CN205764861U - Passenger cabin system Intelligent assembly line - Google Patents
Passenger cabin system Intelligent assembly line Download PDFInfo
- Publication number
- CN205764861U CN205764861U CN201620552483.0U CN201620552483U CN205764861U CN 205764861 U CN205764861 U CN 205764861U CN 201620552483 U CN201620552483 U CN 201620552483U CN 205764861 U CN205764861 U CN 205764861U
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- wire body
- trolley
- assembly line
- passenger cabin
- intelligent assembly
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Abstract
The utility model discloses a kind of passenger cabin system Intelligent assembly line, roll off the production line mechanical hand including wire body, electrical testing system, image test system and finished product；Wire body includes wire body steel construction, wire body trolley, righting rail, tooling trolley and electric wiring；Wire body trolley is embedded in the top channel-section steel of wire body steel construction both sides, and righting rail is arranged on the inner side of wire body trolley；Tooling trolley is arranged on wire body trolley；Electric wiring is around wire body steel construction, and is connected with electrical testing system；Image test system is arranged on wire body trolley, is positioned at discharge station front；Finished product roll off the production line mechanical hand by guide rails assembling at the discharge station of Intelligent assembly line.This utility model assembles, dismantles and convenient transportation, passenger cabin system is achieved modular assembly, stability and the qualification rate of product are greatly improved, possess the strongest motility, trackability, and it is substantially reduced cost of labor, reach domestic like product top standard, it is achieved module supply, wide market.
Description
Technical field
This utility model relates to passenger cabin system assembling device field, particularly relates to a kind of passenger cabin system Intelligent assembly line.
Background technology
Automobile cabin system was originally always assembled by main engine plants oneself, and supplier is only to provide periphery loose mail, this belt transect
The problem come is mainly: 1, main engine plants' difficult management；2, the supply of material of supplier's loose mail, does not each know about the requirement of the system integration, and one
Directly be in small scale, product is single, product technology content is low state.Along with domestic automobile industry is flourish, main engine plants pair
More and more higher in the requirement of supplier module systematic supply, this just requires that supplier possesses the ability of assembling seat cabin system.
Based on this reason, as a solution, passenger cabin system assembles streamline arises at the historic moment.
Utility model content
This utility model is mainly solving the technical problems that provide a kind of passenger cabin system Intelligent assembly line.
For solving above-mentioned technical problem, the technical scheme that this utility model uses is: provide a kind of passenger cabin system intelligence
Can assembly line, including: wire body, electrical testing system, image test system and finished product roll off the production line mechanical hand；Described wire body includes wire body steel
Structure, wire body trolley, righting rail, tooling trolley and electric wiring；Described wire body trolley is embedded in described wire body steel construction
In the top channel-section steel of both sides, described righting rail is arranged on the inner side of described wire body trolley；Described tooling trolley uses trolley
Hanging mechanism is arranged on described wire body trolley, and runs along wire body trolley；Described electric wiring is around described wire body steel
Structure, and be connected with described electrical testing system；Described image test system is arranged on described wire body trolley, and is positioned at blanking
The front of station；Described finished product roll off the production line mechanical hand by guide rails assembling at the discharge station of described Intelligent assembly line.
In one preferred embodiment of this utility model, described wire body trolley is the one end ring with multiple divergent track
Shape structure, is mounted on wire body and becomes rail mechanism in the front-end and back-end of described divergent track.
In one preferred embodiment of this utility model, described tooling trolley includes that trolley drive motor, car frame, frock are turned over
Turn handrail wheel, frock clamp and frock counterweight block；Described trolley drive motor is arranged on described trolley hanging mechanism；
Described car frame near described trolley hanging mechanism while being arranged on described righting rail；Described frock counterweight block is installed
On one side that described car frame is relative with described righting rail；Described frock clamp is arranged on the inner side of described car frame dual-side, institute
State frock upset handrail wheel and be arranged on the outside of described car frame both sides, and be connected with described frock clamp.
In one preferred embodiment of this utility model, described frock clamp is also equipped with electromagnetic valve brake block；Described
It is also equipped with obstacle avoidance sensor on trolley hanging mechanism.
In one preferred embodiment of this utility model, described image test system includes that image test dark place, image are surveyed
Examination detection head and Image detection operating system, wherein, described image test dark place is arranged on described wire body trolley, described shadow
As test detection head is arranged in described image test dark place by measuring head mounting bracket, and operated by described Image detection
System controls.
In one preferred embodiment of this utility model, described image test head has 4.
In one preferred embodiment of this utility model, it is additionally provided with outside I-steel at the discharge station of described Intelligent assembly line
Framework, its top is provided with guide rail beam, and described guide rail is hung on described guide rail beam, and with described wire body trolley even
Connect.
In one preferred embodiment of this utility model, described finished product roll off the production line machinery hands include steering wheel, support seat, gas
Cylinder, cylinder guide rail, Manipulator Hand and connection member；The installed above described steering wheel of described support seat, connects institute below
Stating cylinder guide rail, described cylinder is arranged on described cylinder guide rail；Described Manipulator Hand is arranged on described by connection member
The bottom of cylinder guide rail；Described support seat is connected with described guide rail.
In one preferred embodiment of this utility model, between described support seat and guide rail, it is also equipped with obstacle avoidance sensor.
In one preferred embodiment of this utility model, described wire body is also associated with industrial computer and EMS system.
The beneficial effects of the utility model are: this utility model one passenger cabin system Intelligent assembly line, assemble, dismantle and transport
Defeated convenience, achieves modular assembly to passenger cabin system, stability and the qualification rate of product can be greatly improved, possess the strongest spirit
Activity, trackability, and greatly reduce cost of labor.This utility model has reached domestic like product top standard, real
Existing module supply, wide market.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram of this utility model a kind of passenger cabin system Intelligent assembly line one preferred embodiment；
Fig. 2 is the structural representation of shown tooling trolley；
Fig. 3 is the structural representation of shown image test system；
Fig. 4 is that shown finished product rolls off the production line the structural representation of mechanical hand；
In accompanying drawing, the labelling of each parts is as follows: 1. wire body, 11. wire body steel constructions, 12. wire body trolleys, 13. righting rails,
14. tooling trolleys, 141. trolley drive motors, 142. car frames, 143. frock upset handrail wheels, 144. frock clamps, 145. works
Dress counterweight block, 146. electromagnetic valve brake blocks, 15. divergent track, 16. wire body change rail mechanisms, 17. trolley hanging mechanisms,
18. obstacle avoidance sensors, 2. electrical testing system, 3. image test system, 31. image test dark places, 32. image test detection heads,
33. measuring head mounting brackets, 4. finished product rolls off the production line mechanical hand, 41. steering wheels, and 42. support seats, 43. cylinders, 44. cylinder guide rails,
45. Manipulator Hands, 46. connection members, 5. I-steel outside framework, 6. guide rail beam, 7. guide rail.
Detailed description of the invention
Below in conjunction with the accompanying drawings preferred embodiment of the present utility model is described in detail, so that advantage of the present utility model
Can be easier to be readily appreciated by one skilled in the art with feature, thus protection domain of the present utility model is made apparent clearly
Define.
Referring to Fig. 1 and Fig. 2, this utility model embodiment includes:
A kind of passenger cabin system Intelligent assembly line, including: wire body 1, electrical testing system 2, image test system 3 and finished product roll off the production line
Mechanical hand 4 and industrial computer and EMS system.
Described wire body 1 includes wire body steel construction 11, wire body trolley 12, righting rail 13, tooling trolley 14 and electric wiring.
Wire body steel construction 11 assembles with the form of I-steel and builds, and conveniently dismantles, transports and assembles.Wire body trolley 12 is embedded in wire body
In the top channel-section steel of steel construction 11 both sides, and forming loop configuration, its one end is with 3 divergent track 15, for electrical testing station,
The test car of electrical testing system is arranged on the side of divergent track, is positioned at electrical testing station and (is connected with electric wiring), point
Fork track 15 both can do production capacity and expand use, can reprocess line use as frock again, improve the motility that wire body uses.Separately
Outward, the front-end and back-end at divergent track are mounted on wire body change rail mechanism 16.Righting rail 13 is arranged on wire body trolley 12
Inner side.
Tooling trolley 14 uses trolley hanging mechanism 17 to be arranged on wire body trolley 12, and along wire body trolley to move
The dynamic work tempo periodic running stopping mobile stopping, wire body Slipping contact wire is in providing to tooling trolley electric part
Power supply.Obstacle avoidance sensor 18 it is also equipped with, to prevent tooling trolley from striking in running on trolley hanging mechanism 17
In wire body.
Tooling trolley 14 has 22 sets, and the most each tooling trolley includes that trolley drive motor 141, car frame 142, frock are turned over
Turn handrail wheel 143, frock clamp 144 and frock counterweight block 145；Wherein, trolley drive motor 141 is arranged on trolley and hangs
On suspension mechanism 17；Car frame 142 near trolley hanging mechanism 17 while being arranged on righting rail 13, frock counterweight block
145 are arranged on one side relative with described righting rail described in car frame 142, and frock clamp 144 is arranged on car frame 142 dual-side
Inner side, frock upset handrail wheel 143 is arranged on the outside of car frame 142 both sides, and is connected with frock clamp 144.
Electromagnetic valve brake block 146 it is also equipped with on frock clamp 144.The frock clamp of this tooling trolley uses electromagnetic valve control
System rotates, and is similar to disc brake, stops with drum compared with mechanical mechanism, and its security performance and cost performance are all improved largely.
Image test system 3 includes image test dark place 31, image test detection 32 and Image detection operating system, its
In, image test dark place 31 is arranged on wire body trolley 12, image test detection 32 totally 4, is installed by measuring head
Frame 33 is arranged in image test dark place 31, and has Image detection operating system to control.
Outside at the discharge station of this Intelligent assembly line is additionally provided with I-steel outside framework 5, and it is horizontal that its top is provided with guide rail
Beam 6, guide rail 7 is hung on guide rail beam 6, and is connected 12 with wire body trolley.Roll off the production line mechanical hand 4 of finished product is hung by guide rail 7
In I-steel outside framework 5, and slide along guide rail 7, to take off qualified product.
Finished product roll off the production line mechanical hand 4 include steering wheel 41, support seat 42, cylinder 43, cylinder guide rail 44, Manipulator Hand 45 and
Connection member 46.Supporting the steering wheel installed above 41 of seat 42, connect cylinder guide rail 44 below, cylinder 43 is arranged on cylinder and leads
The top of rail 44；Manipulator Hand 45 is arranged on the bottom of cylinder guide rail 44 by connection member 46.Support seat 42 to be connected to lead
Run on rail 7, be also equipped with obstacle avoidance sensor 18 supporting between seat 42 and guide rail 7.
It addition, be also equipped with electronic box (not shown) at the top of cylinder 43, tool hands hand 45 side also with electricity
The control panel that case connects, rolls off the production line the running of mechanical hand controlling finished product.
Industrial computer and EMS system 5 are arranged on wire body steel construction 11, and its quantity is all relative with tooling trolley 14 with position
Should.Wherein, MES system imports module, production line mistake proofing trace back block and electrical testing & image system with the order of client
To other factory management modules such as connection modules.
Electrical testing system 2 belongs to the electrical testing system that current line is advanced in the industry, detects each loop successively, it is possible to judge
Electrical part product connects the most normally, the software and hardware version number of electrical part is the most correct and the function of part of detecting electrical part；
Additionally dock with MES system, electrical part needed for purposive test, and possess the ability that data syn-chronization is uploaded.
The detection of image test system 3 can be divided into HSV hexagonal color space to analyze with the conversion of RGB gray value, and can root
Acceptable upper and lower tolerance is set according to actual product aberration；Additionally dock with MES system, purposive detection correspondence position
Color, and possess the ability that data syn-chronization is uploaded.
Operation principle:
Passenger cabin system Intelligent assembly line of the present utility model is when normal assembling instrumental panel, and toroid uses mobile-stopping
The service intermittent mode of (work tempo)-mobile-stopping (work tempo), (station is to station for the most mobile pitch
Distance).Worker assembles's instrumental panel when wire body stops, assembling chucking position and fixes, it is impossible to rock, the wire body when being unsatisfactory for condition
It is locked out immovable.Also have position accurately at the finished product station (carrying station) that rolls off the production line, for ensureing positioning precision, be usually taken
Two steps or more stop mode.Mistake proofing station possesses ANDON system.Each station is provided with help switch, can not for workman
By helping switch halt device and asking for help when completing the work of this station, station is provided with red led, works as startup
Lighting during help button, the recovery of help needs again to run well by help button restorer, acousto-optic when equipment starts
Alarm.
Linear speed realizes adjusting by converter PLC, and pitch time adjusts passes through touch screen.The wire body trolley line of annular sets
Having three kinds of operational modes: have maintenance model (continuously running), automatic mode (the chain control of beat) (starts front ten seconds and has down
Timing reminding) and manual mode (using under different situations).Wire body is additionally provided with five colors tower lamp for indicating different operations
The state acousto-optic promptings such as state, startup and jerk, and it is provided with human computer conversation's window, record running log, including warning message
And store, log, to run time, production leadtime, help statistics, each station working time is added up, and Production Line Configured shows
Etc. function.
Of the present utility model intelligence production line maintain the leading position in the same industry, can be greatly improved product stability and
Qualification rate, possesses the strongest motility, trackability, greatly reduces cost of labor, reached domestic like product leading
Level, it is achieved module supply.
The foregoing is only embodiment of the present utility model, not thereby limit the scope of the claims of the present utility model, every
Utilize equivalent structure or equivalence flow process conversion that this utility model description and accompanying drawing content made, or be directly or indirectly used in
Other relevant technical fields, are the most in like manner included in scope of patent protection of the present utility model.
Claims (10)
1. a passenger cabin system Intelligent assembly line, it is characterised in that including: wire body, electrical testing system, image test system with become
Product roll off the production line mechanical hand；Described wire body includes wire body steel construction, wire body trolley, righting rail, tooling trolley and electric wiring；Described
Wire body trolley is embedded in the top channel-section steel of described wire body steel construction both sides, and described righting rail is arranged on described wire body trolley
Inner side；Described tooling trolley uses trolley hanging mechanism to be arranged on described wire body trolley, and transports along wire body trolley
OK；Described electric wiring is around described wire body steel construction, and is connected with described electrical testing system；Described image test system is installed
On described wire body trolley, and it is positioned at the front of discharge station；Described finished product roll off the production line mechanical hand by guide rails assembling described
At the discharge station of Intelligent assembly line.
Passenger cabin system Intelligent assembly line the most according to claim 1, it is characterised in that described wire body trolley is one end band
There is the loop configuration of multiple divergent track, be mounted on wire body in the front-end and back-end of described divergent track and become rail mechanism.
Passenger cabin system Intelligent assembly line the most according to claim 1, it is characterised in that described tooling trolley includes that dolly drives
Galvanic electricity machine, car frame, frock upset handrail wheel, frock clamp and frock counterweight block；Described trolley drive motor is arranged on institute
State on trolley hanging mechanism；Described car frame near described trolley hanging mechanism while being arranged on described righting rail；Institute
State frock counterweight block to be arranged on one side that described car frame is relative with described righting rail；Described frock clamp is arranged on described
The inner side of car frame dual-side, described frock upset handrail wheel is arranged on the outside of described car frame both sides, and with described frock clamp
Connect.
Passenger cabin system Intelligent assembly line the most according to claim 3, it is characterised in that be also equipped with on described frock clamp
Electromagnetic valve brake block；It is also equipped with obstacle avoidance sensor on described trolley hanging mechanism.
Passenger cabin system Intelligent assembly line the most according to claim 1, it is characterised in that described image test system includes shadow
As test dark place, image test detection head and Image detection operating system, wherein, described image test dark place is arranged on described line
On body trolley, described image test detection head is arranged in described image test dark place by measuring head mounting bracket, and leads to
Cross described Image detection operating system to control.
Passenger cabin system Intelligent assembly line the most according to claim 1, it is characterised in that described image test head has 4.
Passenger cabin system Intelligent assembly line the most according to claim 1, it is characterised in that the blankers of described Intelligent assembly line
Being additionally provided with I-steel outside framework at Wei, its top is provided with guide rail beam, and described guide rail is hung on described guide rail beam, and with
Described wire body trolley connects.
Passenger cabin system Intelligent assembly line the most according to claim 1, it is characterised in that described finished product roll off the production line machinery hands include
Steering wheel, support seat, cylinder, cylinder guide rail, Manipulator Hand and connection member；Described support seat installed above described in turn to
Dish, connects described cylinder guide rail below, and described cylinder is arranged on described cylinder guide rail；Described Manipulator Hand is by connecting
Parts are arranged on the bottom of described cylinder guide rail；Described support seat is connected with described guide rail.
Passenger cabin system Intelligent assembly line the most according to claim 8, it is characterised in that between described support seat and guide rail also
Obstacle avoidance sensor is installed.
Passenger cabin system Intelligent assembly line the most according to claim 1, it is characterised in that described wire body is also associated with industry control
Machine and EMS system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620552483.0U CN205764861U (en) | 2016-06-08 | 2016-06-08 | Passenger cabin system Intelligent assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620552483.0U CN205764861U (en) | 2016-06-08 | 2016-06-08 | Passenger cabin system Intelligent assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205764861U true CN205764861U (en) | 2016-12-07 |
Family
ID=58134865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620552483.0U Active CN205764861U (en) | 2016-06-08 | 2016-06-08 | Passenger cabin system Intelligent assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205764861U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113001171A (en) * | 2019-12-18 | 2021-06-22 | 沈阳新松机器人自动化股份有限公司 | A assembly line for spare part assembly |
| CN115477131A (en) * | 2022-10-21 | 2022-12-16 | 延锋海纳川汽车饰件***有限公司 | Production line of cockpit |
-
2016
- 2016-06-08 CN CN201620552483.0U patent/CN205764861U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113001171A (en) * | 2019-12-18 | 2021-06-22 | 沈阳新松机器人自动化股份有限公司 | A assembly line for spare part assembly |
| CN113001171B (en) * | 2019-12-18 | 2022-03-08 | 沈阳新松机器人自动化股份有限公司 | A assembly line for spare part assembly |
| CN115477131A (en) * | 2022-10-21 | 2022-12-16 | 延锋海纳川汽车饰件***有限公司 | Production line of cockpit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171127 Address after: Wansheng District Suzhou road 215500, Jiangsu province Changshou City Bixi No. 99 Patentee after: Changshu antonlin Beijing Great Automotive Components Company Limited Address before: 215500 No. 288, Yu Bei Road, Suzhou, Jiangsu, Changshou City Patentee before: CHANGSHU ANTOLIN AUTOMOTIVE INTERIORS CO., LTD. |