CN205798762U - A kind of phase passes through the surface trimming welder of part - Google Patents

Abstract

The utility model discloses a kind of phase and pass through the surface trimming welder of part, including the fixing frame connected and X-axis crossbeam, the end of frame is provided with supporting leg, X-axis crossbeam is provided with Y-axis crossbeam, the end of Y-axis crossbeam is provided with X-axis driving means, Y-axis crossbeam is provided with Y-axis driving means and Z axis lowering or hoisting gear, the side of Z axis lowering or hoisting gear is provided with cutting and welding device, Z axis lowering or hoisting gear and cutting and welding device are connected by lifter plate, lifter plate is flexibly connected with Z axis lowering or hoisting gear, the side of frame is provided with switch board, X-axis driving means, Y-axis driving means, Z axis lowering or hoisting gear and cutting and welding device are connected with switch board.The utility model has the advantage of, the cutting passing through part mutually can complete with welding job on an equipment, save production cost, improve production and processing efficiency and the machining accuracy passing through part mutually, whole set equipment low cost of manufacture, floor space is little, easy and simple to handle, it is to avoid the phenomenon of the waste material damage pipe fitting after cutting.

Description

A kind of phase passes through the surface trimming welder of part

Technical field

This utility model belong to pass through mutually part manufacture corollary equipment field, be specifically related to a kind of phase pass through part surface trimming welding Device.

Background technology

The shape of machine components includes plural basic part often, combines formation by the way of different, two Individual basic part intersects for passing through part mutually, and the intersection of two basic part surface formation is intersection, is also two basic part tables The total line in face.

There is substantial amounts of steel pipe in the industrial production and pass through attachment structure mutually, these phases are passed through the construction quality of part and are depended on respectively Connect the intersection cutting between pipe fitting and welding quality, and guarantee cutting and welding quality it is critical only that pipe fitting intersection and The cut quality of its bevel for welding, therefore pipe fitting intersection shape and corresponding bevel for welding affect and pass through part crudy mutually Crucial.

The cutting method passing through part at present mutually is broadly divided into two classes, i.e. hand cut and Numerical control cutting, and hand cut is mainly Utilize diagram method that intersection launches to carry out setting-out on part passing through mutually, through artificial setting-out, line, then carry out hand cut, Owing to the transversal of hand cut is uneven, it is often necessary to manual polishing, hand cut is difficult to ensure that and passes through part welding slope mutually simultaneously The requirement of bicker degree, greatly have impact on construction quality, further, since operator's level of skill is uneven, calculates, illustrates And artificial line all has error, and the speed manually cut and weld is uneven, when cutting and weld with pass through between part mutually Highly, easily formation work piece cut score, groove and surface irregularity, straight-line bending, the defect of the coarse complications of camber line, The weld defect such as slag inclusion, pore, undercut, solder skip when causing welding, the labor intensity adding workman is big, reduces processing Efficiency, the most many medium-sized and small enterprises, for passing through the processing of part mutually, still use this hand cutting process；Numerical control device is utilized to enter When row passes through part cutting mutually, during work, processed pipe fitting needs to be rotated by three-jaw chuck, due to carrying, the rotation of large-size pipe Turn more difficult, and for large diameter pipe fitting, this equipment will be huger, and cutting head is arranged on parallels with axis of workpiece On guide rail dolly or on portal frame, the huge structure of this kind equipment, floor space is the biggest, equipment difficult, it is difficult to executing Work onsite application, and the price of this numerical control cutting machine is the highest, adds production cost, is difficult to obtain in medium-sized and small enterprises Promote；Additionally, this kind equipment operation complexity, the only technical staff by professional training could operate, and is typically all and will pass through mutually Part horizontal, on turning rolls, is cut on the top passing through part mutually, and the part waste material that passes through mutually after cutting falls, naturally easily to passing through mutually Part causes damage, and welds inconvenient, it is impossible to complete cutting and welding job by an equipment.

Utility model content

The purpose of this utility model is to provide a kind of phase and passes through the surface trimming welder of part, to solve hands in prior art Work cutting labor intensity is big, inefficiency, passes through part processing mutually and relies on working experience and the technical ability of workman, passes through part machining accuracy mutually Low, cutting vestige is uneven, and groove is uneven, and slag inclusion, pore, undercut, solder skip easily occur during welding, and cutting and weld can not Being completed by an equipment, numerical control cutting equipment cost is high, and equipment is huge, the problem of complex operation.

For reaching above-mentioned purpose, the technical solution of the utility model is: a kind of phase passes through the surface trimming welder of part, bag Including frame 1 and the X-axis crossbeam 2 of fixing connection, the end of frame 1 is provided with supporting leg 3, and X-axis crossbeam 2 is provided with Y-axis crossbeam 4, and Y-axis is horizontal The end of beam 4 is provided with X-axis driving means 5, and Y-axis crossbeam 4 is provided with Y-axis driving means 6 and Z axis lowering or hoisting gear 7, Z axis lifting dress Put the side of 7 to be provided with cutting and welding device 8, Z axis lowering or hoisting gear 7 and cutting and welding device 8 and connected by lifter plate 9, lifter plate 9 Being flexibly connected with Z axis lowering or hoisting gear 7, the side of frame 1 is provided with switch board 10, X-axis driving means 5, Y-axis driving means 6, Z axis Lowering or hoisting gear 7 and cutting and welding device 8 are connected with switch board 10.

Preferably, X-axis crossbeam 2, Y-axis crossbeam 4 are equipped with it are flexibly connected with X-axis driving means 5 and Y-axis driving means 6 And suitable tooth bar 11 and slide rail 12.

Preferably, X-axis driving means 5 includes that X-axis motor 13, X-axis position limiting slide block 14, X-axis gear 15, X-axis PLC are controlled Molding block 16, X-axis drag chain 17, X-axis motor 13 is engaged with tooth bar 11 by X-axis gear 15, X-axis position limiting slide block 14 and slide rail 12 is suitable and can move along a straight line on slide rail 12, and X-axis PLC control module 16 is arranged in switch board 10, X-axis stepping Motor 13 is connected with X-axis PLC control module 16 by cable, and X-axis transmission cable is arranged in X-axis drag chain 17.

Preferably, Y-axis driving means 6 includes that y-axis stepper motor 18, Y-axis position limiting slide block 19, Y-axis gear 20, Y-axis PLC are controlled Molding block 21, Y-axis drag chain 22, y-axis stepper motor 18 is engaged with tooth bar 11 by Y-axis gear 20, Y-axis position limiting slide block 19 and slide rail 12 is suitable and can move along a straight line on slide rail 12, and Y-axis PLC control module 21 is arranged in switch board 10, Y-axis stepping electricity Machine 18 is connected with Y-axis PLC control module 21 by cable, and Y-axis transmission cable is arranged in Y-axis drag chain 22.

Preferably, Z axis lowering or hoisting gear 7 includes Z axis motor 23, lifting set 24, ball-screw 25, elevator 26, rises Fall plate 9, Z axis PLC control module 28, Z axis drag chain 29, lifting set 24 is fixing with Y-axis driving means 6 to be connected, ball-screw 25 Top connects to be had Z axis motor 23 and is arranged in lifting set 24, and elevator 26 is flexibly connected with ball-screw 25, lifter plate 9 fixing with elevator 26 are connected, and Z axis PLC control module 28 is arranged in switch board 10, and Z axis motor 23 passes through cable and Z Axle PLC control module 28 connects, and Z axis transmission cable is arranged in Z axis drag chain 29.

Preferably, cutting and welding device 8 includes that bar 31 fixed by the rotating mechanism 30 being fixed on lifter plate 9 and welding machine, rotation Being fixedly connected with electromagnetic valve fixed plate 32 on rotation mechanism 30, the panel of electromagnetic valve fixed plate 32 is provided with electromagnetic valve 33, electromagnetic valve 33 are connected with electromagnetic valve PLC control module 34 by cable, and electromagnetic valve PLC control module 34 is arranged in switch board 10, welding machine Fixing bar 31 is connected by connecting plate 35 is fixing with rotating mechanism 30, and welding machine is fixed the side of bar 31 and is provided with welding machine 36, and welding machine is solid The bottom of fixed pole 31 is provided with rifle head motor 37, and rifle head motor 37 is connected with rifle head 38, rifle head motor 37 are connected with rifle head PLC control module 39 by cable, and rifle head PLC control module 39 is arranged in switch board 10, on rifle head 38 Being provided with profiling scanning device 40, profiling scanning device 40 is connected with profiling shape memory module 27 by cable, profiling shape memory module 27 It is arranged in switch board 10.

Preferably, rotating mechanism 30 includes the bearing fixed block 41 being fixed on lifter plate 9, fixing in bearing fixed block 41 Connect and have bearing 42, be fixedly connected with roll tube 43 in bearing 42, the tube wall of roll tube 43 is fixedly connected with gear 44, bearing Fixed block 41 is provided with rotating stepper motor 45, and rotating stepper motor 45 is engaged with gear 44 by swing pinion 46, rotates step Enter motor 45 to be connected with rotating PLC control module 47 by cable, rotate PLC control module 47 and be arranged in switch board 10.

Preferably, the side of supporting leg 3 is provided with magnetic-disc 48, and magnetic-disc 48 is flexibly connected with supporting leg 3 by rotating bar 49, The bottom of lower limb 3 is provided with castor 50.

Preferably, X-axis PLC control module 16, Y-axis PLC control module 21, Z axis PLC control module 28, electromagnetic valve PLC control Molding block 34, rifle head PLC control module 39 and rotation PLC control module 47 are arranged in switch board 10, and switch board 10 is with upper Position machine 51 connects.

Preferably, the side of frame 1 is provided with suspension ring 52.

The utility model has the advantage of: be programmed on host computer by profile modeling function, and oneself of part is passed through in cooperation mutually Dynamic cutting and welding device completes to pass through mutually cutting and the welding job of part, makes the cutting passing through part mutually can set at one with welding job Completing on Bei, save production cost, improve production and processing efficiency and the machining accuracy passing through part mutually, the shape passing through part mutually is unavoidable Having error, equipment can carry out profiling memory according to the shape passing through part mutually, improves the adaptability of equipment, tackles difference flexibly The processing passing through part mutually of shape, is driven by 5 axles of profiling memory function and complete machine and coordinates, improve cutting and weld accurate Degree and bevel for welding flatness, cut out complete intersection according to the shape passing through part mutually, can also cut out simultaneously and meet weldering Connect the groove of requirement, facilitate welding job, make to pass through mutually that part can fit together perfectly coordinates with pipe fitting, and by profiling memory function It is welded, it is to avoid the phenomenon of slag inclusion, pore, undercut, solder skip, whole set equipment manufacturing cost easily occur during manual welding Low, floor space is little, easy and simple to handle, it is to avoid the phenomenon of the waste material damage pipe fitting after cutting, can well at medium-sized and small enterprises Middle popularization.

Accompanying drawing explanation

Fig. 1 is structural representation of the present utility model.

Fig. 2 is plan structure schematic diagram of the present utility model.

Fig. 3 is side-looking structural representation of the present utility model.

Fig. 4 is the plan structure schematic diagram of this utility model X-axis driving means.

Fig. 5 is the side-looking structural representation of this utility model X-axis driving means.

Fig. 6 is the plan structure schematic diagram of this utility model Y-axis driving means.

Fig. 7 is the plan structure schematic diagram of this utility model Z axis driving means.

Fig. 8 is the side-looking structural representation of this utility model Z axis driving means.

Fig. 9 is the side-looking structural representation of this utility model cutting and welding device.

Figure 10 is the close-up schematic view of the rotating mechanism of this utility model cutting and welding device.

Figure 11 is the structural representation of this utility model switch board PLC control module.

Reference implication is as follows: frame (1), X-axis crossbeam (2), supporting leg (3), Y-axis crossbeam (4), X-axis driving means (5), Y-axis driving means (6), Z axis lowering or hoisting gear (7), cutting and welding device (8), lifter plate (9), switch board (10), tooth bar (11), slide rail (12), X-axis motor (13), X-axis position limiting slide block (14), X-axis gear (15), X-axis PLC control module (16), X-axis drag chain (17), y-axis stepper motor (18), Y-axis position limiting slide block (19), Y-axis gear (20), Y-axis PLC control module (21), Y Axle drag chain (22), Z axis motor (23), lifting set (24), ball-screw (25), elevator (26), profiling shape memory module (27), Z axis PLC control module (28), Z axis drag chain (29), rotating mechanism (30), welding machine fixes bar (31), electromagnetic valve fixed plate (32), electromagnetic valve (33), electromagnetic valve PLC control module (34), connecting plate (35), welding machine (36), rifle head motor (37), rifle Head (38), rifle head PLC control module (39), profiling scanning device (40), bearing fixed block (41), bearing (42), roll tube (43), Gear (44), rotating stepper motor (45), swing pinion (46), rotate PLC control module (47), magnetic-disc (48), rotate bar (49), castor (50), host computer (51), suspension ring (52).

Detailed description of the invention

The utility model is described in further detail in explanation below in conjunction with the accompanying drawings.

A kind of phase as shown in Figure 1, Figure 2 and Figure 3 passes through the surface trimming welder of part, including the fixing frame 1 connected With X-axis crossbeam 2, the end of frame 1 is provided with supporting leg 3, and X-axis crossbeam 2 is provided with Y-axis crossbeam 4, and the end of Y-axis crossbeam 4 is provided with X-axis Driving means 5, X-axis driving means 5 controls whole Y-axis crossbeam 4 and can move along a straight line on X-axis crossbeam 2, Y-axis crossbeam 4 sets Having Y-axis driving means 6 and Z axis lowering or hoisting gear 7, Y-axis driving means can control Z axis driving means 7 and cutting and welding device 8 can To move along a straight line on Y-axis crossbeam 4, Z axis driving means 7 controls cutting and welding device 8 and carries out straight line fortune in vertical direction Dynamic, the side of Z axis lowering or hoisting gear 7 is provided with cutting and welding device 8, Z axis lowering or hoisting gear 7 and cutting and welding device 8 by lifter plate 9 Connecting, lifter plate 9 is flexibly connected with Z axis lowering or hoisting gear 7, and the side of frame 1 is provided with switch board 10, and X-axis driving means 5, Y-axis are driven Dynamic device 6, Z axis lowering or hoisting gear 7 and cutting and welding device 8 are connected with switch board 10, as shown in Figure 4, Figure 5 and Figure 6, and X-axis crossbeam 2, it is equipped with on Y-axis crossbeam 4 and is flexibly connected with X-axis driving means 5 and Y-axis driving means 6 and suitable tooth bar 11 and slide rail 12, coordinated cutting and the welding job passing through part mutually by switch board 10 with host computer 51, made the cutting passing through part mutually and weld Work can complete on an equipment, saves production cost, improves production and processing efficiency and the machining accuracy passing through part mutually, The shape passing through part mutually has error unavoidably, and equipment can carry out profiling memory according to the shape passing through part mutually, improves the suitable of equipment Ying Xing, tackles difform phase flexibly and passes through the processing of part, is coordinated with 5 axles drivings of complete machine by profiling memory function, improves Cutting and the degree of accuracy of welding, cut out complete intersection according to the shape passing through part mutually, can also cut out simultaneously and meet The groove of welding requirements, facilitates welding job, makes to pass through mutually that part can fit together perfectly coordinates with pipe fitting, and remembers merit by profiling It can be welded, it is to avoid the phenomenon of slag inclusion, pore, undercut, solder skip easily occurs during manual welding, and whole set equipment is manufactured into This is the lowest, and floor space is little, easy and simple to handle, it is to avoid the phenomenon of the waste material damage pipe fitting after cutting.

As shown in Figure 4 and Figure 5, X-axis driving means 5 include X-axis motor 13, X-axis position limiting slide block 14, X-axis gear 15, X-axis PLC control module 16, X-axis drag chain 17, X-axis motor 13 is engaged with tooth bar 11 by X-axis gear 15, X-axis position limiting slide block 14 is suitable with slide rail 12 and can move along a straight line on slide rail 12, and X-axis PLC control module 16 is arranged in switch board 10, X Shaft step motor 13 is connected with X-axis PLC control module 16, by the programming of host computer 51 to X-axis PLC control module by cable 16 send control instruction, and X-axis PLC control module 16 controls X-axis motor 13 and rotates, and complete X-axis driving means 5 horizontal in X-axis Linear motion on beam 2, X-axis transmission cable is arranged in X-axis drag chain 17, the power transmission cable needed for X driving means 5 and number It is arranged in X-axis drag chain 17 according to transmission cable.

As shown in Figure 6, Y-axis driving means 6 includes y-axis stepper motor 18, Y-axis position limiting slide block 19, Y-axis gear 20, Y-axis PLC control module 21, Y-axis drag chain 22, y-axis stepper motor 18 is engaged with tooth bar 11 by Y-axis gear 20, Y-axis position limiting slide block 19 Suitable with slide rail 12 and can move along a straight line on slide rail 12, Y-axis PLC control module 21 is arranged in switch board 10, Y-axis Motor 18 is connected with Y-axis PLC control module 21, by the programming of host computer 51 to Y-axis PLC control module 21 by cable Sending control instruction, Y-axis PLC control module 21 controls y-axis stepper motor 18 and rotates, and completes Y-axis driving means 6 at Y-axis crossbeam 4 On linear motion, Y-axis transmission cable is arranged in Y-axis drag chain 22, the power transmission cable needed for Y driving means 6 and data Transmission cable is arranged in Y-axis drag chain 22.

As shown in Figure 7 and Figure 8, Z axis lowering or hoisting gear 7 includes Z axis motor 23, lifting set 24, ball-screw 25, lifting Block 26, lifter plate 9, Z axis PLC control module 28, Z axis drag chain 29, lifting set 24 is fixing with Y-axis driving means 6 to be connected, and works as Y-axis When driving means 6 moves along a straight line on Y-axis crossbeam 4, Z axis lowering or hoisting gear 7 does on Y-axis crossbeam 4 also with Y-axis driving device 6 Linear motion, the top of ball-screw 25 connects to be had Z axis motor 23 and is arranged in lifting set 24, elevator 26 and ball Leading screw 25 is flexibly connected, and lifter plate 9 is fixing with elevator 26 to be connected, and Z axis PLC control module 28 is arranged in switch board 10, Z axis Motor 23 is connected with Z axis PLC control module 28, by the programming of host computer 51 to Z axis PLC control module 28 by cable Sending control instruction, Z axis PLC control module 28 controls Z axis motor 23 and rotates, and Z axis motor 23 drives ball-screw 25 rotate, and drive elevator 26 to move along a straight line on ball-screw 25, it is achieved the surface trimming welder passing through part mutually exists Regulation in vertical direction, Z axis transmission cable is arranged in Z axis drag chain 29, power transmission cable needed for Z driving means 7 and Data transmission cable is arranged in Z axis drag chain 29.

As it is shown in figure 9, cutting and welding device 8 includes that bar 31 fixed by the rotating mechanism 30 being fixed on lifter plate 9 and welding machine, Being fixedly connected with electromagnetic valve fixed plate 32 on rotating mechanism 30, the panel of electromagnetic valve fixed plate 32 is provided with electromagnetic valve 33, electromagnetism Valve 33 is connected with electromagnetic valve PLC control module 34 by cable, and electromagnetic valve PLC control module 34 is arranged in switch board 10, electricity The one end arranging 33,3 electromagnetic valves 33 of 3 electromagnetic valves on the panel of magnet valve fixed plate 32 connects three kinds of gases respectively, is used for cutting Cutting and weld, three kinds of gases are respectively acetylene, carbon dioxide and hyperbaric oxygen, connect another of electromagnetic valve 33 of acetylene and hyperbaric oxygen End is connected with rifle head 38, completes to pass through mutually the cutting work of the surface trimming welder of part, connects the electromagnetic valve 33 of carbon dioxide The other end coordinate with welding machine 36, carry out gas shielded welding to passing through part mutually；When needs carry out cutting operation, pass through host computer The programming of 51, to electromagnetic valve PLC control module 34 transmitting control commands, according to concrete cutting demand, is controlled by electromagnetic valve 33 Acetylene and the gas output of hyperbaric oxygen, after cutting end-of-job, complete the processing of groove by the angle adjusting rifle head 38；When needing Time to be subjected to, rifle head 38 is replaced by welding gun head, and welding machine 36 and carbon dioxide are connected with welding gun head, logical Cross the programming of host computer 51 to electromagnetic valve PLC control module 34 transmitting control commands, according to concrete welding needs, pass through electromagnetism Valve 33 controls the gas output of carbon dioxide, completes to pass through mutually the gas shielded welding of part；Welding machine fix bar 31 by connecting plate 35 with Rotating mechanism 30 is fixing to be connected, and welding machine is fixed the side of bar 31 and is provided with welding machine 36, and welding machine is fixed the bottom of bar 31 and is provided with rifle head step Entering motor 37, rifle head motor 37 is connected with rifle head 38, rifle head motor 37 is controlled with rifle head PLC by cable Module 39 connects, and rifle head PLC control module 39 is arranged in switch board 10, by the programming of host computer 51 to rifle head motor 37 send control instruction, and rifle head PLC control module 39 controls rifle head motor 37 and rotates, and rifle head motor 37 drives rifle head 38 rotations carrying out 180 °, thus realize the processing of bevel for welding and the demand of welding, rifle head 38 is provided with profiling scanning device 40, Profiling scanning device 40 is connected with profiling shape memory module 27 by cable, and profiling shape memory module 27 is arranged in switch board 10, Before cutting and welding job, the surface trimming welder passing through part mutually is first allowed to circle around the part sky that passes through mutually needing processing, It is scanned memory by the profiling memory scanning device 40 shape to passing through part mutually, and sends a signal to the profiling note in switch board Recalling module 27, host computer 51 passes through the programming of part shape coordinate mutually by the information on profiling memory module 27, for the later stage Cutting and welding job lay the first stone, it is ensured that pass through cutting and the welding precision of part mutually.

As shown in Figure 10, rotating mechanism 30 includes the bearing fixed block 41 being fixed on lifter plate 9, in bearing fixed block 41 It is fixedly connected with bearing 42, is fixedly connected with roll tube 43 in bearing 42, the tube wall of roll tube 43 is fixedly connected with gear 44, Bearing fixed block 41 is provided with rotating stepper motor 45, and rotating stepper motor 45 is engaged with gear 44 by swing pinion 46, rotation Turn motor 45 to be connected with rotating PLC control module 47 by cable, rotate PLC control module 47 and be arranged on switch board 10 In, send control instruction by the programming of host computer 51 to rotating PLC control module 47, rotate PLC control module 47 and control rotation Turn motor 45 to rotate, make the rotation that connecting plate 35 can complete 360 °, and drive the welding machine being secured to connect to fix bar 31 rotate, and when bar 31 position fixed by needs regulation welding machine, rotating mechanism 30 can be tackled easily.

As shown in Figure 1, Figure 2 and Figure 3, the carrying of equipment and fixing for convenience, it is provided with magnetic-disc in the side of supporting leg 3 48, magnetic-disc 48 is flexibly connected with supporting leg 3 by rotating bar 49, and the bottom of supporting leg 3 is provided with castor 50, is cutting and is welding Before work, by magnetic-disc 48, the surface trimming welder passing through part mutually is fixed with the part that passes through mutually needing cutting, it is ensured that The stability of equipment in its cutting and welding process, the side of frame 1 is provided with suspension ring 52, when needs adjust device location, can To be coordinated with suspension ring 52 by crane, complete the adjustment of device location easily.

As shown in figure 11, X-axis PLC control module 16, Y-axis PLC control module 21, Z axis PLC control module 28, electromagnetic valve PLC control module 34, rifle head PLC control module 39 and rotation PLC control module 47 are arranged in switch board 10, switch board 10 It is connected with host computer 51, after the scanning passing through part appearance profile and coordinate mutually is remembered by profiling memory scanning device 40, by upper The appearance profile and coordinate that pass through part mutually are programmed by machine 51, by X-axis PLC control module 16, Y-axis PLC control module 21, Z axis PLC control module 28, electromagnetic valve PLC control module 34, rifle head PLC control module 39 and rotation PLC control module 47 send Control instruction, 5 axles move mutually and cooperate, according to cutting and the Welder of passing through the appearance profile of part mutually and complete to pass through mutually with coordinate part Make, it is achieved that the cutting passing through part mutually can complete with welding job on an equipment.

Work process of the present utility model is as follows: first, is hung by the surface trimming welder passing through part mutually by crane It is transported to need passing through above part mutually of processing, and aligns passing through the part centrage with the surface trimming welder passing through part mutually mutually, empty Carrying row equipment, carries out track scanning by profiling scanning device 40 to the shape passing through part mutually, and records its coordinate position, scanning Information is transferred to host computer 51 by profiling shape memory module 27, and the information of scanning memory is stored by host computer 51, passes through Programming generates TRAJECTORY CONTROL program；Secondly, on the inwall passing through part mutually, centrage and height are marked by the design attitude of intersection The position line, is hoisted to pass through inside part mutually by the surface trimming welder passing through part mutually by crane, and oneself of part is passed through in guarantee mutually Centrage and the height and position of dynamic cutting and welding device overlap with the line pulled in advance；Again, starting device, allow equipment zero load transport Row one week, it is ensured that running orbit is consistent with the shape passing through part mutually, and part size is passed through in inspection mutually and programming data is the most qualified, formally Unlatching equipment, by coordinating of switch board 10 and host computer 51, X-axis driving means 5, Y-axis driving means 6, Z axis lowering or hoisting gear 7 Regulate accordingly along with the change passing through part shape mutually with cutting and welding device 8, carry out cutting operation, after cutting to passing through part mutually Waste material directly fall from tube wall on the ground, solve pass through mutually part waste material fall cause on tube wall pass through mutually part damage ask Topic, the specific requirement according to inside and outside bevel for welding subsequently carries out the processing of inside and outside bevel for welding, by regulation rotating mechanism 30 He The angle of rifle head 38 completes the processing of inside and outside bevel for welding, and the welding for the later stage lays the first stone；Finally, two pipe fittings are assembled Together and fix, and cutting gun head is replaced by welding gun head, on inwall, first passes through the gas shielded welding of part mutually, interior After wall welding terminates, the surface trimming welder passing through part mutually is hoisted to the outside of tube wall and is fixed, more on the outer wall Pass through the gas shielded welding of part mutually, after inside and outside wall welding terminates, remove the surface trimming welder passing through part mutually, check weldering Point, to carrying out the foreign material such as grinding process, manual cleanup splash at welding junction.

Above-described is only preferred embodiments of the present utility model, and the technical solution of the utility model is not limited thereto, Should be understood that to those skilled in the art, under technology provided by the utility model is enlightened, as this area Common knowledge, it is also possible to make other equivalent modifications and improvement, also should be regarded as protection domain of the present utility model.

Claims (10)

1. the surface trimming welder passing through part mutually, it is characterised in that: include frame (1) and the X-axis crossbeam of fixing connection (2), the end of described frame (1) is provided with supporting leg (3), and described X-axis crossbeam (2) is provided with Y-axis crossbeam (4), described Y-axis crossbeam (4) end is provided with X-axis driving means (5), and described Y-axis crossbeam (4) is provided with Y-axis driving means (6) and Z axis lowering or hoisting gear (7), the side of described Z axis lowering or hoisting gear (7) is provided with cutting and welding device (8), described Z axis lowering or hoisting gear (7) and cutting welding Device (8) is connected by lifter plate (9), and described lifter plate (9) is flexibly connected with Z axis lowering or hoisting gear (7), described frame (1) Side is provided with switch board (10), described X-axis driving means (5), Y-axis driving means (6), Z axis lowering or hoisting gear (7) and cutting welding Device (8) is connected with switch board (10).

A kind of phase the most as claimed in claim 1 passes through the surface trimming welder of part, it is characterised in that: described X-axis crossbeam (2), it is equipped with on Y-axis crossbeam (4) and is flexibly connected and suitable tooth bar with X-axis driving means (5) and Y-axis driving means (6) And slide rail (12) (11).

A kind of phase the most as claimed in claim 2 passes through the surface trimming welder of part, it is characterised in that: described X-axis drives dress Put (5) and include that X-axis motor (13), X-axis position limiting slide block (14), X-axis gear (15), X-axis PLC control module (16), X-axis are dragged Chain (17), described X-axis motor (13) engaged with tooth bar (11) by X-axis gear (15), described X-axis position limiting slide block (14) and Slide rail (12) is suitable and can move along a straight line on slide rail (12), and described X-axis PLC control module (16) is arranged on switch board (10), in, described X-axis motor (13) is connected with X-axis PLC control module (16) by cable, and described X-axis transmission cable sets Put in X-axis drag chain (17).

A kind of phase the most as claimed in claim 3 passes through the surface trimming welder of part, it is characterised in that: described Y-axis drives dress Put (6) and include that y-axis stepper motor (18), Y-axis position limiting slide block (19), Y-axis gear (20), Y-axis PLC control module (21), Y-axis are dragged Chain (22), described y-axis stepper motor (18) is engaged with tooth bar (11) by Y-axis gear (20), described Y-axis position limiting slide block (19) and Slide rail (12) is suitable and can move along a straight line on slide rail (12), and described Y-axis PLC control module (21) is arranged on switch board (10), in, described y-axis stepper motor (18) is connected with Y-axis PLC control module (21) by cable, and described Y-axis transmission cable sets Put in Y-axis drag chain (22).

A kind of phase the most as claimed in claim 4 passes through the surface trimming welder of part, it is characterised in that: described Z axis lifting dress Put (7) and include Z axis motor (23), lifting set (24), ball-screw (25), elevator (26), lifter plate (9), Z axis PLC Control module (28), Z axis drag chain (29), described lifting set (24) is fixing with Y-axis driving means (6) to be connected, described ball-screw (25) top connects to be had Z axis motor (23) and is arranged in lifting set (24), described elevator (26) and ball-screw (25) being flexibly connected, described lifter plate (9) is fixing with elevator (26) to be connected, and described Z axis PLC control module (28) is arranged on control In cabinet processed (10), described Z axis motor (23) is connected with Z axis PLC control module (28) by cable, described Z axis transmission line Cable is arranged in Z axis drag chain (29).

A kind of phase the most as claimed in claim 5 passes through the surface trimming welder of part, it is characterised in that: described cutting welding dress Putting (8) and include that bar (31) fixed by the rotating mechanism (30) being fixed on lifter plate (9) and welding machine, described rotating mechanism (30) is upper solid Determining connection has electromagnetic valve fixed plate (32), the panel of described electromagnetic valve fixed plate (32) to be provided with electromagnetic valve (33), described electromagnetism Valve (33) is connected with electromagnetic valve PLC control module (34) by cable, and described electromagnetic valve PLC control module (34) is arranged on control In cabinet (10), described welding machine is fixed bar (31) and is connected by connecting plate (35) and rotating mechanism (30) are fixing, and described welding machine is fixed The side of bar (31) is provided with welding machine (36), and described welding machine is fixed the bottom of bar (31) and is provided with rifle head motor (37), described rifle Being connected with rifle head (38) on head motor (37), described rifle head motor (37) is controlled with rifle head PLC by cable Module (39) connects, and described rifle head PLC control module (39) is arranged in switch board (10), and described rifle head (38) is provided with profiling Scanning device (40), described profiling scanning device (40) is connected with profiling shape memory module (27) by cable, described imitative shape memory Module (27) is arranged in switch board (10).

A kind of phase the most as claimed in claim 6 passes through the surface trimming welder of part, it is characterised in that: described rotating mechanism (30) include the bearing fixed block (41) being fixed on lifter plate (9), in described bearing fixed block (41), be fixedly connected with bearing (42), it is fixedly connected with roll tube (43) in described bearing (42), the tube wall of described roll tube (43) is fixedly connected with gear (44), described bearing fixed block (41) is provided with rotating stepper motor (45), and described rotating stepper motor (45) passes through rotary teeth Wheel (46) engages with gear (44), and described rotating stepper motor (45) is connected with rotating PLC control module (47) by cable, institute State rotation PLC control module (47) to be arranged in switch board (10).

8. a kind of phase as described in claim 1-7 any claim passes through the surface trimming welder of part, it is characterised in that: The side of described supporting leg (3) is provided with magnetic-disc (48), and described magnetic-disc (48) is movable even by rotating bar (49) and supporting leg (3) Connecing, the bottom of described supporting leg (3) is provided with castor (50).

A kind of phase the most as claimed in claim 8 passes through the surface trimming welder of part, it is characterised in that: described X-axis PLC controls Module (16), Y-axis PLC control module (21), Z axis PLC control module (28), electromagnetic valve PLC control module (34), rifle head PLC Control module (39) and rotation PLC control module (47) are arranged in switch board (10), described switch board (10) and host computer (51) connect.

A kind of phase the most as claimed in claim 9 passes through the surface trimming welder of part, it is characterised in that: described frame (1) Side is provided with suspension ring (52).