CN205803298U - A kind of continuous glass hot melt production line - Google Patents
A kind of continuous glass hot melt production line Download PDFInfo
- Publication number
- CN205803298U CN205803298U CN201620721937.2U CN201620721937U CN205803298U CN 205803298 U CN205803298 U CN 205803298U CN 201620721937 U CN201620721937 U CN 201620721937U CN 205803298 U CN205803298 U CN 205803298U
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- CN
- China
- Prior art keywords
- stove car
- thermal insulation
- production line
- station
- insulation barn
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 239000011521 glass Substances 0.000 title claims abstract description 23
- 239000012943 hotmelt Substances 0.000 title claims abstract description 15
- 238000009413 insulation Methods 0.000 claims abstract description 57
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 238000007669 thermal treatment Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 40
- 230000007704 transition Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 9
- 238000004513 sizing Methods 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Housing For Livestock And Birds (AREA)
Abstract
The utility model discloses a kind of continuous glass hot melt production line, including thermal insulation barn and two production lines, article two, production line is located in thermal insulation barn side by side, structure is identical and line production is in opposite direction, every production line includes guide rail, end stove car, end stove car driving means, upper furnace body and crane, stove of the described end is automobile-used to carry workpiece, end stove car driving means drives end stove car to sequentially pass through the preheating zone of production line in thermal insulation barn along guide rail, the thermal treatment zone and cooling area, end stove car in the preheating zone of another production line is preheated by the heat that the end stove car in the cooling area of a production line comes out wherein.Owing to using above-mentioned serialization and the mode of operation of automated production, it is greatly reduced warm-up time, improve production efficiency, and this utility model only needs 6 upper furnace bodies, each power 72KW just, the most just needs 432KW, is greatly saved the demand to the energy, through measuring and calculating, power consumption reduces by more than 50%.
Description
Technical field
This utility model relates to a kind of spoke tension detecting instrument device, is specifically related to a kind of continuous glass hot melt and produces
Line.
Background technology
Hot melt at present, cast glass production industry is all to use single-unit furnace to produce or the production of split stove, is all that upper stove has electricity
Heater, lower stove puts workpiece.If yield every day 72 stove, it is necessary to do 72 heating furnaces, by the stove of present this specification, often
The power of individual stove about needs 50KW, then 72 stoves are accomplished by 3600KW, and power consumption (the waste energy) is the most serious.
In prior art, glass production flow process is: first have to processing mold, then the mould machined is come stove
Bottom, mould is put glass (, all in ambient operation, this process is grate furnace for whole stove) to be processed, covers bell, heating
Heat up, about 4-6 hour (firing rate about one minute twice), it is heated to 820 degree, at this moment product has softened molding, the most just
Need cooling, but due to glass product, product to 620 degree can only be allowed, be then incubated between 600-500 degree
4-6 hour, to eliminate the internal stress of product, cooling the most slowly 8-10 hour, by the time temperature natural cooling 100 degree with
Time lower, could blow-on shipment, whole production process, the most all more than 12 hour, (is heated to 820 degree by room temperature, then drops to room
Temperature), therefore the work efficiency of prior art the lowest (long processing time).
Utility model content
In order to overcome above-mentioned deficiency, the purpose of this utility model is to provide the company that a kind of work efficiency is high, energy consumption is low
Continuous formula glass hot melt production line.
For solving above-mentioned technical problem, this utility model be the technical scheme is that
A kind of continuous glass hot melt production line, including thermal insulation barn and two production lines, two production lines are located at guarantor side by side
Wen Cangzhong, structure is identical and line production is in opposite direction, every production line include guide rail, end stove car, end stove car driving means, on
Body of heater and crane, stove car of the described end, in order to carry workpiece, end stove car driving means drives end stove car along guide rail successively warp
Crossing the preheating zone of production line, the thermal treatment zone and cooling area in thermal insulation barn, the end stove car in the cooling area of a production line dissipates wherein
End stove car in the preheating zone of another production line is preheated by the heat issued, and described crane and upper furnace body are located at guarantor
The thermal treatment zone of Wen Cangzhong, when stove car moves to the thermal treatment zone at the end, crane drives upper furnace body to drop on end stove car, in upper furnace body
Heat-generating pipe, the workpiece on end stove car is heated, heating completes, crane drive upper furnace body rise.
Further, in thermal insulation barn, it is sequentially provided with 7 stations, respectively one-levels along every production line middle guide direction
Preheating station, two grades of preheating stations, one-level heating station, two grades of heating stations, three grades of heating stations, cooling sizing stations and put
Bell station, one-level preheating station and two grades of preheating stations are positioned at preheating zone, one-level heating station, two grades of heating stations, three grades
Heating station is positioned at the described thermal treatment zone, and lowering the temperature shapes station and put bell station is positioned at described cooling area, and described one-level adds
Thermal technology position, two grades of heating stations, three grades of heating stations, be designed with described crane and upper furnace body, in thermal insulation barn and be positioned at
Putting bell station and be provided with crane, insulation cover is captured and covers at the top of end stove car by crane, and end stove car driving means drives end stove
Car the most sequentially moves a station.
Further, the end of stove car, the described end is provided with hook, has stove car at the bottom of 7 at 7 stations, stove car of the adjacent end it
Between connected by described hook, when the upper cover operation putting bell station completes, the door at thermal insulation barn two ends is opened, thermal insulation barn
End stove car mounting at one-level preheating station in outer end stove car and thermal insulation barn, end stove car driving means is by stove car at the bottom of 8 forward
A mobile station, stove at the bottom of pending one such as the end stove car after upper cover operation completes is moved out to outside thermal insulation barn, and thermal insulation barn is outer
The one-level preheating station that car is moved in thermal insulation barn.
Further, the two ends of described thermal insulation barn are provided with twilight orbit, and twilight orbit is provided with transition coaster, described upper cover
End stove car after operation completes is moved on transition coaster.
Further, described thermal insulation barn is externally provided with stove car of multiple rows of end handling material track, and described transition coaster is along transition rail
End stove car is delivered on end stove car handling material track by road.
Further, the end face of described thermal insulation barn, bottom surface and sidewall are provided with one layer of heat preservation cotton.
Further, the heat-generating pipe in described upper furnace body uses medium wave mariages heat-generating pipe.
The beneficial effects of the utility model are: owing to using above-mentioned version, be 1. greatly reduced warm-up time.
Cover tightly with insulation cover after processing, place on one side cooling, as long as doing enough end stove cars, insulation cover, it is possible to ensure continuously
Produce and automated production；2. cooling energy being used for preheating, energy-saving effect is obvious.Utility model only needs 6 equipped with heating
The upper furnace body of pipe, each power 72KW just, the most just needs 432KW, and the production time of a workpiece was by former
Within 12 hours, shorten to 20 minutes, be greatly saved the demand to the energy, simultaneously because without repeatedly heating up, the process of cooling is made
Becoming the waste of the energy, significantly save power consumption, through measuring and calculating, power consumption reduces by more than 50%.
Accompanying drawing explanation
The utility model is described in further detail to utilize accompanying drawing, but the embodiment in accompanying drawing is not constituted of the present utility model
Any restriction, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to following attached
Figure obtains other accompanying drawing, but the embodiment in accompanying drawing does not constitute any restriction of the present utility model, general for this area
Logical technical staff, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to the following drawings:
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the plan structure schematic diagram shown in Fig. 1；
Fig. 3 is the structured flowchart that station of the present utility model is arranged.
In figure: 1, thermal insulation barn；2, A line；3, B line；4, twilight orbit；5, transition coaster；6, end stove car handling material track；7、
End stove car；8, end stove car driving means；9, guide rail；10, one-level preheating station；11, two grades of preheating stations；12, one-level heater
Position；13, two grades of heating stations；14, three grades of heating stations；15, cooling sizing station；16, bell station is put；17, upper furnace body；
18, crane；19, insulation cover；20, crane；21, hook.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the technical solution of the utility model, below in conjunction with the accompanying drawings and tool
This utility model is described in further detail by body embodiment, it should be noted that in the case of not conflicting, the application's
Feature in embodiment and embodiment can be mutually combined.
As shown in Figure 1, 2, a kind of continuous glass hot melt production line, including thermal insulation barn 1 and A, two living lifes of B
Producing line, structure is identical and line production is in opposite direction.Article one, production line is that the left end from thermal insulation barn enters, and right-hand member goes out, referred to as A line 2,
Another production line is that the right-hand member from thermal insulation barn enters, and left end goes out, referred to as B line 3, and A line 2 and B line 3 is located in thermal insulation barn 1 side by side.
A line 2 and B line 3 specifically includes guide rail 9, end stove car 7, end stove car driving means 8, upper furnace body 17, crane 18, protects
Temperature lid 19 and crane 20, the heat-generating pipe in described upper furnace body 17 uses medium wave mariages heat-generating pipe, on the guide rail 9 in thermal insulation barn 1
And be positioned at 7 stations and be provided with 7 described end stove cars, stove of the described end is automobile-used to carry workpiece, one-level heating station 12,
13, three grades of heating stations 14 of two grades of heating stations, are designed with described crane 18 and upper furnace body 17, and crane 18 drives upper stove
Body 17 lifts, and described crane uses 3 tons of shear type lifting machines.In thermal insulation barn and be positioned at and put bell station and be provided with described crane
20, insulation cover 19 is captured and covers at the top of end stove car 7 by crane 20.Two lines is furnished with stove car 7 at the bottom of 55, in thermal insulation barn at present
14,41, end stove car outside thermal insulation barn.The two ends of described thermal insulation barn 1 are provided with twilight orbit 4, and twilight orbit 4 is provided with transition
Coaster 5, the end stove car 7 after described upper cover operation completes is moved on transition coaster 5 by end stove car driving means 8, described thermal insulation barn
It is externally provided with stove car of multiple rows of end handling material track 6, described twilight orbit and described end stove car handling material orbit connection, end stove car 7
It is moved into transition coaster 5 to deliver on end stove car handling material track 6.
As it is shown on figure 3, the line production direction along the guide rail 9 of A line 2 and B line 3 is divided into preheating zone, heating in thermal insulation barn
District and cooling area, and be provided with 7 stations, respectively 10, two grades of preheating stations 11 of one-level preheating station, one-level heating station 12,
13, three grades of heating stations 14 of two grades of heating stations, cooling sizing station 15 and put bell station 16, one-level preheating station 10 and two
Level preheating station 11 is positioned at preheating zone, and one-level heating station 13, three grades of heating stations 14 of 12, two grades of heating stations are positioned at described
The thermal treatment zone, lowering the temperature shapes station 15 and put bell station 16 is positioned at described cooling area.Wherein, two grades of preheating stations 11 be by
Workpiece is heated to 160 DEG C to 200 DEG C, and the heating source of this station is that in another production line cooling area, cooling is shaped on station 15
End stove car；It is with being electrically heated to about 350 DEG C by workpiece at one-level heating station 12；It is to process at two grades of heating stations 13
Part is with being electrically heated to about 650 DEG C；It is with being electrically heated to about 820 DEG C by workpiece at three grades of heating stations 14；Cooling sizing
Station 15 is that workpiece cools to about 600 DEG C, owing to glass is the most softened after 820 degree of districts process glass, needs fall
Temperature, to 600 degree, just can make glass shape, and the waste heat energy that cooling produces is to the workpiece on the end stove car of another production line side by side
Carry out preheating of heating, to save electric energy, accelerate production process.
The end of end stove car 7 is provided with hook 21, is connected, when putting bell by described hook 21 between stove car of the adjacent end 7
When the upper cover operation of station completes, the door at thermal insulation barn 1 two ends is opened, and the end stove car 7 outside thermal insulation barn is pre-with one-level in thermal insulation barn
End stove car mounting at thermal technology position, stove car 7 at the bottom of 8 is moved forward a station by end stove car driving means 8, and upper cover operation completes
After end stove car be moved out to outside thermal insulation barn 1, the one-level that stove car 7 at the bottom of pending one such as thermal insulation barn 1 is outer is moved in thermal insulation barn
Preheating station.
In thermal insulation barn, end stove car out is admitted to transition coaster, and transition coaster moves along twilight orbit, finally
Deliver on end stove car handling material track.It is cotton that the end face of described thermal insulation barn, bottom surface and sidewall are provided with one layer of heat preservation.
Operation principle: enter stokehold, first puts the mould carved, then puts to be processed on mould in end stove car
Glass, prepare into stove.Stove car at the bottom of seven, as train, connects together one by one with hook, the most all can enter one
Individual stove car and simultaneously go out a stove car, passes in and out stokehold, three upper furnace bodies first needs heated (350 DEG C, 650 DEG C, 820 DEG C)
Be increased to certain altitude (about 8CM), then open into, go out two fire doors, enter stove direction and put stove car at the bottom of into, hang up properly inside hook
Having put well and sequenced stove glass to be processed, the stove of the inside has hung up hook, closes enterprising, goes out fire door, three upper stoves that needs are heated
Body (350 DEG C, 650 DEG C, 820 DEG C) it is lowered to origin-location, again heat, the most repeatedly.Each product from the beginning of entering stove,
Through 7 movements, finally come out of the stove.Article two, production line goes out a stove, one day yield about 72 stove for about 20 minutes.
Above description elaborates a lot of detail so that fully understanding this utility model, but, this practicality is new
Type can be implemented to use other to be different from other modes described here, it is thus impossible to be interpreted as protecting this utility model
Protect the restriction of scope.
Claims (7)
1. a continuous glass hot melt production line, it is characterised in that: including thermal insulation barn and two production lines, two production lines are also
Row is located in thermal insulation barn, and structure is identical and line production is in opposite direction, and every production line includes that guide rail, end stove car, end stove car drive
Dynamic device, upper furnace body and crane, stove of the described end is automobile-used to carry workpiece, and end stove car driving means drives end stove car along leading
Rail sequentially passes through the preheating zone of production line, the thermal treatment zone and cooling area in thermal insulation barn, wherein in the cooling area of a production line
End stove car in the preheating zone of another production line is preheated by the heat that end stove car comes out, described crane and upper stove
Body is located at the thermal treatment zone in thermal insulation barn, and when stove car moves to the thermal treatment zone at the end, crane drives upper furnace body to drop on end stove car,
Heat-generating pipe in upper furnace body, heats the workpiece on end stove car, and heating completes, and crane drives upper furnace body to rise.
Continuous glass hot melt production line the most according to claim 1, it is characterised in that: along every life in thermal insulation barn
Produce line middle guide direction and be sequentially provided with 7 stations, respectively one-level preheating station, two grades of preheating stations, one-level heating station, two
Level heating station, three grades of heating stations, cooling sizing stations and put bell station, one-level preheating station and two grades of preheating station positions
In preheating zone, one-level heating station, two grades of heating stations, three grades of heating stations are positioned at the described thermal treatment zone, cooling sizing station
It is positioned at described cooling area, described one-level heating station, two grades of heating stations, three grades of heating stations with putting bell station, all sets
Having described crane and upper furnace body, in thermal insulation barn and be positioned at and put bell station and be provided with crane, insulation cover is captured also by crane
Covering the top at end stove car, end stove car driving means drives end stove car the most sequentially to move a station.
Continuous glass hot melt production line the most according to claim 2, it is characterised in that: the end of stove car, the described end is provided with
Hook, has stove car at the bottom of 7 at 7 stations, is connected by described hook, when putting the upper of bell station between stove car of the adjacent end
When lid operation completes, the door at thermal insulation barn two ends is opened, in the end stove car outside thermal insulation barn and thermal insulation barn at one-level preheating station
End stove car mounts, and stove car at the bottom of 8 is moved forward a station by end stove car driving means, and the end stove car after upper cover operation completes moves
Go out outside thermal insulation barn, the one-level preheating station that stove car at the bottom of pending one such as thermal insulation barn is outer is moved in thermal insulation barn.
Continuous glass hot melt production line the most according to claim 3, it is characterised in that: the two ends of described thermal insulation barn are provided with
Twilight orbit, twilight orbit is provided with transition coaster, and the end stove car after described upper cover operation completes is moved on transition coaster.
Continuous glass hot melt production line the most according to claim 4, it is characterised in that: described thermal insulation barn is externally provided with multiple rows of
End stove car handling material track, end stove car is delivered on end stove car handling material track by described transition coaster along twilight orbit.
Continuous glass hot melt production line the most according to claim 1, it is characterised in that: the end face of described thermal insulation barn, the end
It is cotton that face and sidewall are provided with one layer of heat preservation.
Continuous glass hot melt production line the most according to claim 1, it is characterised in that: the heat-generating pipe in described upper furnace body
Use medium wave mariages heat-generating pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620721937.2U CN205803298U (en) | 2016-07-11 | 2016-07-11 | A kind of continuous glass hot melt production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620721937.2U CN205803298U (en) | 2016-07-11 | 2016-07-11 | A kind of continuous glass hot melt production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205803298U true CN205803298U (en) | 2016-12-14 |
Family
ID=58141391
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620721937.2U Active CN205803298U (en) | 2016-07-11 | 2016-07-11 | A kind of continuous glass hot melt production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205803298U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105967497A (en) * | 2016-07-11 | 2016-09-28 | 廖仲明 | Continuous hot-melting production line of glass |
-
2016
- 2016-07-11 CN CN201620721937.2U patent/CN205803298U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105967497A (en) * | 2016-07-11 | 2016-09-28 | 廖仲明 | Continuous hot-melting production line of glass |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170519 Address after: 510000, A, building 101, 1685, 201 north section of Xin Lu, Village Road, South Village, Panyu District, Guangzhou, Guangdong 301, China Patentee after: GUANGZHOU MR. GLASS INDUSTRY CO., LTD. Address before: 510230, room 2, 503 Dong Xiao Lou, Dong Cai road, Haizhuqu District, Guangzhou, Guangdong Patentee before: Liao Zhongming |