CN205858306U - A kind of fracture manifold car - Google Patents

A kind of fracture manifold car Download PDF

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Publication number
CN205858306U
CN205858306U CN201620449509.9U CN201620449509U CN205858306U CN 205858306 U CN205858306 U CN 205858306U CN 201620449509 U CN201620449509 U CN 201620449509U CN 205858306 U CN205858306 U CN 205858306U
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China
Prior art keywords
clamping device
transporter
pipeline component
car
fracture manifold
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CN201620449509.9U
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Chinese (zh)
Inventor
赵鲁海
左远涛
范吉祥
王沛坤
魏晓光
丁大伟
刘伟韦
程晓东
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Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Abstract

This utility model relates to petrochemical technology field, particularly relates to a kind of fracture manifold car.Fracture manifold car, including for driving the driving means of traveling and for loading the car body of pipeline component, also include controlling device, transporter and clamping device, clamping device is installed on transporter, clamping device includes movable part, by the movement of movable part, clamping device can constitute the clamping section of clamping pipeline component；Transporter includes the transhipment arm that can move, and moves clamping device by transhipment arm straps, it is achieved pipeline component moves；Control device to be connected with clamping device and transporter respectively, to control described clamping device and described transporter.It is capable of automatically pipeline component being loaded and unloaded by application of the present utility model, and be carried to connection desired position is installed, and avoid the need for manually pipeline component being passed through the manual operationss such as rope socket, therefore, application of the present utility model significantly improves simple operation and safety.

Description

A kind of fracture manifold car
Technical field
This utility model relates to petrochemical technology field, particularly relates to a kind of fracture manifold car.
Background technology
Along with the development of China's petrochemical industry, the equipment of various functions is widely used, and wherein, is carrying out During fracturing work, need to apply fracture manifold car.
In recent years, for aspects such as the simple operation in application process of the fracture manifold car and safeties Require more and more higher, therefore, improve simple operation and safety becomes design object.
In prior art, according to job requirements, need including pipe fitting and curved at variant operating location First-class duct work carries out assembling and assembles, and carries out pressure break work when the assembling of fracturing technology system is complete Industry, thus, it is desirable to duct work is transported by application fracture manifold car, and clicks in required place of working Unloading of row duct work, after the fracture job in a certain place terminates, carries out dismantling also by duct work Reload to fracture manifold car.For duct work from the handling of fracture manifold car, need by operation Personnel carry out manual operations, are particularly arranged in different installation sites because of various pipeline components because needing, This makes operator carry out, from fracture manifold car, the work loaded and unloaded simultaneously need to alignment desired location, and this gives On fracture manifold car, load and unload duct work cause the problem that simple operation is low, meanwhile, operator Carrying out the operation of a dead lift handling, to cause person works's safety low.
In above prior art, application fracture manifold car carries out the operation in the cargo handling process of pipeline component just The defects such as victory is low and safety is low are that those skilled in the art are presently required and solve the technical problem that.
Utility model content
The purpose of this utility model is to provide a kind of fracture manifold car, by application of the present utility model by bright Aobvious raising simple operation and safety.
For solving above-mentioned technical problem, this utility model provides a kind of fracture manifold car, including for driving The driving means that travels and for loading the car body of pipeline component, also include controlling device, transporter and Clamping device, wherein:
Described clamping device is installed on described transporter, and described clamping device includes movable part, by institute Stating the movement of movable part, described clamping device can constitute the clamping section clamping described pipeline component；
Described transporter includes the transhipment arm that can move, and moves described clamping dress by described transhipment arm straps Put, it is achieved described pipeline component moves；
Described control device is connected with described clamping device and described transporter respectively, to control described folder Hold device and described transporter.
Alternatively, described clamping device includes that rotary driver, described movable part are installed on described rotation and drive Dynamic device, by rotating, described movable part realizes offseting with the described pipeline component of correspondence position or separating.
Alternatively, described clamping device also includes the baffle plate for spacing described pipeline component, described work Dynamic portion rotates under the state closed up, and described movable part constitutes described clamping section with described baffle plate.
Alternatively, described clamping device includes that telescoping cylinder, described movable part are installed on the cylinder of described telescoping cylinder Bar, stretching by described cylinder rod, the described pipeline component that described movable part realizes with correspondence position offsets Or separate.
Alternatively, also including the track being installed on described transhipment arm, described clamping device can be slidably It is installed on described track.
Alternatively, also including can be to the described pipeline component identification device by image recognition detection, institute State identification device to be connected with described control device, with the position coordinates letter of the described pipeline component of transmission correspondence Breath, it is achieved described transporter moves described clamping device by described location coordinate information.
Alternatively, also including radio operation device, described radio operation device and described control device are by wireless Signal communication.
Alternatively, described transporter is installed on the first side of described fracture manifold car, at described pressure break pipe First side of remittance car is provided with the first detector for detecting bearing capacity, relative with described first side Second side is provided with the second detector for detecting bearing capacity, described first detector and described second inspection Survey device to be connected with described control device respectively, the bearing capacity in described first side and the carrying of described second side The difference of power is more than under the state of preset value, and described control device controls described transporter and stops or reverse Mobile.
Alternatively, hydraulic pump and adapter are also included, wherein:
Described adapter connects with described driving means, to transmit power by described driving means；
Described adapter is connected with hydraulic pump, to export power；
Described transporter is connected with described hydraulic pump respectively with described clamping device.
Alternatively, described adapter is connected with described driving means by change speed gear box.
In the embodiment of a fracture manifold car, fracture manifold car include control device, transporter, Clamping device, for driving the driving means of traveling and for loading the car body of pipeline component, folder therein Holding device and be installed on transporter, by the movement of the movable part of clamping device, clamping device can be constituted The clamping section of clamping pipeline component, transporter includes the transhipment arm that can move, by transhipment arm straps Dynamic clamping device, and achieve pipeline component and move, control device respectively with clamping device and transporter It is connected and controls the movement of clamping device and transporter.Thus, pipeline component can pass through fracture manifold Car transports, and held device carries out clamping spacing, and then by controlling the control of device, transhipment fills Put drive clamping device and pipeline component moves, according to the place to use demand for pipeline component, transhipment Device moves hold assembly and pipeline component and connects the place installed to needs, and is opened by clamping device, Pipeline component is relaxed release, completes to be positioned in the place of required use.Certainly, at needs from use Pipeline component is carried by place, reloads to car body, grasps for said structure reverse order Make just can realize.Thus, this fracture manifold car is capable of for transport and the handling of pipeline component automatically Complete, particularly pipeline component be fixed by clamping device crawl and place in separation process without By manually carrying out the manual operationss such as rope socket, which substantially increases simple operation and safety.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will The accompanying drawing used required in embodiment or description of the prior art is briefly described, it should be apparent that, Accompanying drawing in describing below is only embodiment of the present utility model, comes for those of ordinary skill in the art Say, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to the accompanying drawing provided.
Fig. 1 is this utility model overall structure schematic diagram；
Fig. 2 is partial structurtes schematic diagram under utility model works state；
In Fig. 1 and Fig. 2: driving means 1, car body 2, transporter 3, clamping device 4, work Dynamic portion 41, baffle plate 42, pipeline component 5.
Detailed description of the invention
Core of the present utility model is to provide a kind of fracture manifold car, by application of the present utility model by bright Aobvious raising simple operation and safety.
Below in conjunction with the accompanying drawing in this utility model embodiment, to the technology in this utility model embodiment Scheme is clearly and completely described, it is clear that described embodiment is only this utility model one Divide embodiment rather than whole embodiments.Based on the embodiment in this utility model, this area is common The every other embodiment that technical staff is obtained under not making creative work premise, broadly falls into this The scope of utility model protection.
Refer to Fig. 1 and Fig. 2, Fig. 1 is this utility model overall structure schematic diagram；Fig. 2 is this utility model Partial structurtes schematic diagram under duty.
According to figure, fracture manifold car includes driving means 1, car body 2, controls device, transhipment dress Putting 3 and clamping device 4, driving means 1 therein is used for driving vehicle, car body 2 for carrier pipe circuit unit 5, Clamping device 4 is arranged on transporter 3, and the transhipment arm of transporter 3 can drive clamping by moving Device 4, the movable part of clamping device 4 makes to constitute at clamping device 4 to clamp pipeline by moving The clamping section of parts 5.Control device to be connected with clamping device 4 and transporter 3 respectively, to realize control. Being arranged by above structure, pipeline component 5 is when being loaded into car body 2, it is possible to by driving means 1 Driving so that fracture manifold car drive pipeline component 5 transport, in place to use, filled by control Put control transporter 3 to move, drive clamping device 4 to move the correspondence position to pipeline component 5, and then control The movable part of clamping device 4 processed moves, and makes movable part offset with pipeline component 5 and contacts, is limited by pipeline component 5 Position is in the clamping section of clamping device 4, and thus, it is spacing that clamping device 4 achieves for pipeline component 5 Capturing, when transporter 3 is controlled mobile again, clamping device 4 drives pipeline component 5 synchronizing moving, And the final position that transporter 3 moves can be controlled by controlling device, such as, move to duct portion Part 5 carries out installing the position connected, and after reaching precalculated position, controls device and controls the work of clamping device 4 Dynamic portion reversely moves, and makes clamping section open, the elimination clamping device 4 clamping to pipeline component 5, thus, Complete for the pipeline component 5 unloading on fracture manifold car and the operation that is sent to desired location.This reality Execute in example, after fracture manifold car transport pipeline parts 5 arrive place to use, by controlling device, clamping Device 4 and the comprehensive of transporter 3 connect and application, it is achieved that pipeline component 5 is automatically shifted to make a reservation for The operation of position, among these, the crawl clamping of pipeline component 5 and placement in the predetermined area are unclamped and are all realized It is automatically performed by controlling the control of device, it is not necessary to by operating manually, such as, keep away Having exempted to need artificial pipeline component 5 to carry out the operations such as rope socket, this makes the personnel can be away from pipeline The position of parts 5 moving area is controlled, and improves processing safety, enters by controlling device meanwhile Row controls operation and also significantly improves simple operation.
For the clamping device in above-described embodiment, can it be the most specifically set and includes rotary driver, Please emphasis with reference to Fig. 2, movable part 41 is installed on rotary driver, then by rotary driver drive activity The rotation in portion 41, it is achieved rotation section 41 offsets with the pipeline component 5 of correspondence position or separates.Offset under state Just it is capable of clamping, is equivalent to the crawl to pipeline component 5, after separation, pipeline component 5 is i.e. achieved Release is unclamped.
Further, clamping device 4 is set and also includes the baffle plate 42 for position-limiting tube circuit unit 5, movable Portion 41 rotates under the state closed up, and movable part 41 and baffle plate 42 constitute clamping section.By baffle plate 42 The clamping of pipeline component 5 is offseted ensure that the clamping jail of pipeline component 5 with rotating the movable part 41 that closes up Gu, i.e. avoid pipeline component 5 and depart from, from clamping section, the probability dropped, which further improves peace Quan Xing.
It should be noted that in a upper embodiment, be not provided with clamping device 4 structure of baffle plate 42 In, if the rotation of the most single movable part 41, turn to pipeline component 5 bottom side by movable part 41, enter And it being capable of holding up pipeline component 5, this is capable of the carrying to pipeline component 5 equally, then movable part The top side of 41 just constitutes the seating region being equivalent to clamp section；Or by arranging two movable parts 41, When two movable parts rotate in opposite directions, from two offsides of pipeline component 5 respectively with pipeline component 5 phase Supporting, clamped condition so is capable of the carrying to pipeline component 5 equally, then between two movable parts 41 Clamping interval for clamping section.
In another embodiment, rotary driver is set from above-described embodiment different, it is also possible to specifically set Put clamping device and include that telescoping cylinder, movable part are installed on the cylinder rod of telescoping cylinder, stretching by cylinder rod, live Dynamic portion realizes offseting with the pipeline component of correspondence position or separating.Certainly, cylinder rod can be by stretching to pipe Support effect is played in the bottom side of circuit unit, it is also possible to arranges two relative cylinder rods and realizes offside and offset extruding Clamping zone, it is equally possible that by arranging fixed dam, stretched out to fixed dam by cylinder rod And constitute clamping zone each other.
Cursor can also arrange track, clamping device can be slidably mounted to track.This reality Execute in example, by the setting of track so that clamping device is many again on the basis of transporter structure to be moved Dynamic degree of freedom, further increases property easy to use.For track, can arrange the axis of track with Transhipment arm is parallel or angularly arranges, it is, of course, also possible to arrange circular orbit on transhipment arm.
In another embodiment, fracture manifold car is set and also includes can pipeline component being examined by image identification The identification device surveyed, identifies that device is connected with controlling device, sits with the position of the pipeline component of transmission correspondence Mark information, so, transporter moves clamping device according to location coordinate information and is just capable of pipeline The accurately identifying, position and capture of parts.In the present embodiment, identify that device generally may utilize photographic head, Move to the near zone position of pipeline component at the transhipment arm controlling transporter by controlling device, So-called near zone position, refers to identify the district that device can carry out image recognition to corresponding pipeline component Territory, and then, by the identification of image information, the location coordinate information of pipeline component is detected and is transferred to Controlling device, now, the control controlling device can realize automatically controlling according to location coordinate information, And then realizing the clamping device crawl to pipeline component exactly, this substituted in the last stage that is accurately positioned Manual operation controls device, it is not necessary to personnel are observed by self and the accurate operation of operating control device, Further increase simple operation.
For controlling device by manually-operated setting, it is also possible to arrange radio operation device, make wireless behaviour Make device to be connected with controlling device by wireless signal, manual operation radio operation device realize controlling dress The operation put, this is on the basis of personnel are away from the actual carrying region of pipeline component, it is also possible to realize people Member remotely operates away from fracture manifold car, which further improves safety.
In another embodiment, for fracture manifold car, transporter is installed on the first of fracture manifold car Side, is provided with the first detector for detecting bearing capacity, with first in the first side of fracture manifold car Relative the second side, side is provided with the second detector for detecting bearing capacity, the first detector and the second inspection Surveying device to be connected with control device respectively, bearing capacity and the difference of the bearing capacity of the second side in the first side are more than Under the state of preset value, control device and control transporter stopping or reversely moving.For the first side and Two sides, using the front end of fracture manifold car as the first side, rear end illustrates as a example by the second side, transhipment dress Put 3 rear ends being arranged on fracture manifold car, car body 2 carries pipeline component 5, control transporter 3 and clamping device 4 pipeline component 5 on car body 2 is captured and in moving process, actual support transport Device 3, clamping device 4 and the position of pipeline component 5 being handled upside down are positioned at rear end, then in handling process, with Pipeline component 5 on car body 2 to be unloaded by carrying successively so that front-end and back-end are actual holding of being detected Load power gradually changes, and under limit state, if the pipeline component 5 on car body 2 is unstowed, and transports When device 3 moves clamping device 4 and clamped pipeline component 5 moves by demand position, if because of center of gravity Movement cause detected by the bearing capacity of rear end detected by the second detector and the first detector before The bearing capacity of end is compared, if difference exceedes preset value, represents the overall gravity motion mistake of fracture manifold car Extreme direction after deflection, result in the overall possibility translated into backward, is controlling device by the first detector In the case of getting this precarious position with the testing result of the second detector, then control transporter 3 and carry out Stop mobile or reversely move, reversely moving here, refer to relative to normal towards desired location For the moving direction carried out.Stop the mobile or the most mobile urgent guarantor being equivalent to prevent tip over Protect measure, thus, by the setting of the present embodiment, it is possible to carry out while normal operating control automatically Ground stress detection, and effectively protect, which substantially increases the safety in operating process.
For the fracture manifold car proposed in the various embodiments described above, also include hydraulic pump and adapter, switching Device connects with the driving means of fracture manifold car, thus, utilizes the power of driving means, and by switching Device transmits, and is connected with hydraulic pump by adapter, exports power by hydraulic pump, by transporter and clamping Device is connected with hydraulic pump respectively.Thus, power source make use of fracture manifold car for driving driving of traveling Dynamic device, which saves the space being separately provided driving means.
It is of course also possible to be separately provided power source for transporter and clamping device, such as motor etc..
Further, arrange adapter to be connected with driving means, by the gear of change speed gear box by change speed gear box Arrange, it is possible to the power etc. of motivation of adjustment output.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses This utility model.Multiple amendment to these embodiments will be aobvious for those skilled in the art And be clear to, generic principles defined herein can be without departing from spirit or scope of the present utility model In the case of, realize in other embodiments.Therefore, this utility model is not intended to be limited to institute herein These embodiments shown, and it is to fit to consistent with principles disclosed herein and features of novelty the widest Scope.

Claims (10)

1. a fracture manifold car, including for driving the driving means of traveling and for loading pipeline component Car body, it is characterised in that also include controlling device, transporter and clamping device, wherein:
Described clamping device is installed on described transporter, and described clamping device includes movable part, by institute Stating the movement of movable part, described clamping device can constitute the clamping section clamping described pipeline component；
Described transporter includes the transhipment arm that can move, and moves described clamping dress by described transhipment arm straps Put, it is achieved described pipeline component moves；
Described control device is connected with described clamping device and described transporter respectively, to control described folder Hold device and described transporter.
2. fracture manifold car as claimed in claim 1, it is characterised in that described clamping device includes turning Dynamic driver, described movable part is installed on described rotary driver, and by rotating, described movable part realizes Offset with the described pipeline component of correspondence position or separate.
3. fracture manifold car as claimed in claim 2, it is characterised in that described clamping device also includes For the baffle plate of spacing described pipeline component, described movable part rotates under the state closed up, described activity Portion constitutes described clamping section with described baffle plate.
4. fracture manifold car as claimed in claim 1, it is characterised in that described clamping device includes stretching Contracting cylinder, described movable part is installed on the cylinder rod of described telescoping cylinder, stretching by described cylinder rod, described work Dynamic portion realizes offseting with the described pipeline component of correspondence position or separating.
5. fracture manifold car as claimed in claim 1, it is characterised in that also include being installed on described turning Track on fortune arm, described clamping device can be slidably mounted to described track.
6. fracture manifold car as claimed in claim 1, it is characterised in that also including can be to described pipe The circuit unit identification device by image recognition detection, described identification device is connected with described control device, Location coordinate information with the described pipeline component of transmission correspondence, it is achieved described position pressed by described transporter Coordinate information moves described clamping device.
7. fracture manifold car as claimed in claim 1, it is characterised in that also include radio operation device, Described radio operation device is connected by wireless signal with described control device.
8. fracture manifold car as claimed in claim 1, it is characterised in that described transporter is installed on First side of described fracture manifold car, is provided with for detecting carrying in the first side of described fracture manifold car First detector of power, be provided with in the second side relative with described first side for detect bearing capacity Two detectors, described first detector is connected with described control device respectively with described second detector, Under the state that the difference of the bearing capacity of the bearing capacity of described first side and described second side is more than preset value, institute State control device control the stopping of described transporter or reversely move.
9. the fracture manifold car as described in any one of claim 1 to 8, it is characterised in that also include hydraulic pressure Pump and adapter (6), wherein:
Described adapter connects with described driving means, to transmit power by described driving means；
Described adapter is connected with described hydraulic pump, to export power；
Described transporter is connected with described hydraulic pump respectively with described clamping device.
10. fracture manifold car as claimed in claim 9, it is characterised in that described adapter passes through speed change Case connects with described driving means.
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