CN205763488U - A kind of efficient automatization square tank body production line - Google Patents

Abstract

The utility model discloses a kind of efficient automatization square tank body production line, including shaped device, feeding device, transporter module one, transporter module two, transporter module three, processing unit (plant), blanking device and control chamber.Wherein, both sides before and after feeding device and blanking device are arranged in parallel within transporter, it is achieved automatization's loading and unloading of square tank body.Wherein, transporter module one, module and and module three be positioned between processing unit (plant) left and right pillar, it is achieved the transmission of square tank body, processing unit (plant) clamping.Processing unit (plant) is positioned at the centre of production line, and its spindle unit can realize the highly-efficient processing of tank body, and control chamber is positioned at production line welding case, controls the operation of production line.This utility model principle based on electromechanical integration, it is achieved that the automatization of square tank body molding, loading and unloading, transmission, clamping and processing, simplifies the course of processing, improves production efficiency, can reduce number of workers simultaneously, reduces the potential safety hazard in production process.

Description

A kind of efficient automatization square tank body production line

Technical field

This utility model belongs to machining production line field, is specifically related to a kind of high-efficiency square tank body automatic production line.

Background technology

Square tank body is widely used, and at present in square tank body processing industry, the process and assemble of square tank body to be used by hand Operation, this original mode of production labor intensity is big, production efficiency is low.In order to change the mode of production of this backwardness, adapt to The development speed of China's industry, by the development of this project, promotes the technology manufacturing equipment of square tank body manufacturing enterprise Progressive, reduce the manufacturing cost of product, it is ensured that the assembling quality of product, improve the assembly work efficiency of product, improve product Quality and productivity ratio.Therefore this project implementation to development, the technological progress of enterprise and creates good economic benefit and society Benefit all has and is of great significance.

This utility model is intended to machinery and replaces artificial, it is ensured that the productive temp of square tank body and assembling quality.

Utility model content

In order to solve the deficiencies in the prior art, this utility model provides a kind of efficient square tank body and automatically adds Work production line, can realize the automatization of square tank body loading and unloading, transmission, clamping and processing, improves production efficiency, improves processed Journey, is worthy to be popularized.

In order to solve the problems referred to above, this utility model specifically uses following technical scheme:

A kind of efficient square tank body automatic production line, it is characterised in that include shaped device, feeding device, biography Send apparatus module one, transporter module two, transporter module three, processing unit (plant), blanking device and control chamber, described Clamping transporter, across three processing work platforms, is connected to feeding device, processing unit (plant) and blanking device, described in add frock Being arranged between feeding device and blanking device, described control chamber is placed in inside production line welding case, is used for controlling feeding dress Put.The action of transporter, processing unit (plant) and blanking device.

Concrete, described processing unit (plant) is positioned at the centre of production line, and described feeding device and blanking device are arranged in parallel within Both sides before and after transporter, described transporter is across processing unit (plant) (three processing work platforms), and described control chamber is in welding In case.

Aforesaid one efficient square tank body automatic production line, feeding device therein is used for realizing square tank body From forming worktable to production line workbench one treat fetch bit put between transport, described feeding device is particular design conveyer belt, Described conveyer belt is divided into four sections, top, downslide section, ascent stage and end, and conveyer belt top keeps level with end with ground And there is difference of height (difference of height is two board differences of height), during the downslide section ascent stage, angle is 90 degree (wherein glides Duan Yushui 60 degree, plane included angle, ascent stage and horizontal plane angle 30 degree), for changing workpiece direction, it is ensured that workpiece level, conveniently passed Send device to capture to transmit.

Aforesaid one efficient square tank body automatic production line, transporter therein is used for realizing square tank body Transmission, it is characterised in that described transporter includes three modules and intermediate station, wherein module one be responsible for feeding device with Transmitting between workbench one, module two is connected workbench one, workbench two, and workbench three automated exchanged cutter fix square tank body in work Processing in station two, module three is the feeding riveting module of thin plate.Wherein said transporter module one includes XY direction of principal axis gas Cylinder, clamping device and buffer, module two includes big bracing frame, two XYZ tri-axle conveying robots, rack gear, drivings Motor and positioner, module three includes thin plate feeding device, thin plate gripping transporter.Three moulds of described transporter Block is fixed by frame, and frame has been fixed on support, has deposited the welding case of article effect.

Aforesaid one efficient square tank body automatic production line, processing unit (plant) therein is used to realize square tank The processing of body and assembling, it is characterised in that described processing unit (plant) includes three independent workbench, and is contained by transporter And foundation connects each other, it addition, the processing of three platforms that work alone, assembling beat and transporter, feeding device, blanking device Deng coordination.

Aforesaid one efficient square tank body automatic production line, blanking device therein is for realizing under workpiece Material, it is characterised in that affiliated blanking device includes two conveyer belts and detection device, and two of which conveyer belt is in a water In plane, and angle is 90 degree, and the described conveyer belt port of export is parallel with feeding device top terminal, entrance and feeding device Vertically, changing square tank body and transport direction, perfection solves insufficient space and the linking problem to following station.It addition, detection Device is infrared emission photoelectric sensor, lays respectively at arrival end and the port of export.

Aforesaid one efficient square tank body automatic production line, in described feeding device, is positioned over feeding dress The square tank body putting top is horizontal level, it is simple to artificial blowing, by 90 degree of angles of downslide section and ascent stage by square tank Body becomes being become vertical position from horizontal level, it is simple to the gripping of transporter mechanical hand transmits.

Aforesaid one efficient square tank body automatic production line, it is characterised in that in described transporter, module One mechanical hand is transported to workbench one from feeding device, a mechanical hand of module two be responsible for workbench one to workbench two and Transmission between intermediate station and clamping, No. two mechanical hands are responsible for intermediate station to the transmission between workbench three and clamping, module Three are responsible for the sheet metal assembly of square tank body on workbench three.

Aforesaid one efficient square tank body automatic production line, it is characterised in that in described blanking device, described The series of problems such as square tank body is become lengthwise position from laterally dress by conveyer belt, it is simple to next process, perfect solution space.

The beneficial effects of the utility model: a kind of efficient square tank body automatization processing that this utility model provides Line, it is achieved that the automation mechanized operation of the loading and unloading of square tank body, transmission, clamping and processing, utilizes the mechanical hand of actuating device certainly Move the carrying of square shaped tank body, transmission, clamping, fix, solve artificial loading and unloading and clamping problem, optimize time beat, pole The earth improves production efficiency；In this production line, workman has only to the square tank body of molding to put into feeding conveyer belt i.e. Can, it is to avoid with frequently contact of lathe, potential safety hazard in production process is greatly reduced, is given birth to by rational deployment simultaneously Producing line, this workman can take into account a plurality of production line, reduces the on-the-spot demand to workman's number.

Accompanying drawing explanation

Fig. 1 is the scattergram of a kind of efficient square tank body automatization of the present utility model skilled worker's production line；

Fig. 2 is the structural representation of this utility model feeding device；

Fig. 3 is the structural representation of this utility model actuating device the 1st module；

Fig. 4 is the structural representation of this utility model actuating device the 2nd module；

Fig. 5 is the structural representation of this utility model actuating device the 3rd module；

Fig. 6 is the structural representation of this utility model blanking device.

Detailed description of the invention

The following is the specific embodiment of utility model and combine accompanying drawing, the technical scheme of utility model is further retouched State, but utility model is not limited to these embodiments.

As it is shown in figure 1, one of the present utility model efficient square tank body automatic production line, it is characterised in that bag Include shaped device 100, feeding device 200, transporter module 1, transporter module 2 400, transporter module three 500, blanking device 600, control chamber 700 and processing unit (plant) 800, described clamping transporter across three processing work platforms, Being connected to feeding device 200, add frock, 800 and blanking device 600, described processing unit (plant) is located at feeding device 200 and blanking Between device 600, described control chamber 700 is placed in inside production line welding case, is used for controlling transporter module 1, passing Send apparatus module 2 400, transporter module 3 500 and the action of blanking device 600.

Concrete, described processing unit (plant) 800 is positioned at the centre of production line, including workbench 1, workbench 2 802, work Station 3 803, described feeding device 200 and blanking device 600 are arranged in parallel within both sides before and after transporter, described transmission dress Put module 1, transporter module 2 400 and delivery module 3 500 and process work across running through processing unit (plant) 800(tri- Station 801,802,803), described control chamber is in welding case 700.

As in figure 2 it is shown, described feeding device 200 is particular design conveyer belt, described conveyer belt is divided into four sections, top 201, Downslide section 202, ascent stage 203 and end 204, also there is height in conveyer belt top 201 and end 204 and ground holding level Difference (difference of height is two board differences of height), during downslide section 202 ascent stage 203, angle is 90 degree, wherein downslide section 202 and level Face angle 60 degree, ascent stage 203 and horizontal plane angle 30 degree, workpiece is horizontal level when being placed on 201 position, top, through folder Being vertical position during the arrival end 204 of change workpiece direction, angle, subsequently, workpiece stops at baffle plate 205 and by photoelectric sensor 206 identify, it is simple to transporter module 1 gripping is sent to workbench 801 and is processed.

As it is shown on figure 3, described transporter module 1 includes that Standard Cylinder 301, pen type cylinder 302, big mouth machinery press from both sides 303, optical axis 304, guide rail 305, oil buffer 306, installing plate 1, installing plate 2 308, thin plate 309, sucker 310 are guided And support bracket 311, described transmission module 1 is fixed on support bracket 311, covers at feeding device 200 end End position, described pen type cylinder 302 vertically presss from both sides 303 even by installing plate 2 308 and big mouth machinery with guiding optical axis 304 Connecing, described sucker 310 is connected to big mouth machinery by thin plate 309 and presss from both sides 303 two ends, above composition y-axis mechanical hand, described Standard Gases Cylinder 301 is connected with z-axis mechanical hand along guide rail 305 direction by installing plate 1, and described oil buffer 306 is respectively mounted In the both sides of two guide rails 305, play damping effect.

As shown in Figure 4, described transporter module 2 400 includes big base plate 401, rack pinion group 1, gear Rack gear group 2 403, driving motor 404, pen type cylinder z-axis 405, pen type cylinder y-axis 406, oscillating cylinder 407, big mouth machinery Folder 408, positioner 1, positioner 2 410, positioner 3 411, positioner 4 412, Work fixing device 413, optical axis 414, Workpiece clamping bar 415, a thin plate left side 416, the thin plate right side 417, a sucker left side 418 are guided, sucker right 419 and section bar Frame 420, about a described sucker left side 418, sucker right 419 are connected with Workpiece clamping bar 415 and are connected to oscillating cylinder 407 and bearing Thin plate forms workpiece swing mechanism, and swinging angle is 90 degree, 180 degree.Described pen type cylinder z-axis 405, pen type cylinder y-axis 406 with Big mouth machinery folder 408 is by connecting composition z-axis y-axis mechanical hand, and a described thin plate left side 416, the thin plate right side 417 are arranged on big mouth machinery folder 408 both sides, composition z-axis y-axis workpiece swings mechanical hand, and described driving motor 404 is arranged on z-axis y-axis workpiece and swings mechanical hand, institute State rack pinion group 1, rack pinion group 2 403 is separately mounted on big base plate 401, described in be arranged on two Duplicate z-axis y-axis workpiece swings machinery driving motor 404 on hand and passes with rack pinion group 1, rack-and-pinion The connection of dynamic group 2 403, so that mechanical hand realizes x-axis and moves, described positioner 1, positioner 2 410, location dress Put 3 411, positioner 4 412 is fixed on big base plate 401 and corresponding workbench 801, workbench 802, workbench 803, Described big base plate 401 is fixed on section material frame 420, and described Work fixing device 410 is fixed on welding case, rises during work pieces process Lift fixation.

The most described transporter module 3 500 includes feed bin 501, jacking apparatus 502, feeding shift unit 503, pneumatic-finger 504, oscillating cylinder 505, oscillating deck 505, section material frame 506, a cylinder left side 506, the cylinder right side 507, an Acetabula device left side 508, Acetabula device right 509 and board 510, described feed bin 501 is positioned on section material frame 506, and described jacking apparatus 502 is fixed In the middle part of section material frame 506, below feed bin 501, described feeding shift unit 503 is positioned at the front of oscillating cylinder 505, described pneumatic hands Referring to that 504 is fixing with on feeding shift unit 503, described oscillating cylinder 505 is fixed on section material frame 506, the side of feed bin 501, institute Stating oscillating deck 505 to be fixed on oscillating cylinder 505, described cylinder left 506 is individually fixed on oscillating deck 505 with the cylinder right side 507, institute State board 510 fixing with on section material frame, be positioned at oscillating cylinder 505 side, a described Acetabula device left side 508 and the Acetabula device right side 509 It is individually fixed in the lower section of cylinder left 506 and the cylinder right side 507.In described sheet feeding device, feed bin 501 is made into removable , make twice blowing be greatly prolonged interval time, reduce the labor intensity of workman；The use of oscillating cylinder 505 makes a cylinder left side 506 Blowing and suction can be carried out with the cylinder right side 507 simultaneously, shorten feeding time.

Blanking device 600 includes conveyer belt 1 as shown in Figure 6, conveyer belt 2 602, connecting plate 603, sensor 604, Sensor 2 605, described conveyer belt 1, conveyer belt 2 602 connected by connecting plate 603, and be in a horizontal plane, And angle is 90 degree, described conveyer belt 2 602 is parallel with feeding device 200 top terminal, conveyer belt 1 and feeding device 200 is vertical, and described sensor 1 is arranged on conveyer belt 1 porch, and affiliated sensor 2 605 is arranged on conveyer belt one 601 transport direction with conveyer belt 2 402 seam, change square tank body, and perfection solves insufficient space and linking to following work The problem of position.

In order to be more fully understood that this utility model, below the course of processing of production line is briefly illustrated.

(1) square tank body is on shell shaper after molding, and the square tank body of molding is placed on conveyer belt by master worker Position, top 201, then square tank body is transported to downslide section 202, and then square tank body is under gravity along downslide section 202 It is snapped down to conveyer belt angle, then changes direction and be transported at terminal 204 baffle plate 205 by photoelectric sensor 206 along the ascent stage 203 Identify.

(2) transmission module 1 receives photoelectric sensor 206 signal, by x-axis with z-axis move by workpiece from Gripping workpiece at baffle plate 205 and be transported at workbench 1 carry out first working procedure processing, mechanical hand resets subsequently.

(3) transporter module 2 400 left z-axis y-axis workpiece swing mechanical hand is moved to the left along the x-axis direction, in corresponding work The positioner 1 of station 1 stops, and is gripped on workbench 1 with the motion of oscillating cylinder 470 by z-axis, y-axis Square tank body, moves right to the positioner 2 410 of workbench 2 802 correspondence, the most along the x-axis direction by z-axis, y-axis Clamping workpiece is fixed on workbench 2 802 and is processed by the motion with oscillating cylinder 470, and processing rear left z-axis y-axis workpiece swings Mechanical hand continues to move right along the x-axis direction until stopping at positioner 3 411 corresponding to transfer buffer table, then passes through z Workpiece is placed on transfer buffer table by the motion of axle, y-axis and oscillating cylinder 470, rear right z-axis y-axis workpiece swing mechanical hand along x-axis Direction be moved to the left at the positioner 3 411 that buffer table is corresponding by z-axis, y-axis and oscillating cylinder 470 motion by workpiece from Buffer table moves at workbench 3 803, coordinate with transporter module 3 500 realize square tank body coordinate realize square tank body The assembling of thin plate.

(4) transporter module 2 400 right z-axis y-axis workpiece swings mechanical hand and the square tank body processed is delivered to blanking Position 600, and by conveyer belt 1, workpiece is turned to and is delivered to next process by conveyer belt 2 602.

(5) in process of production, control chamber 700 is by testing agency, the running status of sensor detection production line, and assists Regulate and control feeding device 200 processed, transporter module 1, transporter module 2 400, transporter module 3 500 and blanking Action between device 600.

(6) to sum up, this utility model gives the principle of electromechanical integration, it is proposed that the processing of a kind of efficient square tank body Production line, it is achieved that the automatization of square tank body loading and unloading, transmission, clamping and processing.In the course of processing, feeding device 200 He Blanking device 600 achieves automatization's loading and unloading of square tank body: transporter module 1, transporter module 2 400, Square tank body is transported to specify position by transporter module 3 500, and clamping is fixed, it is simple to processing unit (plant) workbench one 801, workbench 2 802, the processing of workbench 3 803 square tank body after processing is transferred out, solve artificial up and down Material and the low problem of the working (machining) efficiency that causes of clamping, optimize the course of processing and time beat, substantially increase square tank The production efficiency of body.

Specific embodiment described herein is only to utility model spirit explanation for example.Skill belonging to utility model Described specific embodiment can be made various amendment or supplements or use similar side by the technical staff in art field Formula substitutes, but without departing from the spirit of utility model or surmount scope defined in appended claims.

Although the term such as the most more employing, but it is not precluded from using the probability of other term.Use these arts Language is only used to describe and explain more easily the essence of utility model；It is construed as any additional restriction all It is contrary with utility model spirit.

Claims (11)

1. an efficient automatization square tank body production line, it is characterised in that include shaped device (100), feeding device (200), transporter module one (300), transporter module two (400), transporter module three (500), blanking device (600), control chamber (700) and processing unit (plant) (800), described transporter module one (300), transporter module two (400) and transporter module three (500) is across three processing work platforms, it is connected to feeding device (200), processing unit (plant) (800) and blanking device (600), described processing unit (plant) is located between feeding device (200) and blanking device (600), described Control chamber (700) is placed in inside production line welding case, is used for controlling transporter module one (300), transporter module two (400), transporter module three (500) and the action of blanking device (600).

One the most according to claim 1 efficient automatization square tank body production line, it is characterised in that described feeding fills Putting (200) is particular design conveyer belt, and wherein conveyer belt is divided into four sections, top (201), downslide section (202), ascent stage (203) And end (204), also there is difference of height, glide in described conveyer belt top (201) and end (204) and ground holding level Section (202) ascent stage (203) period angle is 90 degree, the wherein section of downslide (202) and horizontal plane angle 60 degree, the ascent stage (203) With horizontal plane angle 30 degree, described end (204) is provided with baffle plate (205) and photoelectric sensor (206).

One the most according to claim 1 efficient automatization square tank body production line, it is characterised in that described transmission fills Put module one (300) to include Standard Cylinder (301), pen type cylinder (302), big mouth machinery folder (303), guiding optical axis (304), lead Rail (305), oil buffer (306), installing plate one (307), installing plate two (308), thin plate (309), sucker (310) and hold Weight support (311), described transporter module one (300) is fixed on support bracket (311), covers in feeding device (200) Terminal position, described pen type cylinder (302) vertically passes through installing plate two (308) and big mouth machine with guiding optical axis (304) Tool folder (303) connects, and described sucker (310) is connected to big mouth machinery folder (303) two ends, above composition y-axis by thin plate (309) Mechanical hand, described Standard Cylinder (301) is connected with z-axis mechanical hand along guide rail (305) direction by installing plate one (307), institute State oil buffer (306) and be separately mounted to the both sides of two guide rails (305).

One the most according to claim 1 efficient automatization square tank body production line, it is characterised in that described transmission fills Put module two (400) to include big base plate (401), rack pinion group one (402), rack pinion group two (403), drive Motor (404), pen type cylinder z-axis (405), pen type cylinder y-axis (406), oscillating cylinder (407), big mouth machinery folder (408), location Device one (409), positioner two (410), positioner three (411), positioner four (412), Work fixing device (413), optical axis (414), Workpiece clamping bar (415), thin plate left (416), thin plate right (417), a sucker left side (418), sucker are guided Right (419) and section material frame (420), described sucker left (418), sucker right (419) be connected with Workpiece clamping bar (415) and with pendulum Dynamic cylinder (407) and bearing are connected to left and right thin plate and form workpiece swing mechanism, and swinging angle is 90 degree or 180 degree, described pen type Cylinder z-axis (405), pen type cylinder y-axis (406) press from both sides (408) and form z-axis y-axis mechanical hand by being connected with big mouth machinery, described thin Plate left (416), thin plate right (417) are arranged on big mouth machinery folder (408) both sides, and composition z-axis y-axis workpiece swings mechanical hand, described Driving motor (404) to be arranged on z-axis y-axis workpiece and swing mechanical hand, described rack pinion group one (402), rack-and-pinion pass Dynamic group two (403) is separately mounted on big base plate (401), described in be arranged on two duplicate z-axis y-axis workpiece and swing machinery Driving motor (404) on hand is connected with rack pinion group one (402), rack pinion group two (403), so that machine Tool hands realizes x-axis and moves, described positioner one (409), positioner two (410), positioner three (411), positioner Four (412) are fixed on that big base plate (401) is upper and corresponding workbench (801), workbench (802), workbench (803), described greatly Base plate (401) is fixed on section material frame (420), and described Work fixing device (413) is fixed on welding case.

One the most according to claim 1 efficient automatization square tank body production line, it is characterised in that described transmission fills Put module three (500) to include feed bin (501), jacking apparatus (502), feeding shift unit (503), pneumatic-finger (504), swing Cylinder (505), section material frame (506), cylinder left (507), cylinder right (508), Acetabula device left (509), Acetabula device right (510) with And board (511), described feed bin (501) is positioned on section material frame (506), and described jacking apparatus (502) is fixed on section material frame (506) middle part, feed bin (501) lower section, described feeding shift unit (503) is positioned at the front of oscillating cylinder (505), described pneumatic hands Referring to that (504) are fixing with on feeding shift unit (503), described oscillating cylinder (505) is fixed on section material frame (506), feed bin (501) Side, described cylinder left (507) is individually fixed on oscillating cylinder (505) with cylinder right (508), and described board (511) is solid Determining and on section material frame, be positioned at oscillating cylinder (505) side, described Acetabula device left (509) is fixed respectively with Acetabula device right (510) Lower section in cylinder left (507) with cylinder right (508).

One the most according to claim 1 efficient automatization square tank body production line, it is characterised in that blanking device (600) conveyer belt one (601) is included, conveyer belt two (602), connecting plate (603), sensor one (604), sensor two (605), Described conveyer belt one (601), conveyer belt two (602) are connected by connecting plate (603), and are in a horizontal plane, and angle Being 90 degree, described conveyer belt two (602) is parallel with feeding device (200) top terminal, conveyer belt one (601) and feeding device (200) vertical, described sensor one (604) is arranged on conveyer belt one (601) porch, and affiliated sensor two (605) is arranged on Conveyer belt one (601) and conveyer belt two (602) seam.

One the most according to claim 2 efficient automatization square tank body production line, it is characterised in that described feeding fills Putting in (200), workpiece is horizontal level when being placed on top (201) position, changes workpiece direction through angle and arrives end (204) it is vertical position time.

One the most according to claim 4 efficient automatization square tank body production line, it is characterised in that described transmission fills Put module one (300) and realize level, vertical by Standard Cylinder (301), pen type cylinder (302) and big mouth machinery folder (303) And squeeze motion, it is achieved the transmission of square tank body, grip, fixing.

One the most according to claim 4 efficient automatization square tank body production line, it is characterised in that described transmission fills Put in module two (400), drive motor (404) driven gear rack gear group one (402), rack pinion group two (403) The x-axis realizing left and right z-axis y-axis workpiece swing mechanical hand moves, and described pen type cylinder z-axis (405), pen type cylinder y-axis (406) are in fact Existing z-axis y-axis workpiece swings the z-axis of mechanical hand, y-axis motion, and described oscillating cylinder (407), big mouth machinery folder (408) realize z-axis y-axis Workpiece swings mechanical hand to the crawl of workpiece, upset, and described Work fixing device (413) is fixed on welding case, work pieces process Time rise and lift fixation.

One the most according to claim 4 efficient automatization square tank body production line, it is characterised in that described transmission In apparatus module three (500), feed bin (501) is made into movably, makes twice blowing be greatly prolonged interval time, reduces work The labor intensity of people；The use of oscillating cylinder (505) makes cylinder left (507) can carry out blowing and suction with cylinder right (508) simultaneously Material, shortens feeding time.

11. one according to claim 5 efficient automatization square tank body production lines, it is characterised in that described blanking In device (600), described conveyer belt one (601), square tank body is changed into vertical position by conveyer belt two (602) from lateral attitude Put.