CN205838944U - Cutting fluid circular regeneration make-up system - Google Patents
Cutting fluid circular regeneration make-up system Download PDFInfo
- Publication number
- CN205838944U CN205838944U CN201620568118.9U CN201620568118U CN205838944U CN 205838944 U CN205838944 U CN 205838944U CN 201620568118 U CN201620568118 U CN 201620568118U CN 205838944 U CN205838944 U CN 205838944U
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- Prior art keywords
- cutting fluid
- pump
- correspondence
- collection device
- dope
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
A kind of cutting fluid circular regeneration make-up system, including the spent solution regeneration device connected by discharging tube and Automatic Provisioning System, spent solution regeneration device includes reactor, inner canister, dope absorptive collection device, metal adsorption collection device, reflux, the pump housing, metal adsorption collection device is considered to be worth doing by magnetic conveyer belt absorption ferrum while filtering waste gas cutting fluid, utilize adhesive transfer tape can adsorb the characteristic of dope, rotten cutting fluid septage is collected by filtration, then scraper is utilized to be collected removing, agitator tank is set, cutting fluid is carried out accurate proportioning;Automatic Provisioning System is set, utilizes liquidometer and densitometer to carry out cutting fluid and monitor in real time.
Description
Technical field
This utility model relates to machine tool coolant and reclaims field, especially a kind of cutting fluid circular regeneration make-up system.
Background technology
Mechanical Processing Industry at car, grind, cut, roll etc. in the course of processing, it is common to use cutting fluid cools down, lubricates, cleans,
Antirust, to improve the quality of product, extend the service life of lathe.Used cutting liquid in addition to there is the harm of general oily waste water,
And due to the effect of surfactant, machinery oil is highly dispersed in water, animals and plants, aquatile are more easy to absorb, and surface
Biology is also harmful to by activating agent itself, and some water-fast noxious substances also can be made to dissolve.The course of processing is cut for raising
Cutting the rust-preventing characteristic of liquid, the sodium nitrite of interpolation is easily converted to carcinogenic nitroso-amines, and directly discharge can serious harm water body
Environment, it is necessary to carry out processing and reach the discharge standard of national regulation and could discharge;Owing to cutting fluid price is higher, cutting fluid is discharged
Directly discharge can cause production finished product to increase, so the recycling to waste and old cutting fluid has high market prospect, mesh
Cutting and emulsifying wastewater still can not effectively simply be carried out by front equipment and method;
The supply of existing machine tool cutting liquid is general to be used artificial proportioning and adds, and automaticity is the highest, moreover manually joins
When adding and easily affected by operator's subjective factors, cutting fluid quality and reservoir quantity can not well be ensured.
Utility model content
In order to solve above-mentioned technical problem, it is provided that one is capable of devil liquor recovery and utilizes and pass through automatic technology to car
The New Cycle system that bed cutting fluid feeds automatically, this utility model devises a kind of cutting fluid circular regeneration supply and is
System.
Concrete technical scheme of the present utility model is: a kind of cutting fluid circular regeneration make-up system, including passing through discharging tube
The spent solution regeneration device connected and Automatic Provisioning System,
Spent solution regeneration device include reactor, inner canister, dope absorptive collection device, metal adsorption collection device,
Reflux, the pump housing, reactor inner chamber is provided with inner canister, and inner canister inner chamber is sequentially provided with metal adsorption collection device from top to bottom, glues
Thick thing absorptive collection device and reflux;
Metal adsorption collection device includes metal adsorption transporter and scraper, and two the most corresponding carrying rollers pass with magnetic
Sending band to coordinate and install formation metal adsorption transporter, described magnetic conveyer belt is provided with filter opening;One of them carrying roller correspondence is even
It is connected on machine shaft;Scraper correspondence is conflicted on magnetic conveyer belt outer wall;
Dope absorptive collection device includes that dope filters transporter and scraper, and two the most corresponding carrying rollers are with viscous
Property conveyer belt coordinate install formed dope filter transporter, one of them carrying roller correspondence is connected on machine shaft;Viscosity
Conveyer belt includes that filter course and adsorption layer, described adsorption layer correspondence are coated on the outer surface of filter course, and scraper correspondence is conflicted and passed
Send on the adsorption layer of band outer wall;
Reflux includes some interlaced drop dividing plates being arranged on the both sides inwall that inner canister is relative;Waste liquid pumps into
Water end (W.E.) connects discarded cutting fluid, and water side is correspondingly arranged at above metal adsorption collection device through reactor;
Automatic Provisioning System includes that agitator tank, pump, feeding device and automatically supplying apparatus, agitator tank discharging opening pass through machine
Pump first correspondence is connected on automatically supplying apparatus;
Automatically supplying apparatus include correspondence be connected to each cutting liquid pool discharging tube, be correspondingly arranged at cutting liquid pool in dense
Degree meter and liquidometer;It is correspondingly provided with electromagnetic valve between described discharging tube and cutting liquid pool;
Feeding device is that water inlet end passes through three-way valve connection running water pipe and the pump second of cutting fluid feed pipe, and pump second goes out
Water end (W.E.) by three-way valve correspondence connect agitator tank charging aperture and automatically supplying apparatus, described running water pipe and cutting fluid feed pipe with
It is correspondingly provided with electromagnetic valve between pump second charging aperture;It is correspondingly provided with electromagnetic valve between pump second discharging opening and automatically supplying apparatus;
Spent solution regeneration device inner canister discharging opening is connected on agitator tank by discharging tube after stretching out reactor;Described discharging tube
It is provided with electromagnetic valve;
Described electromagnetic valve, densitometer, liquidometer, motor, waste drains pump, pump first are corresponding with pump second is connected to switch board
On.
Dope absorptive collection device or metal adsorption collection device are connected on interior pot sidewall by boring cover, one of them
Carrying roller stretches out boring cover end face correspondence and is connected on machine shaft;Being provided with revolute pair between boring cover and carrying roller, described revolute pair is copper
Set;
Described dope filters transporter or metal adsorption transporter wherein one end is inclined upwardly, and scraper correspondence is conflicted
On the lower edge filtering transporter higher end;Scraper points to above the reject chute set by reactor inwall through inner canister;Scraper
Being provided with fixing ear, told fixing ear and be bolted on interior tank wall, interior tank wall correspondence bolt is provided with chute.
The filter course of described adhesive transfer tape is network structure or the shoestring being provided with filter opening, and adsorption layer is felt or cotton-shaped
The shoestring that material is formed;Reactor upper cover correspondence is assemblied on reactor body, and upper tops is provided with air bleeding valve.
Reactor outer wall is provided with ozonator and odor removal, described ozonator gas outlet or odor removal discharging
Mouth stretches into below the reflux of inner canister inner chamber;Ozonator is corresponding with odor removal to be connected on switch board.
Agitator tank includes rabbling mechanism, tank body, pump, densitometer and liquidometer, and tank inner chamber is provided with rabbling mechanism,
The main shaft of described rabbling mechanism is connected in drive mechanism after extending downwardly from tank body;
Along being provided with the densitometer stretching out tank wall under tank body, it is provided with, near inner tank wall, the liquid level stretching out tank wall
Meter, tank body top is provided with air bleeding valve;Described densitometer and liquidometer are connected on switch board by connecting line;
Along being provided with discharging opening under tank wall, described discharging opening connects and has pump first.
Being provided with connection base bottom agitator tank, drive mechanism is fixedly mounted on connection base, and described drive mechanism is for driving
Galvanic electricity machine;Rabbling mechanism is the stirring vane being connected on main shaft.
Advantageous Effects: metal adsorption collection device passes through magnetic while filtering waste gas cutting fluid
Conveyer belt absorption iron filings, utilize adhesive transfer tape can adsorb the characteristic of dope, rotten cutting fluid septage are collected by filtration,
Then utilize scraper to be collected removing, utilize transporter to be circulated, reach persistently to remove the purpose of septage, improve dress
Putting service life, simple in construction, adsorption efficiency is high;
Agitator tank is set, cutting fluid is carried out accurate proportioning;Automatic Provisioning System is set, utilizes liquidometer and densitometer to enter
Row cutting fluid is monitored in real time, is constantly adjusted feeding according to cutting fluid quantity and concentration change, has extremely strong automatization's journey
Degree, liberates labour force.
Accompanying drawing explanation
Fig. 1 is native system structure diagram;
Fig. 2 is agitator tank and spent solution regeneration device connection sketch;
Fig. 3 is accompanying drawing 2 diagrammatic cross-sectional view;
Fig. 4 is accompanying drawing 2 diagrammatic top view;
Fig. 5 is inner canister diagrammatic cross-sectional view;
Fig. 6 is metal adsorption transporter structure diagram;
Fig. 7 is that dope filters transporter structure diagram;
Fig. 8 is that dope filters transporter top view;
Fig. 9 is adhesive transfer tape structure chart 1;
Figure 10 is adhesive transfer tape structure chart 2;
Figure 11 is Fig. 8 partial enlarged drawing.
Figure 1 is spent solution regeneration device, 2 is agitator tank, 3 be pump second for pump first, 4,5 be cutting fluid feed pipe, 6 be
Running water pipe, 7 be electromagnetic valve, 8 for cutting liquid pool, 9 for discharging tube, 10 for waste drains pump, 11 for air bleeding valve, 12 for switch board, 13
For connecting base;
101 be reactor, 102 be odor removal, 103 be ozonator, 104 be inner canister, 105 be motor, 106 for falling
Difference dividing plate, 107 be scraper, 108 for metal adsorption collection device, 109 for dope absorptive collection device, 110 be reject chute,
111 upper covers, 112 be magnetic conveyer belt, 113 be carrying roller, 114 be adhesive transfer tape, 115 be boring cover, 116 for copper sheathing, 114a be
Adsorption layer, 114b are filter course;
201 be tank body, 202 be densitometer, 203 be rabbling mechanism, 204 for driving motor, 205 for liquidometer.
Detailed description of the invention
A kind of cutting fluid circular regeneration make-up system, sees accompanying drawing 1-11: include the spent solution regeneration connected by discharging tube 9
Device 1 and automatically supplying apparatus,
Spent solution regeneration device 1 includes reactor 101, inner canister 104, dope absorptive collection device 109, metal adsorption
Collection device 108, reflux, the pump housing, reactor 101 inner chamber is provided with inner canister 104, and inner canister 104 inner chamber sets the most successively
There are metal adsorption collection device 108, dope absorptive collection device 109 and reflux;
Metal adsorption collection device 108 includes metal adsorption transporter and scraper 107, two the most corresponding carrying rollers
113 coordinate installation to form metal adsorption transporter with magnetic conveyer belt 112, and described magnetic conveyer belt 112 is provided with filter opening;Its
In carrying roller 113 correspondence be connected in motor 105 rotating shaft;Scraper 107 is corresponding conflicts on magnetic conveyer belt 112 outer wall;
Dope absorptive collection device 109 includes that dope filters transporter and scraper 107, two the most corresponding torr
Roller 113 coordinates installation to form dope filtration transporter with adhesive transfer tape 114, and one of them carrying roller 113 correspondence is connected to
In motor 105 rotating shaft;Adhesive transfer tape 114 includes filter course 114b and adsorption layer 114a, and described adsorption layer 114a correspondence is coated with
At the outer surface of filter course 114b, scraper 107 is corresponding conflicts on the adsorption layer 114a of conveyer belt outer wall;
Reflux includes some interlaced drop dividing plates 106 being arranged on the both sides inwall that inner canister 104 is relative;Useless
Liquid pump 10 water intake end connects discarded cutting fluid, and water side is correspondingly arranged on metal adsorption collection device 108 through reactor 101
Side;
Automatically supplying apparatus includes that agitator tank 2, pump, feeding device and automatically supplying apparatus, agitator tank 2 discharging opening pass through
Pump first 3 correspondence is connected on automatically supplying apparatus;
Automatically supplying apparatus includes that correspondence is connected to the discharging tube 9 of each cutting liquid pool 8, is correspondingly arranged in cutting liquid pool 8
Densitometer 202 and liquidometer 205;It is correspondingly provided with electromagnetic valve 7 between described discharging tube 9 and cutting liquid pool 8;
Feeding device is that water inlet end passes through three-way valve connection running water pipe 6 and the pump second 4 of cutting fluid feed pipe 5, pump
Second 4 water side connects agitator tank 2 charging aperture and automatically supplying apparatus, described running water pipe 6 and cutting fluid by three-way valve correspondence
It is correspondingly provided with electromagnetic valve 7 between feed pipe 5 and pump second 4 charging aperture;Between pump second 4 discharging opening and automatically supplying apparatus corresponding
It is provided with electromagnetic valve 7;
Spent solution regeneration device 1 inner canister 104 discharging opening is connected on agitator tank 2 by discharging tube 9 after stretching out reactor 101;
Described discharging tube 9 is provided with electromagnetic valve 7;
Described electromagnetic valve 7, densitometer 202, liquidometer 205, motor 105, waste drains pump 10, pump first 3 and pump second 4 are corresponding
It is connected on switch board 12.
Dope absorptive collection device 109 or metal adsorption collection device 108 are connected to inner canister 104 side by boring cover 115
On wall, one of them carrying roller 113 stretches out boring cover 115 end face correspondence and is connected in motor 105 rotating shaft;Boring cover 115 and carrying roller 113 it
Between be provided with revolute pair, described revolute pair is copper sheathing 116;
Described dope filters transporter or metal adsorption transporter wherein one end is inclined upwardly, and scraper 107 is corresponding
Conflict on the lower edge filtering transporter higher end;Scraper 107 points to giving up set by reactor 101 inwall through inner canister 104
Above hopper 110;Scraper 107 is provided with fixing ear, is told fixing ear and is bolted on inner canister 104 outer wall, inner canister 104
Outer wall correspondence bolt is provided with chute.
The filter course 114b of described adhesive transfer tape 114 is network structure or the shoestring being provided with filter opening, adsorption layer 114a
The shoestring formed for felt or Batt material;Reactor 101 upper cover 111 correspondence is assemblied on reactor 101 body, upper cover
111 tops are provided with air bleeding valve 11.
Reactor 101 outer wall is provided with ozonator 103 and odor removal 102, described ozonator 103 gas outlet or
Odor removal 102 discharging opening stretches into below the reflux of inner canister 104 inner chamber;Ozonator 103 and odor removal 102 are corresponding
It is connected on switch board 12.
Agitator tank 2 includes rabbling mechanism 203, tank body 201, pump, densitometer 202 and liquidometer 205, tank body 201
Inner chamber is provided with rabbling mechanism 203, and the main shaft of described rabbling mechanism 203 is connected in drive mechanism after extending downwardly from tank body 201;
201 times edges of tank body are provided with the densitometer 202 stretching out tank body 201 sidewall, are provided with near tank body 201 inwall and stretch out tank body
The liquidometer 205 of 201 sidewalls, tank body 201 top is provided with air bleeding valve 11;Described densitometer 202 and liquidometer 205 pass through connecting line
It is connected on switch board 12;
Along being provided with discharging opening under tank body 201 sidewall, described discharging opening connects and has pump first 3.
Being provided with connection base 13 bottom agitator tank 2, drive mechanism is fixedly mounted on connection base 13, described drive mechanism
For driving motor 204;Rabbling mechanism 203 is the stirring vane being connected on main shaft.
It is provided with ozonator 103 and discarded cutting fluid is aoxidized and deodorization by odor removal 102, improve recovery article
Matter;Back flow plate is set, for increasing the waste and old cutting fluid holdup time in inner canister 104, enables cutting fluid to occur with ozone
Device 103 and odor removal 102 are fully contacted, and improve reaction efficiency.
Connect carrying roller 113, simple in construction by boring cover 115 and copper sheathing 116, there is extremely strong stability, be favorably improved
The service life of device.
Adsorption layer 114a is felt or Batt material, is adsorbed septage by this material behavior, while absorption
By filter course 114b, cutting fluid can be filtered to subsequent processing;Scraper 107 is set and fixes ear, make scraper 107 position and angle
Spend adjustable, in conjunction with reality, scraper 107 is adjusted, is favorably improved waste residue removal efficiency.
Carry out cutting fluid by liquidometer 205 and densitometer 202 to monitor in real time, according to cutting fluid quantity and concentration change not
Break and be adjusted feeding, there is extremely strong automaticity, liberate labour force;Device connects spent solution regeneration device 1, it is possible to real
The now cycling and reutilization to used cutting liquid, meets the call that national energy-saving reduces discharging.
Claims (8)
1. a cutting fluid circular regeneration make-up system, including the spent solution regeneration device connected by discharging tube with automatically feed system
System, is characterized in that:
Spent solution regeneration device includes reactor, inner canister, dope absorptive collection device, metal adsorption collection device, backflow
Device, the pump housing, reactor inner chamber is provided with inner canister, and inner canister inner chamber is sequentially provided with metal adsorption collection device, dope from top to bottom
Absorptive collection device and reflux;
Metal adsorption collection device includes metal adsorption transporter and scraper, two the most corresponding carrying rollers and magnetic conveyer belt
Coordinating to install and form metal adsorption transporter, described magnetic conveyer belt is provided with filter opening;One of them carrying roller correspondence is connected to
On machine shaft;Scraper correspondence is conflicted on magnetic conveyer belt outer wall;
Dope absorptive collection device includes that dope filters transporter and scraper, and two the most corresponding carrying rollers pass with viscosity
Sending band to coordinate and install formation dope filtration transporter, one of them carrying roller correspondence is connected on machine shaft;Viscosity transmission
Band includes that filter course and adsorption layer, described adsorption layer correspondence are coated on the outer surface of filter course, and scraper correspondence is conflicted at conveyer belt
On the adsorption layer of outer wall;
Reflux includes some interlaced drop dividing plates being arranged on the both sides inwall that inner canister is relative;Waste drains pump water intake end
Connecting discarded cutting fluid, water side is correspondingly arranged at above metal adsorption collection device through reactor;
Automatic Provisioning System includes agitator tank, pump, feeding device and automatically supplying apparatus, and agitator tank discharging opening passes through pump first
Correspondence is connected on automatically supplying apparatus;
Automatically supplying apparatus includes the discharging tube that correspondence is connected to each cutting liquid pool, the densitometer being correspondingly arranged in cutting liquid pool
And liquidometer;It is correspondingly provided with electromagnetic valve between described discharging tube and cutting liquid pool;
Feeding device is that water inlet end passes through three-way valve connection running water pipe and the pump second of cutting fluid feed pipe, pump second water side
Agitator tank charging aperture and automatically supplying apparatus, described running water pipe and cutting fluid feed pipe and pump is connected by three-way valve correspondence
It is correspondingly provided with electromagnetic valve between second charging aperture;It is correspondingly provided with electromagnetic valve between pump second discharging opening and automatically supplying apparatus;
Spent solution regeneration device inner canister discharging opening is connected on agitator tank by discharging tube after stretching out reactor;Set on described discharging tube
There is electromagnetic valve;
Described electromagnetic valve, densitometer, liquidometer, motor, waste drains pump, pump first are corresponding with pump second to be connected on switch board.
Cutting fluid circular regeneration make-up system the most according to claim 1, is characterized in that: dope absorptive collection device or
Metal adsorption collection device is connected on interior pot sidewall by boring cover, and one of them carrying roller stretches out boring cover end face correspondence and is connected to electricity
In machine rotating shaft;Being provided with revolute pair between boring cover and carrying roller, described revolute pair is copper sheathing;
Described dope filters transporter or metal adsorption transporter wherein one end is inclined upwardly, and scraper correspondence is conflicted in mistake
The lower edge of filter transporter higher end.
Cutting fluid circular regeneration make-up system the most according to claim 2, is characterized in that: scraper points to reaction through inner canister
Above reject chute set by still inwall;Scraper is provided with fixing ear, is told fixing ear and is bolted on interior tank wall, interior
Tank wall correspondence bolt is provided with chute.
Cutting fluid circular regeneration make-up system the most according to claim 1, is characterized in that: the filtration of described adhesive transfer tape
Layer is network structure or the shoestring being provided with filter opening, and adsorption layer is felt or the shoestring of Batt material formation.
Cutting fluid circular regeneration make-up system the most according to claim 1, is characterized in that: reactor outer wall is provided with ozone and sends out
Raw device and odor removal, described ozonator gas outlet or odor removal discharging opening stretch under the reflux of inner canister inner chamber
Side;Ozonator is corresponding with odor removal to be connected on switch board.
Cutting fluid circular regeneration make-up system the most according to claim 1, is characterized in that: agitator tank includes blender
Structure, tank body, pump, densitometer and liquidometer, tank inner chamber is provided with rabbling mechanism, and the main shaft of described rabbling mechanism extends downwardly from tank
It is connected in drive mechanism after body;
Along being provided with the densitometer stretching out tank wall under tank body, it is provided with the liquidometer stretching out tank wall, tank near inner tank wall
Body top is provided with air bleeding valve;Described densitometer and liquidometer are connected on switch board by connecting line;
Along being provided with discharging opening under tank wall, described discharging opening connects and has pump first.
Cutting fluid circular regeneration make-up system the most according to claim 6, is characterized in that: be provided with the connection end bottom agitator tank
Seat, drive mechanism is fixedly mounted on connection base, and described drive mechanism is for driving motor;Rabbling mechanism is for being connected to
Stirring vane on main shaft.
Cutting fluid circular regeneration make-up system the most according to claim 1, is characterized in that: reactor upper cover correspondence is assemblied in
On reactor body, upper tops is provided with air bleeding valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620568118.9U CN205838944U (en) | 2016-06-14 | 2016-06-14 | Cutting fluid circular regeneration make-up system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620568118.9U CN205838944U (en) | 2016-06-14 | 2016-06-14 | Cutting fluid circular regeneration make-up system |
Publications (1)
Publication Number | Publication Date |
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CN205838944U true CN205838944U (en) | 2016-12-28 |
Family
ID=58152277
Family Applications (1)
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CN201620568118.9U Withdrawn - After Issue CN205838944U (en) | 2016-06-14 | 2016-06-14 | Cutting fluid circular regeneration make-up system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105950272A (en) * | 2016-06-14 | 2016-09-21 | 河南纵横精工机械科技有限公司 | Cyclic cutting fluid regeneration and supplementation system |
CN110682154A (en) * | 2019-10-12 | 2020-01-14 | 三星智能科技盐城有限公司 | Numerical control machine tool with cooling liquid and scrap separation function |
CN114535680A (en) * | 2022-03-22 | 2022-05-27 | 林鹏辉 | Milling machine with cutting fluid purification performance |
-
2016
- 2016-06-14 CN CN201620568118.9U patent/CN205838944U/en not_active Withdrawn - After Issue
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105950272A (en) * | 2016-06-14 | 2016-09-21 | 河南纵横精工机械科技有限公司 | Cyclic cutting fluid regeneration and supplementation system |
CN105950272B (en) * | 2016-06-14 | 2018-11-06 | 河南纵横精工机械科技有限公司 | Cutting fluid circular regeneration make-up system |
CN110682154A (en) * | 2019-10-12 | 2020-01-14 | 三星智能科技盐城有限公司 | Numerical control machine tool with cooling liquid and scrap separation function |
CN110682154B (en) * | 2019-10-12 | 2024-05-17 | 三星智能科技盐城有限公司 | Take digit control machine tool of coolant liquid sweeps separation |
CN114535680A (en) * | 2022-03-22 | 2022-05-27 | 林鹏辉 | Milling machine with cutting fluid purification performance |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20161228 Effective date of abandoning: 20181106 |