industrial Group Co Ltd
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Priority to CN201620903681.7U priority Critical patent/CN205926437U/en
Application granted granted Critical
Publication of CN205926437U publication Critical patent/CN205926437U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a gearbox gear axle sprays washing unit sets up cleaning cabin in the top at lathe bed middle part, the top installation vertical centrifugal pump of water tank, and the play liquid end of vertical centrifugal pump and pressure vessel's access connection, pressure vessel's export is connected with catchmenting to be responsible for, catchments to be responsible for to be connected with the shower nozzle that one row of the past arranged backward in proper order, is provided with first extension board and the second extension board of controlling the parallel on the pay -off dolly, corresponding the 2nd transverse guide sliding fit who sets up on the end that corresponds of second extension board and locating plate is fixed on same slide around, two slides and the pay -off dolly, being provided with the nut seat in the bottom of locating plate, this nut seat cover is adorned on the long bolt. The utility model discloses the hole that can be used for gearbox gear axle equiaxial class part washs to collect washing, stoving function in an organic whole, not only simple operation, sanitization, thorough cleans the effect and is showing in addition, when reducing the washing cost, can effectively improve production efficiency.

Description

Gearbox gear wheel shaft jet douche device
Technical field
This utility model belongs to automobile component processing technique field, particularly to a kind of gearbox gear wheel shaft jet douche dress Put.
Background technology
Gear shaft is the important component on automobile gearbox, for supporting gear, enables pitch wheel smooth Transmission power.Gear shaft, after the completion of machining, inevitably adheres to the debris such as greasy dirt, iron filings, therefore matting must Indispensable.Existing cleaning way is some gear shafts to be placed on framed bent be rinsed, and almost entirely manually carries out, clearly The efficiency washed is low, the high labor intensive of workman.Meanwhile, above-mentioned backwashing manner can only clean the debris on gear shaft surface, gear shaft Endoporus, because there being certain length to be difficult to be washed into, therefore cleans thorough, cleaning performance is undesirable, makes gear shaft be difficult to meet in fact Using of border needs.In addition, after the completion of cleaning, also gear shaft being transferred to and is dried on other devices, i.e. cleaning, baking Do and complete in different places, further increase the labor intensity of workman, and greatly reduce manufacturing schedule.
Utility model content
In view of the above-mentioned deficiency of prior art, technical problem to be solved in the utility model is to provide a kind of speed change Case gear shaft jet douche device.
The technical solution of the utility model is as follows:A kind of gearbox gear wheel shaft jet douche device it is characterised in that:In bed The top setting operation storehouse of body front end, this operation storehouse upper end is uncovered, the top setting cleaning storehouse in the middle part of lathe bed, the front end in cleaning storehouse Have feed inlet and outlet, the rear end of described lathe bed is provided with water tank, above water tank, vertical centrifugal pump is installed, this vertical centrifugal pump Liquid feeding end stretches in water tank, and the liquid outlet of vertical centrifugal pump is connected with the import of pressure vessel by the first water pipe, pressure vessel It is located at the rear side in cleaning storehouse, the outlet of this pressure vessel is passed through the second water pipe and is connected with the supervisor that catchments, and the described supervisor that catchments is located at In cleaning storehouse, it is connected with, on supervisor, the shower nozzle that a row is arranged in order from front to back catchmenting, the inner bottom wall in described cleaning storehouse fills There are two about parallel longitudinal rails, the front end of longitudinal rail extends in operation storehouse, and feeding trolley passes through the cunning of its bottom Block is slidably matched with two longitudinal rails, and the rear end of this feeding trolley is connected with the piston rod of longitudinal cylinder, the cylinder of longitudinal cylinder Body is installed on rear side of cleaning storehouse, is provided with the first parallel support plate of left and right and the second support plate on feeding trolley, two pieces of support plates Top all arranges multiple " V " shape grooves from front to back, arranges location-plate in described second support plate with respect to the opposite side of the first support plate, This location-plate, parallel to the second support plate, is distributed with multiple alignment pins, the vertical court of tip of each alignment pin from front to back on location-plate To the second support plate;
The corresponding end of described second support plate and location-plate is fixed on same slide, former and later two slides and feeding trolley On the second cross slide way of being correspondingly arranged be slidably matched, the second cross slide way is transversely to the machine direction guide rail, sets in the bottom of location-plate It is equipped with nut seat, this nut seat is set on long bolt, described long bolt leads to parallel to the second cross slide way, the two ends of long bolt Cross bearing and bearing block to support with feeding trolley phase.
Using above technical scheme, when initial, feeding trolley is located in operation storehouse, in order to the manual feeding of workman.First " V " shape groove on plate is arranged in pairs with the " V " shape groove on the second support plate, for supporting gear shaft, the " V " shape groove on two pieces of support plates Have multiple, correspondingly once many rooted teeth wheel shaft capable of washing.Because gear shaft offers axial bore along axial line, and open on axle body There is the radial hole communicating with axial bore, after so gear shaft being placed on two pieces of support plates, so that the tip of alignment pin is stretched into One end of this gear shaft axial bore, spacing to gear shaft.
Start longitudinal cylinder, the piston rod retraction of longitudinal cylinder, under the guide effect of longitudinal rail, feeding trolley is drawn Enter and clean in storehouse, feeding trolley reaches and stops during set location, now the toothrow wheel shaft one on row's shower nozzle and feeding trolley One is corresponding, and the axial bore just to gear shaft for the tip of shower nozzle.
Start vertical centrifugal pump, the cleanout fluid in water tank is pumped out by vertical centrifugal pump, so that cleanout fluid is entered by the first water pipe Enter in pressure vessel, flushing liquor is pressurized in pressure vessel, then pass through the second water pipe entrance and catchment in supervisor, finally from each spray Head is injected in the axial bore of gear shaft, and the axial bore and radial hole of gear shaft is rinsed.
In addition to loading and unloading, remaining operation is carried out this utility model automatically, high degree of automation, the labor intensity of workman Little, and cleaning efficiency is high.Cleanout fluid injects directly in the endoporus of gear shaft, can be by the greasy dirt in gear shaft inner hole, ferrum The debris such as bits rinse the effect it can be ensured that cleaning well.In addition to the gear shaft of change speed gear box, this utility model can be additionally used in it The in the hole cleaning of its similar axial workpiece, subject range is very wide.
Second support plate is supported on the second cross slide way together with guide plate, and such second support plate and guide plate can move left and right Dynamic, with the distance between adjustment and first support plate, to meet the support needs of different length gear shaft, and the point of alignment pin can be made Head stretches in the axial bore of gear shaft.The left and right displacement of the second support plate and guide plate is passed through to rotate long bolt realization, due to length Screw rod forms screw pair with nut seat, when rotating long bolt, the second support plate and guide plate can be driven laterally to lead along second Rail sliding, simple, convenient, laborsaving.
The top of described feed inlet and outlet is covered by fixing door, is provided with dodge gate in the front of fixing door, this dodge gate top Middle part be connected with the piston rod of vertical cylinder, the cylinder body of vertical cylinder is fixed on the top of cleaning storehouse front end.Above structure exists In the presence of vertical cylinder, dodge gate can rise, and makes the bottom of feed inlet and outlet open, in order to feeding trolley turnover;In punching During washing, dodge gate drops to minimum point, and feed inlet and outlet is completely closed, to prevent from cleaning outside the water smoke producing in storehouse Let out.
Described cleaning storehouse top equipped with drying fan, the air outlet of drying fan stretches in cleaning storehouse, and with cleaning On the inner roof wall of storehouse, the wind scooper of setting communicates, and described wind scooper is up-small and down-big taper.Above structure, after the completion of rinsing, is led to Cross drying fan and be blown into hot blast into cleaning storehouse, drying and processing is carried out to gear shaft, so cleaning, drying is complete on the same device Become, substantially increase production efficiency;Wind scooper is used for the region guiding hot blast only to blow to feeding trolley stop, further increases Drying efficiency.
Described cleaning storehouse top equipped with mist arrester, the suction inlet of this mist arrester connect with the inside in cleaning storehouse, suction mist The condensation-water drain of device is accessed in described water tank by pipeline.Mist arrester is used for suctioning out the water smoke rinsing in storehouse, on the one hand has Beneficial to gear shaft flash baking;On the other hand, water smoke condenses in mist arrester, can come back in water tank and reuse, section About developing cost.
Beneficial effect:This utility model design is ingenious, structure is simple, it is easy to implement, it is little to take up an area space, can be used in speed change The endoporus cleaning of the axial workpieces such as case gear shaft, and integrate cleaning, drying function, not only simple operation, automatization's journey Degree is high, and the labor intensity of workman is little, and cleans up, thoroughly, and cleaning effect is notable, while reducing cleaning cost, energy Enough effectively improve production efficiency.
Brief description
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the right view of Fig. 1.
Fig. 3 is the structural representation of this utility model overlook direction.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples:
As shown in Figure 1, Figure 2, Figure 3 shows, in the top setting operation storehouse 2 of lathe bed 1 front end, this operation storehouse 2 upper end is uncovered.Lathe bed The top setting cleaning storehouse 3 at 1 middle part, the front end in cleaning storehouse 3 has feed inlet and outlet 4.The top of feed inlet and outlet 4 is hidden by fixing door 29 Cover, be provided with dodge gate 30 in the front of fixing door 29, the two ends of this dodge gate 30 are located in the guide chute being correspondingly arranged, activity The middle part on door 30 tops is connected with the piston rod of vertical cylinder 31, and the cylinder body of vertical cylinder 31 is fixed on the top of cleaning storehouse 3 front end Portion.In the presence of vertical cylinder 31, dodge gate 30 can rise or decline, to open or close the spacious of feed inlet and outlet 4 bottom Mouthful, in order to clean storehouse 3 input and output material.
As shown in Figure 1, Figure 2, Figure 3 shows, equipped with two about parallel longitudinal rails 11 in the inner bottom wall in cleaning storehouse 3, indulge The front end of direction guiding rail 11 extends in operation storehouse 2.Feeding trolley 12 is slided with two longitudinal rails 11 by the slide block of its bottom Cooperation, the rear end of this feeding trolley 12 is connected with the piston rod of longitudinal cylinder 13, and the cylinder body of longitudinal cylinder 13 is installed on cleaning storehouse 3 Rear side.Longitudinal cylinder 13 is used for driving feeding trolley 12, so that feeding trolley 12 is entered or exits cleaning storehouse 3.
As shown in Figure 1, Figure 2, Figure 3 shows, the first parallel support plate 14 of left and right and the second support plate are provided with feeding trolley 12 15, each support plate is each parallel to longitudinal rail 11.The top of two pieces of support plates all arranges multiple " V " shape grooves from front to back, " V " shape groove Number determines according to actual needs, and the " V " shape slot number mesh on two pieces of support plates is identical, position relatively.In the second support plate 15 Side is provided with location-plate 19, and location-plate 19 and the first support plate 14 are lived apart in the both sides of the second support plate 15, and location-plate 19 parallel to Second support plate 15.Multiple alignment pins 20, " V " on alignment pin 20 and the second support plate 15 are distributed with from front to back on location-plate 19 Shape groove corresponds, tip vertically second support plate 15 of each alignment pin 20.
As shown in Figure 1, Figure 2, Figure 3 shows, the rear and front end in the first support plate 14 is symmetrical arranged locating piece 21, under locating piece 21 End is mutually fixed with feeding trolley 12.The groove extending from top to bottom all offered on the opposite face of two locating pieces 21, first The end of plate 14 embeds in corresponding groove.In the side of the first support plate 14, former and later two " L " shape pieces 22, " L " shape piece 22 are set Crosspiece and feeding trolley 12 fit fixation, the perpendicular section of " L " shape piece 22 is fitted with the first support plate 14, is bolted, the The hole wearing for bolt on one support plate 14 is strip hole, in order to adjust the height and position of the first support plate 14.Certainly, as needed Bolt can also be pulled down, change the first support plate 14 of other specifications, to meet the needs of different gear shafts.
As shown in Figure 1, Figure 3, the corresponding end of the second support plate 15 and location-plate 19 is fixed on same slide 23, and that is, second The front end of the front end of support plate 15 and location-plate 19 is fixed on above on a slide 23, the rear end of the second support plate 15 and location-plate 19 Rear end be fixed on latter one slide 23, second that former and later two slides 23 and feeding trolley 12 are correspondingly arranged laterally is led Rail 24 is slidably matched, and the second cross slide way 24 is transversely to the machine direction guide rail 11.Between second support plate 15 and location-plate 19 and slide 23 It is preferably detachable connection, so can adjust the height and position of the second support plate 15 and location-plate 19, or as needed more Change the second support plate 15 and location-plate 19.The bottom of location-plate 19 is provided with nut seat, this nut seat is set on long bolt 25, Long bolt 25 is propped up with feeding trolley 12 phase by bearing and bearing block parallel to the second cross slide way 24, the two ends of long bolt 25 Hold.When rotating long bolt 25, the second support plate 15 and location-plate 19 side-to-side movement can be driven, to change and the first support plate 14 The distance between.
As shown in figure 3, the side in the first support plate 14 arranges longeron 26, longeron 26 and the second support plate 15 are lived apart in first The both sides of plate 14.Longeron 26 is quarter bend, and parallel to longitudinal rail 11.Fix guide pin bushing 27 in the rear and front end of longeron 26 top surface, The axial line of guide pin bushing 27 is transversely to the machine direction guide rail 11, is equipped with test pin 28, the tip of this test pin 28 is vertical in each guide pin bushing 27 Towards the first support plate 14.
As shown in Figure 1, Figure 2, Figure 3 shows, the rear end in lathe bed 1 is provided with water tank 5, for containing cleanout fluid.Above water tank 5 Vertical centrifugal pump 6 is installed, the liquid feeding end of this vertical centrifugal pump 6 stretches in water tank 5, the liquid outlet of vertical centrifugal pump 6 passes through first Water pipe 7 is connected with the import of pressure vessel 8, and pressure vessel 8 is located at the rear side in cleaning storehouse 3, is supported in water tank 5 than by support On.The outlet of this pressure vessel 8 is passed through the second water pipe 7 ' and is connected with the supervisor 9 that catchments.The supervisor 9 that catchments is located in cleaning storehouse 3, in collection It is connected with the shower nozzle 10 that a row is arranged in order from front to back, " V " shape groove on the number of shower nozzle 10 and the first support plate 14 on water supervisor 9 Number identical, the distance between two adjacent shower nozzles 10 are equal with the distance between two adjacent " V " shape grooves on the first support plate 14.
As shown in Figure 1, Figure 2, Figure 3 shows, row's shower nozzle 10 is arranged on same head cartridge 16, under this head cartridge 16 Side is provided with two first cross slide way 17 parallel in front and back, and head cartridge 16 is laterally led with two first by the slide block of its bottom Rail 17 is slidably matched.It is provided with lateral cylinder 18 in the side of head cartridge 16, this lateral cylinder 18 and longitudinal rail 11 are lived apart The both sides of head cartridge 16, lateral cylinder 18 is transversely to the machine direction guide rail 11, and the piston rod of lateral cylinder 18 is with head cartridge 16 even Connect.Lateral cylinder 18 is used for driving head cartridge 16, so that head cartridge 16 is moved in left and right directions together with shower nozzle 10.
As shown in Figure 1 and Figure 2, cleaning the top in storehouse 3 equipped with drying fan 32, the air outlet of drying fan 32 stretches into clearly Bring down stocks in 3, and communicate with the wind scooper 33 of setting on the inner roof wall of cleaning storehouse 3, wind scooper 33 is up-small and down-big taper.In cleaning The top in storehouse 3 is also equipped with mist arrester 34, and the suction inlet of this mist arrester 34 is connected with the inside in cleaning storehouse 3, the condensation of mist arrester 34 Water out is accessed in water tank 5 by pipeline.
Operation principle of the present utility model is as follows:
When initial, feeding trolley 12 is located in operation storehouse 2, many rooted teeth wheel shaft is placed on feeding trolley 12, makes gear shaft Jointly supported by the " V " shape groove on the first support plate 14 and the second support plate 15.Rotate long bolt 25, make the second support plate 14 towards first The direction motion of support plate 14, until the tip of alignment pin 20 stretches into one end of this gear shaft axial bore, spacing to gear shaft.
Start longitudinal cylinder 13, the piston rod retraction of longitudinal cylinder 13, under the guide effect of longitudinal rail 11, by feeding Dolly 12 is drawn in cleaning storehouse 3, and feeding trolley 12 reaches and stops during set location.Now start vertical cylinder 31, make dodge gate 30 declines, feed inlet and outlet 4 is completely closed;Start lateral cylinder 18, lateral cylinder 18 promotes head cartridge 16, makes each spray simultaneously The axial bore of gear shaft is stretched at 10 tip, under the collective effect of shower nozzle 10 and alignment pin 20, about gear shaft is realized Direction positions.
Start vertical centrifugal pump 6, the cleanout fluid in water tank 5 is pumped out by vertical centrifugal pump 6, makes cleanout fluid pass through the first water pipe 7 enter in pressure vessel 8, and flushing liquor is pressurized in pressure vessel 8, then pass through the second water pipe 7 ' entrance and catchment in supervisor 9, Afterwards from the axial bore that each shower nozzle 10 is injected into gear shaft, the axial bore and radial hole of gear shaft is rinsed.
During rinsing, mist arrester 34 works, and the water smoke rinsing in storehouse 3 is suctioned out, water smoke is cold in mist arrester 34 Solidifying, can come back in water tank 5 and reuse.After the completion of flushing, drying fan 32 works, and hot blast is sent in cleaning storehouse 3, Gear shaft is dried.After drying completes, dodge gate 30 is opened, and feeding trolley 12 exits from cleaning storehouse 3, comes back to behaviour Make in storehouse 2, you can change gear shaft and carry out next flushing operation.

Claims (4)

1. a kind of gearbox gear wheel shaft jet douche device it is characterised in that:Top setting operation storehouse in lathe bed (1) front end (2), this operation storehouse (2) upper end is uncovered, top in the middle part of lathe bed (1) setting cleaning storehouse (3), the front end of cleaning storehouse (3) have into Discharging opening (4), the rear end of described lathe bed (1) is provided with water tank (5), installs vertical centrifugal pump (6) in the top of water tank (5), and this stands The liquid feeding end of formula centrifugal pump (6) stretches in water tank (5), and the liquid outlet of vertical centrifugal pump (6) passes through the first water pipe (7) to be held with pressure The import of device (8) connects, and pressure vessel (8) is located at the rear side of cleaning storehouse (3), and the second water is passed through in the outlet of this pressure vessel (8) Pipe (7 ') is connected with the supervisor (9) that catchments, and the described supervisor (9) that catchments is located in cleaning storehouse (3), is connected with supervisor (9) catchmenting The shower nozzle (10) that one row is arranged in order from front to back, equipped with two about parallel longitudinal directions in the inner bottom wall of described cleaning storehouse (3) Guide rail (11), the front end of longitudinal rail (11) extends in operation storehouse (2), and feeding trolley (12) passes through the slide block and two of its bottom Root longitudinal rail (11) is slidably matched, and the rear end of this feeding trolley (12) is connected with the piston rod of longitudinal cylinder (13), longitudinal gas The cylinder body of cylinder (13) is installed on rear side of cleaning storehouse (3), is provided with parallel the first support plate (14) in left and right on feeding trolley (12) With the second support plate (15), the top of two pieces of support plates all arranges multiple " V " shape grooves, in described second support plate (15) relatively from front to back In opposite side setting location-plate (19) of the first support plate (14), this location-plate (19) is parallel to the second support plate (15), location-plate (19) multiple alignment pins (20), tip vertically second support plate (15) of each alignment pin (20) are distributed with from front to back;
The corresponding end of described second support plate (15) and location-plate (19) is fixed on same slide (23), former and later two slides (23) be slidably matched with the second cross slide way (24) of being correspondingly arranged on feeding trolley (12), the second cross slide way (24) perpendicular to Longitudinal rail (11), is provided with nut seat in the bottom of location-plate (19), and this nut seat is set on long bolt (25), described length Screw rod (25) passes through bearing and bearing block and feeding trolley (12) parallel to the second cross slide way (24), the two ends of long bolt (25) Mutually support.
2. gearbox gear wheel shaft jet douche device according to claim 1 it is characterised in that:Described feed inlet and outlet (4) Top covered by fixing door (29), be provided with dodge gate (30) in the front of fixing door (29), in this dodge gate (30) top Portion is connected with the piston rod of vertical cylinder (31), and the cylinder body of vertical cylinder (31) is fixed on the top of cleaning storehouse (3) front end.
3. gearbox gear wheel shaft jet douche device according to claim 1 it is characterised in that:In described cleaning storehouse (3) Top equipped with drying fan (32), the air outlet of drying fan (32) stretches in cleaning storehouse (3), and with top in cleaning storehouse (3) On wall, the wind scooper (33) of setting communicates, and described wind scooper (33) is up-small and down-big taper.
4. the gearbox gear wheel shaft jet douche device according to claim 1 or 2 or 3 it is characterised in that:In described cleaning The top in storehouse (3) is connected with the inside of cleaning storehouse (3) equipped with mist arrester (34), the suction inlet of this mist arrester (34), mist arrester (34) condensation-water drain is accessed in described water tank (5) by pipeline.
CN201620903681.7U 2016-08-19 2016-08-19 Gearbox gear axle sprays washing unit Expired - Fee Related CN205926437U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620903681.7U CN205926437U (en) 2016-08-19 2016-08-19 Gearbox gear axle sprays washing unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620903681.7U CN205926437U (en) 2016-08-19 2016-08-19 Gearbox gear axle sprays washing unit

Publications (1)

Publication Number Publication Date
CN205926437U true CN205926437U (en) 2017-02-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620903681.7U Expired - Fee Related CN205926437U (en) 2016-08-19 2016-08-19 Gearbox gear axle sprays washing unit

Country Status (1)

Country Link
CN (1) CN205926437U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106140692A (en) * 2016-08-19 2016-11-23 重庆南雁实业集团龙剑机械制造有限公司 A kind of gearbox gear wheel shaft jet douche device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106140692A (en) * 2016-08-19 2016-11-23 重庆南雁实业集团龙剑机械制造有限公司 A kind of gearbox gear wheel shaft jet douche device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170208