CN205920060U - A detecting system for production line - Google Patents

A detecting system for production line Download PDF

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Publication number
CN205920060U
CN205920060U CN201620923750.0U CN201620923750U CN205920060U CN 205920060 U CN205920060 U CN 205920060U CN 201620923750 U CN201620923750 U CN 201620923750U CN 205920060 U CN205920060 U CN 205920060U
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CN
China
Prior art keywords
workpiece
image detection
photographic head
guide rail
measured workpiece
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Expired - Fee Related
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CN201620923750.0U
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Chinese (zh)
Inventor
蒋正炎
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Changzhou Vocational Institute of Light Industry
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Changzhou Vocational Institute of Light Industry
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Priority to CN201620923750.0U priority Critical patent/CN205920060U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to a detecting system for production line, wherein, this detecting system includes: annular image detection device, annular image detection device includes: work piece transmission device's ring rail is located to two cameras, cover, wherein two cameras are suitable for and rotate around the measured workpiece of work piece transmission device transmission along ring rail to adjustment shooting posture, the utility model discloses a detecting system for production line passes through annular image detection device and has improved work piece detection efficiency to can acquire the multi -angle image of measured workpiece, detect comprehensively more, nimble, it is further, after recognising the measured workpiece and have the flaw, can discern the flaw through the image image of two these flaws of camera simultaneous acquisition, improved flaw discernment accuracy, avoided the erroneous judgement.

Description

A kind of detecting system for production line
Technical field
This utility model is related to a kind of detecting system for production line.
Background technology
After traditional printed circuit board paster welding finishes, need manually to carry out quality inspection to it, detection efficiency is low.
Therefore, how to provide circuit board detection efficiency be this area technical barrier.
Utility model content
The purpose of this utility model is to provide a kind of detecting system for production line, to improve measured workpiece detection efficiency And accuracy.
In order to solve above-mentioned technical problem, this utility model provides a kind of detecting system, comprising: annular image detection dress Put;Described annular image detection means includes: two photographic head, is sheathed on the ring-shaped guide rail of workpiece transmission mechanism;Wherein two shootings Head is suitable to rotate along ring-shaped guide rail around the measured workpiece that workpiece transmission mechanism transmits, to adjust shooting attitude.
Further, described workpiece transmission mechanism includes: the transmission wheel being symmetrical set, and left and right transmission wheel supports quilt Survey the both wings of workpiece, to expose the lower surface of measured workpiece;Described detecting system includes control module;During detection, two photographic head It is suitable to upper half, the lower half follow shot respectively along ring-shaped guide rail, to obtain the image shadow on the upper and lower surface of measured workpiece Picture, and send to control module;And when flaw in any surface that control module detects measured workpiece, two photographic head edges Ring-shaped guide rail movement corresponds to half cycle to this flaw, gathers the image of this flaw by two photographic head simultaneously.
Further, described ring-shaped guide rail and the both sides junction of workpiece transmission mechanism are provided with switching mechanism, this switching mechanism It is suitable to control ring-shaped guide rail to flip an angle forward or backward along the transmission direction of measured workpiece, to shoot before measured workpiece, The image of rear side;And described switching mechanism is by control module control.
Further, described switching mechanism includes: upset motor, and the rotating shaft end of this upset motor is provided with female bracket, and this is recessed Two front ends of shape support are oppositely arranged with ring-shaped guide rail concave channel opening;And described upset motor is by control module control.
Further, it is provided with shooting head moving device in described ring-shaped guide rail;Described shooting head moving device includes: photographic head Rack, the rear end of this photographic head rack is provided with webcam driver motor;Described ring-shaped guide rail opens up fluted, described shooting Head rack moves in this groove, and described webcam driver motor is suitable to drive two main drive wheels to roll in groove;Described The two bottom sides of groove be provided with main drive wheel embed position, and described photographic head rack be respectively provided on two sides with driven wheels, And the middle part of the medial wall of groove is provided with driven pulley and embeds position;Described main drive wheel embeds in position and is provided with positive and negative conductive electrode, And transmitted electric energy to webcam driver motor by the conducting ring on main drive wheel;Described webcam driver motor is by controlling mould Block.
Further, along transmission direction three described annular image detection means of distribution of workpiece transmission mechanism, wherein first Annular image detection means is arranged at the front end of workpiece transmission mechanism, has been sequentially distributed thereafter the detection of second, third annular image Device;The both sides of described workpiece transmission mechanism are provided with for driving second, third annular image detection means work to move horizontally Horizontal mobile mechanism;Wherein said horizontal mobile mechanism is by control module control;When described control module is gone out by image detection When flaw in any surface of the measured workpiece of first annular image detection device, this measured workpiece is demarcated, and Control second, third annular image detection means to follow this measured workpiece to move, make second, third annular image detection dress simultaneously In putting, each photographic head converges, to gather the image of this flaw simultaneously.
The beneficial effects of the utility model are that the detecting system for production line of the present utility model is examined by annular image Survey device and improve workpiece sensing efficiency, and the multi-angle image image of measured workpiece can be obtained, detection is more comprehensive, clever Live;Further, the image shadow of this flaw after identifying that measured workpiece has flaw, can be gathered by two photographic head simultaneously Picture, be identified to flaw, improves flaw identification accuracy, it is to avoid erroneous judgement.
Brief description
With reference to the accompanying drawings and examples this utility model is further illustrated.
Fig. 1 is the structural representation of annular image detection means of the present utility model;
Fig. 2 is the partial schematic diagram of annular image detection means of the present utility model;
Fig. 3 is the upset schematic diagram of ring-shaped guide rail of the present utility model;
Fig. 4 is three annular image detection means distribution schematic diagrams of the present utility model.
In figure:
Annular image detection means 1, photographic head 101, ring-shaped guide rail 102, photographic head rack 103, webcam driver electricity Machine 104, main drive wheel 105, main drive wheel embed position 106, driven pulley 107, driven pulley embedded position 108, conductive electrode 109;
Upset motor 11, female bracket 12;
Workpiece transmission mechanism 2, transmission wheel 201;
Measured workpiece 3;
Horizontal mobile mechanism 4, line slideway 401, slide block 402.
Specific embodiment
Presently in connection with accompanying drawing, this utility model is described in further detail.These accompanying drawings are the schematic diagram of simplification, Basic structure of the present utility model is only described in a schematic way, therefore it only shows the composition relevant with this utility model.
As shown in figure 1, a kind of detecting system of the present utility model, comprising: annular image detection means 1;Described circular chart As detection means 1 includes: two photographic head 101, be sheathed on the ring-shaped guide rail 102 of workpiece transmission mechanism 2;Wherein two photographic head are suitable to The measured workpiece 3 transmitting around workpiece transmission mechanism 2 along ring-shaped guide rail 102 rotates, to adjust shooting attitude.
Further, described workpiece transmission mechanism 2 includes: the transmission wheel 201 being symmetrical set, and left and right transmission wheel 201 Support the both wings of measured workpiece 3, to expose the lower surface of measured workpiece 3;Described detecting system includes control module, and described two take the photograph As head sends the image of collection to control module, and described workpiece transmission mechanism 2 is also by control module control.
Optionally, in detection, two photographic head are suitable to upper half, the lower half follow shot along ring-shaped guide rail 102 respectively, To obtain the image on the upper and lower surface of measured workpiece 3, and send to control module;And when control module detect by When flaw in any surface of survey workpiece 3, control module controls workpiece transmission mechanism 2 stopping measured workpiece 3 to transmit, two photographic head Correspond to half cycle along ring-shaped guide rail 102 is mobile to this flaw, gather the image of this flaw by two photographic head, with to this simultaneously The flaw of image is accurately identified.The moving direction of described photographic head is as shown by the arrows in Figure 1.
This annular image detection means 1 can detect to the upper and lower surface of measured workpiece 3 simultaneously, improves detection effect Rate.
As shown in Figures 2 and 3, described ring-shaped guide rail 102 and the both sides junction of workpiece transmission mechanism 2 are provided with tipper Structure, this switching mechanism is suitable to control ring-shaped guide rail 102 to flip an angle forward or backward along the transmission direction of measured workpiece 3, To shoot the image of the forward and backward side of measured workpiece 3;And described switching mechanism is by control module control.
Wherein, such as but not limited to 30 ° of the angle with workpiece transmission mechanism 2 after ring-shaped guide rail 102 upset.
Described switching mechanism such as but not limited to adopts upset motor 11 or tumble cylinder.
Taking upset motor 11 as a example, described switching mechanism includes the present embodiment: upset motor 11, this upset motor 11 turn Axle head is provided with female bracket 12, and two front ends of this female bracket 12 are oppositely arranged with ring-shaped guide rail 102 concave channel opening;And institute State upset motor 11 by control module control.
Move in arc-shaped guide rail to realize photographic head, and as a kind of its optional embodiment, described annular is led It is provided with shooting head moving device in rail 102;Described shooting head moving device includes: photographic head rack 103, this photographic head is placed The rear end of frame 103 is provided with webcam driver motor 104, and described ring-shaped guide rail 102 opens up fluted, described photographic head rack 103 move in this groove, and described webcam driver motor 104 is suitable to drive two main drive wheels 105 to roll in groove;Described The two bottom sides of groove be provided with main drive wheel embed position 106, and described photographic head rack 103 be respectively provided on two sides with driven Wheel group, and the middle part of the medial wall of groove is provided with the embedded position 108 of driven pulley;Described main drive wheel embed position 106 in be provided with just, Negative conductive electrode, and transmitted electric energy to webcam driver motor 104 by the conducting ring on main drive wheel, further, also real Existing webcam driver motor 104, photographic head and corresponding control circuit are powered, and described webcam driver motor 104 is by control module. It is the groove that symmetrically opens up of two medial walls along groove that main drive wheel embed position 106 and driven pulley to embed position 108 actual.
Wherein, the image of photographic head collection such as but not limited to wirelessly sends to control module, and Control module is to the control signal of webcam driver motor 104 such as but not limited to using being sent wirelessly to webcam driver Motor 104.Wherein, wireless mode all can be realized using known technology.
Specifically, described photographic head is connected with wireless control module, described wireless control module include processor (for example but It is not limited to using stm32f407zet6, i.mx6q cortex-a9), the cc2530 module being connected with this processor module and electricity Machine drive module, to realize picture signal transmission and the control signal receiving the webcam driver motor 104 that control module sends.
As shown in figure 4, the transmission direction along workpiece transmission mechanism 2 is distributed three described annular image detection means 1, wherein First annular image detection device 1 is arranged at the front end of workpiece transmission mechanism 2, has been sequentially distributed thereafter second, third circular chart As detection means 1;The both sides of described workpiece transmission mechanism 2 are provided with for driving second, third annular image detection means 1 to make water The dynamic horizontal mobile mechanism 4 of translation;Wherein said horizontal mobile mechanism 4 is by control module control.
Described horizontal mobile mechanism 4 such as but not limited to adopts line slideway 401, and this line slideway 401 is provided with two Slide block 402, and this two slide block 402 by control module by cylinder control move horizontally, described slide block 402 be adapted to overturn Mechanism.
Specifically, when described control module goes out the tested work through first annular image detection device 1 by image detection When flaw in any surface of part 3, this measured workpiece 3 is demarcated, and control second, third annular image detection means 1 Follow this measured workpiece 3 mobile, so that each photographic head in second, third annular image detection means 1 is converged, to gather simultaneously simultaneously The image of this flaw.
Measured workpiece 3 is carried out demarcate and such as but not limited to adopt identification code (bar code or Quick Response Code), that is, tested After workpiece 3 upper surface prints identification code, read by photographic head by image recognition technology, filled by first annular image detection Put 1 to be easy to first demarcate this measured workpiece 3 for doubtful defective work, tested to this by second, third annular image detection means 1 Workpiece 3 detects further, is judged with accurate, it is to avoid erroneous judgement.
Further, gather the image of this flaw after four photographic head converge simultaneously, can be to this flaw position Image carry out precise acquisition, judgment accuracy is high.
Described control module is not limited using embedded processing module (such as but not limited to adopted for example but Stm32f407zet6, i.mx6q cortex-a9) control circuit that constitutes, and also include wireless module (such as but not limited to Using cc2530 module, the serial ports wifi wireless module that is made up of esp8266), to realize carrying out wirelessly with wireless control module Communication.
Wherein, described measured workpiece is such as, but not limited to circuit board.
Described control module identifies flaw by image contributions, is suitable to by associated picture identifying processing in prior art Method, to realize, repeats no more here.
With above-mentioned according to desirable embodiment of the present utility model for enlightenment, by above-mentioned description, related work people Member can carry out various change and modification completely in the range of without departing from this utility model technological thought.This reality The content being not limited in description with new technical scope it is necessary to determine its technology according to right Property scope.

Claims (6)

1. a kind of detecting system for production line is it is characterised in that include: annular image detection means;
Described annular image detection means includes: two photographic head, is sheathed on the ring-shaped guide rail of workpiece transmission mechanism;Wherein
Two photographic head are suitable to rotate along ring-shaped guide rail around the measured workpiece that workpiece transmission mechanism transmits, to adjust shooting attitude.
2. detecting system according to claim 1 it is characterised in that
Described workpiece transmission mechanism includes: the transmission wheel being symmetrical set, and left and right transmission wheel supports the two of measured workpiece The wing, to expose the lower surface of measured workpiece;
Described detecting system includes control module;
During detection, two photographic head are suitable to upper half, the lower half follow shot along ring-shaped guide rail respectively, to obtain measured workpiece The image on upper and lower surface, and send to control module;And
When flaw in any surface that control module detects measured workpiece, two photographic head are along ring-shaped guide rail movement to this flaw Corresponding half cycle, gathers the image of this flaw by two photographic head simultaneously.
3. detecting system according to claim 2 it is characterised in that
Described ring-shaped guide rail is provided with switching mechanism with the both sides junction of workpiece transmission mechanism, and this switching mechanism is suitable to control annular Guide rail flips an angle forward or backward along the transmission direction of measured workpiece, to shoot the image shadow of the forward and backward side of measured workpiece Picture;And
Described switching mechanism is by control module control.
4. detecting system according to claim 3 it is characterised in that
Described switching mechanism includes: upset motor, and the rotating shaft end of this upset motor is provided with female bracket, this female bracket two before End is oppositely arranged with ring-shaped guide rail concave channel opening;And
Described upset motor is by control module control.
5. detecting system according to claim 4 it is characterised in that
It is provided with shooting head moving device in described ring-shaped guide rail;
Described shooting head moving device includes: photographic head rack, and the rear end of this photographic head rack is provided with webcam driver electricity Machine,
Described ring-shaped guide rail opens up fluted, and described photographic head rack moves in this groove, described webcam driver motor It is suitable to drive two main drive wheels to roll in groove;
The two bottom sides of described groove are provided with main drive wheel and embed position, and
Described photographic head rack be respectively provided on two sides with driven wheels, and the middle part of the medial wall of groove be provided with driven pulley embed Position;
Described main drive wheel embeds in position and is provided with positive and negative conductive electrode, and is passed electric energy by the conducting ring on main drive wheel Transport to webcam driver motor;
Described webcam driver motor is by control module.
6. detecting system according to claim 5 it is characterised in that
Transmission direction along workpiece transmission mechanism is distributed three described annular image detection means, wherein
First annular image detection device is arranged at the front end of workpiece transmission mechanism, has been sequentially distributed thereafter second, third annular Image detection device;
The both sides of described workpiece transmission mechanism are provided with the water for driving second, third annular image detection means work to move horizontally Flat travel mechanism;Wherein
Described horizontal mobile mechanism is by control module control;
When described control module is gone out by any surface that image detection goes out through the measured workpiece of first annular image detection device During existing flaw, this measured workpiece is demarcated, and control second, third annular image detection means to follow this measured workpiece and move Dynamic, so that each photographic head in second, third annular image detection means is converged, to gather the image of this flaw simultaneously simultaneously.
CN201620923750.0U 2016-08-23 2016-08-23 A detecting system for production line Expired - Fee Related CN205920060U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620923750.0U CN205920060U (en) 2016-08-23 2016-08-23 A detecting system for production line

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106093056A (en) * 2016-08-23 2016-11-09 常州轻工职业技术学院 A kind of detecting system for production line and method of work thereof
CN106862097A (en) * 2017-03-27 2017-06-20 江苏凯伦铝业有限公司 Photovoltaic module aluminium frame full-automatic detection apparatus
CN107498560A (en) * 2017-09-27 2017-12-22 深圳市银星智能科技股份有限公司 Mobile robot

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106093056A (en) * 2016-08-23 2016-11-09 常州轻工职业技术学院 A kind of detecting system for production line and method of work thereof
CN106093056B (en) * 2016-08-23 2019-08-30 常州轻工职业技术学院 A kind of detection system and its working method for production line
CN106862097A (en) * 2017-03-27 2017-06-20 江苏凯伦铝业有限公司 Photovoltaic module aluminium frame full-automatic detection apparatus
CN107498560A (en) * 2017-09-27 2017-12-22 深圳市银星智能科技股份有限公司 Mobile robot

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170201

Termination date: 20170823